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carat | |
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| Offer Profile |
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Robotics : Flexible robot cells for grinding,
deburring, milling and polishing as economic complete solutions, Handling
systems, Vision systems.
Software : Off-line programming, simulation tool and process optimization on a
PC / Windows basis for robot installations. CAD/CAM systems.
Engineering : Project planning of technical installations. System and process
analysis, Layout planning supported by CAD, Soft automation, Control technique,
Construction, Technical advice. |
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| Product Abstract |
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| Automotive: Robot
applications for interior and exterior trim tasks: Routing, Sewing, Drilling,
Cutting and Waterjet. |
Our robot cells
many of the European automotive suppliers produce parts for the automotive
industry.
The scope of clients include DaimlerChrysler(all types) AUDI (A8)
Porsche(Colorado) Volkswagen(Phaeton) etc. |
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| Routing of plastics |
Trimming of Interior and Exterior Parts
We have solved routing tasks together with suppliers like JCI, FAURECIA, RÜTGERS,
etc). Our cells are providing parts within the start-up phase of project leading
over into mass production.
Later car models require a lot of variations lead to smaller volumes requiring
high flexible plants to achieve an acceptable load. Carat solutions include
smart routing tools which empower the entire plant. |
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| Routing of aluminium |
Routing and sewing of aluminium
Car doors need alloy profiles to be shaped and finished. This application
require high knowledge of waste deposal and cell configuration. Carat provided a
lot of solutions within this profile.
Both routing and finishing of these profiles are done by carat robots meeting
the high requirements of our customers. |
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| Waterjet cutting |
Waterjet Cutting
The waterjet is since 20 years a reliable process to trim interior and acoustic
products. The waterjet provides a quick and clear cut with temperatur load to
the products. New material composites in combination with more and more
diffecult shape lead to trim challenges which can’t be resolved by standard die
cut tools.
Waterjet cutting is mass production application an many areas when variations
increased and flexible solution is required. |
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| Surfaces: Surface
processes and delashing |
| Surface
requirements in many applications need expierience in the choice of tools and
parameters. FAMOS robotic, the offline-programming system, is an important
factor to achieve the required results. |
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| Grinding with robots |
| Applying band grinders lead to very good and constant
results. Carat utilises a modular concept of the plants, the grip units and all
feeding elements to enable a most flexible and economic production. |
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| Polishing with robots |
| Polishing and brushing with robots provide sophisticated
surfaces. The quality of this surface can be improved significantly by a
polishing process. However a high level of experience is required to get this
objective achieved. |
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| Brushing with robots |
| Especially within the sanitary-fittings industry the
brushing process is established as an efficient tool to achieve a high-level
surface finish, no matter whether the products material is steel or brass. |
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| Deburring with robots |
| Nearly all manufacturing processes for metal products lead
to appearance of flush. The robot is the ideal tool to eliminate these flush
economically. |
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| Software |
Teaching robot
trajectories for precise processes can be diffecult and time-consuming. To
optimise the process within the setup phase takes both capacity from the cell as
from the programmer. This cuts down the availability of the plant signifaícantly.
Products especially within the automotive industry get more and more complex,
requiring powerful tools for the programmer save programming time and increase
the precision of the process.
Carats FAMOS robotic ® is installed 120 times in many industrial applications. |
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| FAMOS robotic® |
| FAMOS robotic® enables quick and efficient programming of
industrial robots including all aspects of the process application. |
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| DEScom© |
| Based on FAMOS robotic® the machine maker DESMA and the
shoe manufacturer ECCO have developed a programming system for ABB robots. This
program is installed globally providing 5 languages for the operators which can
be change during the program is working. |
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| Plug-In: Automation Software |
| The FAMOS robotic ® software structure is open
and enables adding plug-ins required by the customer to resolve his specific
problem. |
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| Programming Services |
| Our scope of supply includes beside the powerful
programming tools all kinds of services regarding programming tasks. We are
capable to forward the set-up-process of robot plants as well as process
optimisation and programming sample manufacturing jobs. |
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| Special and custom
solutions |
| Our robotic
solutions are used in many industries, i.e. foundry industry. |
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| Foundry |
Deflashing, routing, sewing etc. are processes which
can be automised by robots in the foundry environment. All this processes
can be linked. carat has supplied several of those solutions to the foundry
industry.
Product tolerances can be eliminated using measuring systems. The measuring
system send it’s information to the program leading to an immediate
adjustment of the parameters. Thus products with tolerances can be processed
easily. | |
| Sensors |
The requirements of production develops a need of
intelligent robot cells. These cells get equipped with measuring systems and
sensors provinding excatly the information for the robot to do a better job.
The wear of tools can be measured and compensated as well as tolerances of
the product.
Image processing systems examine the processed product and forward the
information to the control to enable the robot to decide the next step. | |
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