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With the Plasmo Observer series you get the technologically leading system for the evaluation in the welding process and for quality assurance in the market. The Plasmo process Observer series with the newest digital signal processor is particularly developed and laid out for the tasks. The optimized HW and SW evaluate the process signals on the basis the mathematical and physical characteristics in a welding process and is afterwards visualized.
 Product Abstract  
Camera based solution
Plasmo machine vision systems are turn key solution form the basic idea engineering (ilumination concept as interfaces and automated software) up to the operations for customer tailered made diagnose & quality solutions
PowerObserver

Laser- power measurement

  • Short term Laser power measurement
     
  • 0.5 - 2sec
  • + 3% accuracy
  • Power range 0.5 – 8kW
ProcessObserver

Recognition of irregularities for Laser- welding, -drilling, cutting processes

  • Modular concept for automated Quality assurance to detect of fundamentally laser weld fault in real time
     
  • The process are recognizable:
    Pores /Would eject / Splash / weld
    depth/Insufficient binding Impurities /
    seam narrowing
     
  • Detect of fundamentally laser drilling, cutting failure in real time for a better dimensional accuracy
ProfileObserver

Fractal geometry inspection for laser weld and laser braze (Soldering )

  • Recognize fast and accurate geometry of weld seam and laser braze seam
     
  • 4000 pictures
  • 30m/min
  • 0,1mm resolution
  • Can also recognise other geometry forms
Machine Vision Solution
Plasmo machine vision systems are turn key solution form the basic idea engineering (illumination concept as interfaces and automated software) up to the operations for customer tailered made diagnose & quality solutions
Robo Vision Observer

2D/3D work piece part recognition and measurement

  • Robot Vision 2D/3D
     
  • Detection of the position of a work piece to pick by robot incl. correction of the track
     
  • Synchronies desired geometry out of CAD data with working piece
     
  • Measurement of 2D/3D geometry of a work piece
Position Controller Observer

Measurement the offset of the edges and gap and/or find the accurate welding position

  • Efficient welding position tracking
     
  • Accurate measurement of the joint gap
     
  • Find of the welding gap with high speed and high precision
     
  • High precision in the range of 3/100mm
Mirror Observer

Mirror surfaces inspection

  • Inspection of mirror surfaces
     
  • Recognition of cosmetic scratches on the mirror surfaces
     
  • Smallest scratches
     
  • Measurement of the reflection
     
  • Measurement of inhomogeneous reflection grade
     
Plasmo services
The provision of services is clearly a major part of our business offering, however many times additional resources are required on the way from the idea to the operations. Plasmo consultants and engineers provide additional technical expertise. In response to customer demand Plasmo has introduced a number of professional service offerings, including production Health Check, plant production, optimisation assistance. Typically these services are delivered remotely, although on-site service can be provided in special cases depending on specific customer needs.
 
 

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