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Carl Cloos Schweisstechnik GmbH, located in Haiger, can look back at more than 8
decades of experience and success in welding and cutting technology. Founded in
1919, the family company is one of the international market leaders in the field
of welding and robot technology arc tracking.
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| System Solutions:
ROMAT® Robot systems |
| ROMAT® industrial
robots, which are primarily designed for MIG/MAG and TIG welding, can also be
used for plasma cutting, oxyacetylene cutting and robot handling. A large
variety of peripheral equipment is available to provide a complete system
solution. The ROMAT® industrial robot arms are designed as rotating joints.
The robots have a special compact and modular design and consist of 6 axes: the
large working range guarantees an efficient operation in all positions. In
addition to the standard design of the ROMAT® 320, which can be used
universally, the mechanics of the individual robot types are well adapted to the
most varied workshop requirements: the ROMAT® 350 and ROMAT® 410 with their
different extended 3rd axes offer optimum access to large components. Powerful,
dynamic AC servo drives guarantee a load capacity of up to 10/ 15 kg. A high
repeatability of < 0.1 mm is obtained due to the use of modern compact gears.
These robots, being especially constructed for difficult industrial
applications, not only have a very high availability, but have considerably
lower service costs. They are suitable for floor, wall and overhead mounting. |
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| ROMAT® 320/350/410 |
- Optimum dynamics with a high accuracy
Excellent process
quality even with high travel speeds
High productivity due to short acceleration and delay times
- Robust design
Long service life and long intervals between
maintenance works
- Large spherical working range
Low investment costs
- Flexible robot assembly
Optimum integration of the robot into
production lines due to floor, wall or overhead mounting
- Slim and compact design
Easy integration of mechanics into
production lines due to the low floor space required and the low weight
Optimim accessibility of the workpiece
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| ROMAT® 400/400 HD |
- Optimum dynamics with a high accuracy
Excellent process quality even with high travel speeds
High productivity due to short acceleration and delay times
- Robust design
Long service life and long intervals between maintenance works
- Large spherical working range
Low investment costs
Flexible robot assembly
Optimum integration of the robot into production lines due to floor, wall or
overhead mountin
- High load capacity with high-speed spatial movement
Optimum ratio between speed and load
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| Compact cells |
The CLOOS compact
cells are flexible units which have been designed for the welding of small
parts. These components are mounted on a base frame which has facilities to
allow for transport via forklift truck. The size of the base frame enables the
whole compact robot cell to be loaded onto a truck. The compact cell is tested
before delivery and the commissioning time is extremely short. It is only
necessary then to connect supplies such as electrics, compressed air and
shielding gas and the machine is ready to work.
Positioners, safety equipment and antiglare device - these are the main
differences between the compact cells. The following criteria are decisive when
choosing one of the six compact cells:
- Workpiece size
- Workpiece weight
- Process quality requirements
- Cycle times |
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Z1 with two-station turning
positioner CRMA |
- Positioner:
Manual rotary table CRMA
- Load per station:
1.000 N
- Clamping surface per station:
approx. 1.000 x 710 mm
- Station change-over time:
manually by turning the positioner
- Safety equipment:
Indexing of the rotary table during
movement of the robot. Antiglare device and service door
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| Z2 with two clamping plates |
- Positioner:
Clamping plate divided in two stations
- Load per station:
1.500 N
- Clamping surface per station:
approx. 900 x 600 mm
- Station change-over time:
manually via sliding door
- Safety equipment:
Sliding door, antiglare device and service door
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| Z3 with two workpiece positioners WPV |
- Positioner:
2x turning positionersWPV-DP-2500N
- Load per Station:
2.500 N
- Clamping surface per station:
approx. 660 x 510 mm
- Station change-over time:
manually via sliding door
- Safety equipment:
Sliding door, antiglare device and service door
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| Z4 with workpiece positioner HW-3DP |
- Positioner:
Two-station turning positionerHW-3DP-1500N
- Load per station:
1.500 N
- Clamping surface per station:
approx. 800 x 600 mm
- Station change-over time:
automatically in less than 2 sec.
- Safety equipment:
Light barrier, antiglare device and service door
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| Z5 with workpiece positioner WPH-DP |
- Positioner:
Two-station turning positioner WPH-DP-2x2500N
- Load per station:
2.500 N
- Clamping surface per station:
approx. 650 x 400 mm
- Station change-over time:
automatically in less than 2 sec.
- Safety equipment:
Light barrier, antiglare device and service door
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Z6 with two-station turning
positioner Orbit |
- Positioner:
Two-station turning positioner Orbit
- Load per station:
1.000 N
- Clamping surface per station:
approx. 650 x 400 mm
- Station change-over time:
automatically in approx. 3 sec.
- Safety equipment:
Light barrier, antiglare device and service door
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| Compact systems |
Compact systems
are available for workpieces of medium size and weight. Some versions can be
supplied with different clamping lengths and for loads of 2,500 and 5,000 N. We
can reach optimum torch positions in the case of component lengths of up to
3,000 mm by mounting the robot on a C-frame in inverted position.
Positioners, robot position and the necessary safety equipment - these are the
main differences between the compact cells. The following criteria are decisive
when choosing one of the six compact systems:
- Workpiece size
- Workpiece weight
- Complexity of the workpiece |
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| C10 with workpiece positioner WPH-DP |
- Components:
R350 in upright position with WPH-DP-5000N HD and clamping plate 1250 x 1000
mm
- Suitable size of workpiece fixture:
1000 x 500 mm
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C20 with workpiece positioner
VVWR-3DP |
- Components:
R350 in upright position with VWR-3DP-2500N (H-frame on WPH-DP-20000N)
- Suitable size of workpiece fixture:
Ø 1000 x 1500 mm
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| C30 with C-frame and workpiece positioner VWR-3DP |
- Components:
R350 in overhead position with C-frame, VWR-3DP-5000N (H-frame on CR30)
- Suitable size of workpiece fixture:
Ø 1400 x 2000, 2500, 3000 mm
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C40 with workpiece positioner
HWR-3DP |
- Components:
R350 in upright position with HWR-3DP-1200N
- Suitable size of workpiece fixture:
Ø 800 x 1500 mm
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C50 with workpiece positioner
Orbit-5DP |
- Components:
R350 in upright position with Orbit-5DP-2500N HD
- Suitable size of workpiece fixture:
Ø 1000 mm
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| C60 with C-frame and workpiece positioner Orbit-5DP |
- Components:
R350 in overhead position with C-frame and Orbit-5DP-5000N HD
- Suitable size of workpiece fixture:
Ø 1400 mm
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| System Solutions:
Application technology |
Do you wish to
optimise parts of your production or their quality? Do you need to increase the
efficiency of your production by means of automation or the application of new
welding technologies? Or are you interested in finding out about new products
and processes in welding technology?
We aim to provide you with a product which is suitable for your workpiece and
can be integrated seamlessly into your production process. |
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| MIG / MAG: Step switch compact |
Uncomplicated operation but powerful application - this is
the GLC 255 step-switch MIG/MAG welding machine.
The compact welding machine can be used in the range of 35-250 Amp weld current
and offers optimum efficiency results in all kinds of manual seam and spot
welding; the interval equipment for sheet welding is standard. |
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MIG / MAG:
Step switch compact with synergy |
- Light and handy
- Synergy mode
Easy welding due to single-knob operation. You indicate the material
thickness and the controller adjusts the necessary parameters.
- Digital weld current display
Adjustment of the required weld current.
- Robust design
High operating safety.
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| MIG / MAG: Step switch |
- Fine power adjustment
- Robust and modular design
- Measuring devices:
For welding current and welding voltage
- Wire burnback
Adjustable via potentiometer
- Standby operation
For cooling pump and fan
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| MIG / MAG: Step switch with synergy |
- Fine power adjustment
- Robust and modular design
- Computer controlled operation
- Digital display for:
Welding current (hold function)
Welding voltage (hold function)
Plate thickness and wire speed
- 10 memory locations for jobs
- Adjusting aid:
The welder selects the plate thickness to be welded and the computer
automatically shows the suitable step position
- Contact ignition for weld start when wire touches workpiece
- Standby operation
For cooling pump and fan
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| MIG / MAG: Infinitely adjustble with synergy |
- Excellent welding results
Selected components and perfectly tested synergy characteristic curves
- Simply ingenious - ingeniously simple
Just turn a button to adjust each parameter to the selected capacity
- Synergy control
Integrated synergy characteristic curves: stored knowledge for all common
materials, gases and welding wires
- Operating elements directly at the scene
- Operating elements in the wire drive unit
- No unnecessary ways to the welding machine
- No need for a remote control
- Digital control
Reproducible adjustments
- Extensive standard equipment
No unnecessary investment costs
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| MIG / MAG: Pulsed arc |
- Excellent welding characteristics
- Synergic mode with numerous characteristic curves
- High reserve capacity
- Robust and modular design
- Air cooled power supply with rapid adjustment
- Computer controlled operation
- Digital display for:
Welding current (hold function)
Welding voltage (hold function)
Plate thickness and wire speed
- 50 memory locations for jobs
- One job includes up to 11 parameters:
Gas preflow Inching in
Ignition Start ramp
Welding power 1 Welding power 2
Welding power 3 End ramp
End crater filling Wire burnback
Gas postflow
- Exact reproducibility of stored jobs
- User-friendly adjustment
- LED malfunction display
- Standby operation
For cooling pump and fan
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| MIG / MAG: Pulsed arc compact |
- Excellent welding results
- Compact and light welding machine
- High dynamic inverter machine
- U/I and I/I pulsed current regulation
- Simple operation
- Variable Job Mode VJM
- 11 process parameters per job
- 4-quadrant speed control of the wire drive unit
- Extensive standard equipment
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| MIG / MAG: Multifunctional |
- Excellent welding characteristics
- High reserve capacity
- Robust and modular design
- Power supply with extremely rapid regulation
- VSM - Variable Synergy Mode
- Microprocessor-controlled operation
- Large LCD display with handwheel
- Memory for up to 20,000 parameter sets
- Exact repeatability
- U/I (voltage/current) and I/I (current/ current) pulsed current
regulation
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| TIG: Electrode inverter |
- Light and handy
- Robust design
Perfect for the application on site
- Lift-Arc ignition
Easy weld start
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| TIG: DC portable |
- Light and handy
- Robust design
Perfect for the application on site
- High-frequency ignition
High service life of the TIG electrode due to contact-free ignition
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| TIG: AC/DC portable |
- Optimum welding results
- Robust design
- Digital weld current display
- High-frequency ignition
High service life of the TIG electrode due to contact-free ignition
- User-friendly adjustment possibilities
- Down slope adjustment depending on the situation
- Connection of a remote control
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| TIG: DC movable |
- Integrated water cooling
- Automatic switch-off of gas and HF ignition
- Lift-Arc ignition
- Digital display of weld current and voltage
- High-frequency ignition
- User-friendly adjustment possibilities
- Automation interface
- Digital TIG control (option)
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| TIG: AC/DC movable |
- Integrated water cooling
- Automatic switch-off of gas and HF ignition
- Lift-Arc ignition
- Digital display of weld current and voltage
- High-frequency ignition
- User-friendly adjustment possibilities
- Automation interface
- Digital TIG control (option)
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| Plasma: Plasma powder |
- Excellent welding characteristics
- Modern technology for plasma powder welding
Plasma powder weld parameter list in the robot controller
- Flexible use of the plasma powder welding machine
- Infinite adaptation of arc capacity and weld speed to the material
characteristics without additional programming (software option “Parameter
interpolation“)
Long service life of the welding machine
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MIG/MAG welding torches:
Gas-cooled MHG |
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MIG/MAG welding torches:
Water cooled MHW |
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MIG/MAG welding torches:
With remote control |
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| Navigation |
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| Offer Profile |
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CUSTOMER CARE
World-wide Activities
The company has a world-wide distribution and service network with more than 40
branches. Independent subsidiaries are located in Austria, Switzerland, USA,
Great Britain, Belgium, Netherlands, in the Czech Republic and in China. Only in
Germany there are 20 representatives working for Cloos on blanket coverage.
Trading organisations in all states of the European Union are a good basis for
operating in the field competition of the European home market.
THE PRODUCTS
Turnkey system solutions by one manufacturer
The efficient product range of MIG/MAG and TIG welding machines and robot
systems are specifically designed for turnkey use in universal applications. The
wide user-friendly product range comprises state-of-the-art computer controlled
power sources with integrated weld data monitoring and parameter programming as
well as compact step switch and inverter machines. ROMAT® robot systems – more
than 4000 have been sold and successfully used world-wide - stand for quality
and high capacity in complex production lines or cost effective compact welding
cells.
The high capacity ROTROL® II robot control with graphic user surface is
particularly designed for the requirements of path welding. The newly developed
Roboplan NT offline programming system provides comfortable robot programming on
PC. New, efficient welding processes such as TANDEM high capacity technology,
plasma (powder), laser hybrid and strip welding guarantee excellent economic
efficiency and productivity in automated welding operations.
THE MANUFACTURE
Perfection as a Principle
The manufacture philosophy is based on the market-oriented development and
construction of all products. The company profits from international contacts to
expert companies, research establishments, universities and experimental and
training centres of welding technology. The production range mainly concentrates
on MIG/MAG and TIG welding machines, welding torches, automated special purpose
welding machines and ROMAT® robot systems with adequate accessories as well as
consumables and spare parts. The robots including control are manufactured in
small-lot production whereas modular peripheral components and special purpose
machines are designed to the individual customers' specific requirements. All
processes required for the development of a product are submitted to the quality
management system DIN EN ISO 9001, which is permanently examined and developed.
USER TRAINING AND SERVICE
The direct connection to the customer
User Training
Regular training courses on robot and welding machine technology – with special
emphasis on robot programming - are held in our modern training centre for the
international customers. Small groups of participants are made familiar with the
CLOOS product innovations, the courses are geared to the customers'
requirements. In special training courses for the service and maintenance of
robot systems the user learns fault finding and elimination on site. The aim of
all user training courses is to acquire within a short time the knowledge in
order to use their own abilities to support their own production.
Service
World-wide, CLOOS has a flexible, highly efficient service network with all
foreign agencies. Furthermore, the expert service team of the parent company is
available on call for any technical problem. |
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