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COMAU | |
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| Offer Profile |
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Comau, worldwide leader in the manufacturing of
automatic flexible systems, always played the role of protagonist in the
evolution of Industrial Robotics.
SMART robotized Solutions addressed to all sectors of industry: from Automotive
to General Industry, Foundry, Wood & Furniture, Food & Beverage, Chemicals &
Plastics, Aerospace, Printing & Paper, Glass & Ceramics ... |
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| Product Abstract |
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| Robots |
High performance
SMART Technology
- A complete range of 6 axes innovative Robots from 6 to 800 Kg payload
- Reliable and powerful C4G Control Unit
- User-friendly Programming Terminal also available in wireless version
- Process-oriented software dedicated to each application
- A complete set of Application Equipments and Accessories
Fully integrated together to deliver high performance SMART Solutions.
Our SMART Products are designed to give the maximum performance, flexibility and
efficiency allowing to achieve top productivity, high quality and lower costs. |
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| SMART SiX |
SMART SiX robots, the smallest within the Comau range,
boast an exceptionally compact design particularly suitable to all those
operations that require fast movement and a high degree of repeatability.
The SMART SiX range also features a model exclusively dedicated to arc welding:
the SMART SiX ARC designed to optimize movement specifically for arc welding.
This model also features an integrated fitting solution which involves the
passage of the cables through the robot base.
Technical Features:
- 6 kg payload
- 1.4 m maximum horizontal reach
- High repeatability: 0.05 mm
- Wrist designed to maximise the grade of penetration
- Cables way internal to the axis
- Excellent tracking capacity
- SMART SiX ARC: arc welding dedicated version
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| SMART NS |
Smart NS Robots are dedicated to applications where
highest accuracy and rapidity are required, as assembly, handling, and arc
welding processes.
The Smart NS range also features a model exclusively dedicated to arc welding,
the SMART NS ARC.
Techincal Features:
- Up to 16 kg payload
- High repeatability: 0.05 mm
- Cables way internal to the axis 1
- No motor on the wrist
- Air supply and field bus already integrated and available till axis 3
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| SMART NM |
Smart NM Robots are suitable for a wide range of
applications as handling, machine tending, die-casting, cleaning and polishing.
Techical Features:
- Up to 45 kg payload
- High repeatability: 0.06 mm
- Wide working volume
- "In-line" or "off-set" wrist versions
- Floor, ceiling or tilted installation
- UL version available
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| SMART NJ 130 |
The 2 smallest models of the new Smart NJ family are
dedicated to medium up to high payload applications, thus maintaining unchanged
the characteristics of the NJ family (the parallelogram structure, much more
thinner than the NH family one).
These models are suitable for a wide range of applications: spot welding,
handling, sealing, machining, foundry and harsh environment applications, press
and many others.
Technical Features:
- 110 – 130 kg payload
- Reduced overall dimensions and wide working volume
- Rapidity and flexibility to optimize the cycle time
- High stiffness
- Space saving design
- Flexibility in terms of configuration of the cell: installation position
Floor / Ceiling
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| SMART NH1 |
The twelve models of the Smart NH Family with a payload
from 130 to 220 kg represent the state of the art in mechanical design, offering
top performance in term of speed, reliability and precision.
These models are suitable for a wide range of applications: spot welding,
handling, sealing, machining, foundry and hars environment applications, press
and many others.
Technical Features:
- 130-kg payload
- Reduced overall dimensions and wide working volume
- Rapidity and flexibility to optimize the cycle time
- UL version available
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| SMART NH2 |
The twelve models of the Smart NH Family with a payload
from 130 to 220 kg represent the state of the art in mechanical design, offering
top performance in term of speed, reliability and precision.
These models are suitable for a wide range of applications: spot welding,
handling, sealing, machining, foundry and hars environment applications, press
and many others.
Technical Features:
- Payload of 165 kg
- Reduced overall dimensions and wide working volume
- Rapidity and flexibility to optimize the cycle time
- No motors on the wrist
- UL version available
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| SMART NH3 |
The twelve models of the Smart NH Family with a payload
from 130 to 220 kg represent the state of the art in mechanical design, offering
top performance in term of speed, reliability and precision.
These models are suitable for a wide range of applications: spot welding,
handling, sealing, machining, foundry and hars environment applications, press
and many others.
Technical Features:
- Up to 220-kg payload
- 2 shelf versions with reach up to 3.4 mt
- Reduced overall dimensions and wide working volume
- Rapidity and flexibility to optimize the cycle time
- No motors on the wrist
- UL version available
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| SMART NH4 |
The innovative but long established "hollow wrist"
technology has been further enhanced on the three models of this family Smart
NH4: their entire welding dressing is housed in the forearm rather than
externally, as in conventional robots.
This solution guarantees an unequalled level of performance and of maintenance
costs savings and allows 100% "off-line" robot programming.
Technical Features:
- Up to 200-kg payload.
- Hollow Wrist with integrated dressing:
- unique and excellent solution for spot welding.
- 20% saving of field programming hours.
- lower Life Cycle Cost: up to 2.000 Euro/robot/year.
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| SMART NH PRESSBOOSTER |
The Smart PressBooster models, with their exceptional
range of action and high acceleration performance, are designed for loading and
unloading operations and are able to handle both small items and components of
large dimensions.
These robots are ideal for all flexible automation solutions to handle parts
between presses replacing hard-automation solutions.
Smart PressBooster are available in model for floor or shelf installation, with
maximum arm reach 3526 mm a wrist torque up to 12,50 nm and a payload up to 100
kg.
Technical Features:
- Wide working volume: 3.5 m (SH version)
- Shelf version for handling of large-sized parts
- Dedicated components:
- additional motor on axis 1 (only for NH3/P)
- high-tech gear boxes
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| SMART NJ |
These models are particularly suited to all heavy-duty
handling operations.
SMART NJ robots boast an excellent payload capacity, whilst also being highly
compact in design: an innovative parallelogram structure, free of any
counter-weight, with a reduction of base print.
Technical Features:
- Payload capacity up to 370 kg
- High stiffness
- Space saving design
- Best in class for Payload/Reach ratio
- Flexibility instead of dedicated automatic devices: cell to cell
transfer, cooperative spot-welding, warehouses, buffers, up and down-load
operations.
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| Smart NJ - 370-420-450-500 |
The New Smart NJ Robot family is trying to cover the range
of high payload up to heavy duty applications. Thus maintaining unchanged the
articulated parallelogram structure of the NJ family, the strongest model boast
a payload up to 500 kg.
Technical Features:
- Payload capacity up to 500 kg
- High stiffness
- Space saving design
- Best in class for Payload/Reach ratio
- Flexibility instead of dedicated automatic devices: cell to cell
transfer, cooperative spot-welding, warehouses, buffers, up and down-load
operations.
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| SMART NX1 |
The Smart NX models are the strongest robot family in the
world with payload capacity up to 800 kg and reach of more than 3,8 m.
These robots may replace hard automation devices providing a higher flexibility
and reliability in heavy-duty tasks
The Smart NX1 is a six axes heavy duty robot suitable for a wide range of
applications: from automotive to foundry and harsh environment , from food and
beverage to building materials industries.
Technical Features:
- Payload capacity up to 600 kg
- Flexibility instead of dedicated automatic devices:
- Cell to cell transfer
- Cooperative spot-welding
- Warehouses
- Buffers
- Up and down-load operations
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| Smart NX2 |
The Smart NX models are the strongest robot family in the
world with payload capacity up to 800 kg and reach of more than 3,8 m.
These robots my replace hard automation devices providing a higher flexibility
and reliability in heavy-duty tasks.
The Smart NX2 is a four axes palletizing robot: it can handle up to 800kg and
represents the heart of high flexible robotized modules.
Technical Features:
- Payload capacity up to 600 kg
- Cell to cell transfer
- Cooperative spot-welding
- Warehouses
- Buffers
- Up and down-load operations
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| C4G Control Unit |
C4G is Comau Robotics forth generation Control Unit, 50
times faster than its previous version.
With its high calculating power, C4G represents a major breakthrough on the
market standards.
Its electronics is based on two processors of the latest generation, the first
of which optimize the path-following, while the second one controls peripherals,
application software and user interface, in order to insure highest performance
levels to both areas.
The software architecture has been designed to allow the integration of C4G in
the corporate communication network: remote acces and remote technical
assistance are possible through internet, e-mail or SMS messages.
Technical Feaures:
- High calculating power
- High reliaility and low maintenance cost
- Hardware architecture designed to manage up to 40 axis in multi-arm
configuartion
- Available interfaces: Devicenet, Profibus-DP, Interbus-s wire,
Interbus-s fibre optics opc , Ethernet, USB, RS422
- New motion algorithms (Payload Identification, Collision Detection,
SMART Move, Path Governor, etc.)
- USA and UL version available
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| WiTP Wireless Teach Pendant |
Wireless technology at your hand
With Comau Robotics new Wireless Teach Pendant all the traditional data
communication/robot programming acivities can be carried out without the
restrictions caused by the cable connected to the Control Unit, but at the same
time absolute safety s ensured.
Freedom
The WiTP communicates with the C4G Robot Control Unit without a cable connection
Security
The safe "Pairing - Un-Pairing" connection procedure (patented by Comau) can be
carried out on every C4G, using one Teach Pendant for many control units.
Communication
With the WiTP technology it is possible to send and receive data from other
Wi-Fi sources, even while programming.
Technical Features:
- User friendly windows-like operator interface
- TFT 6.4" display with 4096 colours
- Suitable for right- and left-hand use
- USB port for "Disk-on-key" back-up unit
- JPAD keys, the intuitive robot jogging interface
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| TP4i Teach Pendant |
TP4i is the lightest TP nowadays available on the market
- The only HMI for SMART Solutions
- User-friendly operator interface of the windows-like type
- Display TFT 6.4", 4096-colour
- USB interface for "disk-on-key" back-up units
- Connection to C4G via Ethernet network
- JPAD keyboard for intuitive jog
wireless version available
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| Application Equipment |
Integration and
implementation of the Robotized Solutions
Comau Robotics offers a complete range of equipment and positioners for welding,
servo-controlled slides, tool change systems, etc., for integration and
implementation of the SMART Robotized Solutions.
These products have been designed by aiming at optimum integration and synergy
with the robot, in order to optimize the application management and the cell
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| Smart MP |
Last generation of positioner modules dedicated to all
high productivity robotized solutions, used to rotate a part being machined in
order to obtain a simpler and faster production cycle.
They are the basic modules to rotate the parts in the COMAU PTDV, PTDO and
PTDORB positioners. In automated system applications, the SMART MP positioner
modules are managed as auxiliary robot axes. The reduction units used on the
positioner are of the no-clearance type and best efficiency is guaranteed by the
oil lubrication.
- Up to 2.500 kg payload
- Maximum flexibility of assembly
- Excellent stability
- Robot Based solution
- Safety ICEPI certified
- Fully coordinated with the robot
- Cycle time optimization
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| Smart TR |
Last generation of servo controlled rotating tables
dedicated to all high productivity robotized solutions that require two or more
workstations (welding and loading) and where it is not necessary to manipulate
the workpiece during processing operations.
- Up to 6.000 kg payload
- Excellent stability
- Robot Based solution
- Safety ICEPI certified
- Fully coordinated with the robot
- Single or multi-turn versions
- Cycle time optimization
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| Smart PTDV |
Vertical double lathe positioner, with management of the
main axis and secondary axes by the Comau C4G Control Unit. This fixture
features a high carrying capacity and is designed for use in automated arc
welding applications, especially those requiring high production volumes.
- Payload up to 750 kg
- Tooling envelope 1.400 mm
- Part length up to 2.000 mm
- Robot Based solution
- Safety ICEPI certified
- Fully coordinated with the robot
- Cycle time optimization
- Excellent stability
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| Smart PTDO |
Horizontal double lathe positioner, with management of the
main axis and secondary axes by the Comau C4G Control Unit. This fixture
features a high carrying capacity and is designed for use in automated arc
welding applications, especially those requiring high production volumes.
- Payload up to 750 kg
- Tooling envelope 1.200 mm
- Part length up to 4.000 mm
- Robot Based solution
- Safety ICEPI certified
- Fully coordinated with the robot
- Cycle time optimization
- Excellent stability
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| Smart PTDORB |
Orbital double lathe positioner, with management of the
axes by the Comau C4G Control Unit.This fixture features a high carrying
capacity and is designed for use in automated arc welding applications,
especially those requiring high production volumes.
- Payload up to 250 kg
- Tooling envelope 1.100 mm
- Part length up to 2.400 mm
- Robot Based solution
- Safety ICEPI certified
- Fully coordinated with the robot
- Cycle time optimization
- Excellent stability
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