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sortimat | |
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| Offer Profile |
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Assembly systems and feeder technology
We are a leading provider of assembly systems for the medical, pharmaceutical
and cosmetics industries, and a key player in the production of feeder solutions
for engineering companies.
We offer a wide variety of assembly technology: everything from semi-automatic
assembly machines, to sophisticated end-to-end and fully-automatic assembly
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| Product Abstract |
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Assembly technology
sortimat has a long and successful track record when
it comes to delivering efficient solutions for complex assembly processes.
Whatever your requirements, we provide made-to-measure machines based on
standard platforms, plus feeder technology designed for seamless integration
into your production system. Moreover, our solutions range from
semi-automatic stand-alone units, to fully-automatic, end-to-end systems.
Whatever you choose, you can be sure to reap the benefits of technology that
is not only high performance, but also cost effective. We tailor our
standard platforms to your specific needs. Take a look at Spaceline for
rapid assembly, the versatile Jetwing, or Discovery, the high-performance
rotary indexing machine. And read more about how our technology can be
configured for operation in cleanrooms, and combined to create an end-to-end
assembly line.
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sortimat Spaceline
Linear. Rapid. State-of-the-art.
Spaceline, sortimat’s high-precision linear transfer assembly line, offers
outstanding performance for the rapid assembly of complex products in large
quantities. Spaceline successfully combines proven innovations with a
completely new concept, setting new standards in flexibility, output, speed
and cost efficiency. This space-saving assembly line supports 13 to 54
stations, and comprises standard modules that can be combined according to
the task at hand, and integrated with additional technologies. The result:
future-proof flexibility in the shape of a system that can be expanded, or
adapted, to accommodate new products, and new functions.
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sortimat Jetwing
Fast. Flexible. Future-proof.
Jetwing is exceptionally versatile. This compact, linear assembly platform
supports up to 12 stations and is ideal for the product development phase
and assembling large quantities of products with short lifecycles. It is
also capable of both semi- and fully-automatic assembly. What’s more,
Jetwing’s modules can be easily integrated to create a system that’s as
unique as your processes. You can combine the standard platform, functional
stations, test/inspection and transfer modules via interfaces to create an
end-to-end solution. This means that stations can be quickly retooled and
new standard modules incorporated. So as a manufacturer, you can respond
quickly to product design changes. Our customers often deploy Jetwings for
multiple products.
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sortimat Discovery
Rapid indexing. Precise. Versatile.
sortimat rotary indexing machines assemble market-ready products in large
quantities and accommodate between 12 and 20 stations as standard. Rotary
indexing technology is based on a reliable central cam drive for the precise
assembly of complex parts. These versatile solutions can also be easily
deployed in cleanrooms. Discovery is constructed according to your specific
requirements using a standard platform. So you benefit from the combination
of outstanding price, outstanding performance and a tailor-made answer to
your needs. If you operate in the medical-device or pharmaceutical
industries, Discovery can be qualified, and constructed for technical
compliance with 21 CFR Part 11.
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sortimat assembly systems for cleanrooms
Flexible solutions for controlled environments
Manufacturing under cleanroom conditions ensures that products are protected
against contamination. This approach plays a vital role in medical
technology, the pharmaceuticals and food industries, semi-conductor
manufacturing and micro-assembly. Maximum permissible contamination levels
vary according to applicable cleanroom class, ranging from 100 (ISO 5) to
100,000 (ISO 8).
As a production environment, cleanrooms affect the design of assembly
machines. For cleanroom classes 100 to 100,000, these machines must minimize
particle count and be very easy to clean. Cleanroom suitability also depends
greatly on materials used, utilities, system architecture, air flow and
velocity, and temperature. For check/test stations, non-contact technology
is generally employed.
Almost all sortimat assembly and feeder systems are suitable for cleanroom
applications.
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sortimat end-to-end production systems
Turnkey efficiency
At sortimat, we take an end-to-end approach to production systems. Not
only do we develop and manufacture all our solutions, including feeder
units, in-house, we also ensure that they seamlessly integrate with each
other. As a result, our assembly and feeder systems support the full range
of production tasks, and offer unrivalled efficiency. What's more, we
provide open interfaces to incorporate additional systems, such as for
packaging and filling – offering extra flexibility.
End-to-end production lines comprising multiple sortimat systems are the
ideal choice, and guarantee maximum output, efficiency and uptime. For
example, you can interlink Jetwings, combine rotary indexing machines with
Spaceline systems, and include sortimat feeders. Exceptionally high
productivity is the result. Some of the benefits at a glance.
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Feeder technology
sortimat began designing and manufacturing feeder
systems over 45 years ago, and since then, we have become a leading
feeder-technology provider both in Germany and across the world. Today, we
offer a wide range of products - whatever the task, however complicated the
part, we have the right solution.
Both our stand-alone and end-to-end feeder systems are reliable,
cost-efficient and guarantee high output, low process downtime, and simple
operation. For many years, we have been integrating our own feeder
technology into our assembly machines to produce, for example,
high-performance systems for the medical and pharmaceutical industries. As a
result, you benefit from solutions that have been put through their paces
under real-life conditions. Take a look at our sorting, conveying and
separating systems. We offer everything from bowl, step and drum feeders, to
tray handlers Clearliner and end-to-end feeder units. All our products
fulfil stringent international industry standards.
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sortimat Birkman feeder unit
A one-stop solution. Tried and tested. Cost-efficient.
This unique turnkey feeder is supplied ready-assembled and ready-to-go –
just plug and play. The Birkman can be configured according to the task at
hand, to include a bowl, step or drum feeder, a hopper system, a handling
unit for transferring items to downstream systems, and a multicontroller.
This is a one-stop solution, and we make sure that all the parts are
compatible. So you can save as much as 30 percent of total overhead for
engineering, assembly, programming and commissioning.
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sortimat bowl feeders
Universal. Flexible. Reliable.
sortimat bowl feeders store, convey, sort and orient multiple parts of many
shapes and sizeson an incline that spirals around the outside of the bowl.
Bolted, interchangeable baffles make this an extremely flexible solution.
The cylindrical bowl feeder is available in models SM 100–800, the spiral
bowl feeder in models SMB 150-800, and the conical bowl feeder in models
SMKF 150-800.
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sortimat step feeders
Less wear and tear on parts. Less noise. Guaranteed.
The sortimat step feeder is used for correctly orienting and transporting
small and large parts to a production system. The individual components are
separated as they progress up a series of steps, then oriented - at a rate
of 60 strokes per minute. The wider the step, the greater the capacity.
Because of its size, the step feeder can process large quantities of
components without the need for a hopper unit. And a low filling height
makes this machine particularly user-friendly. The step feeder is suitable
for cleanrooms up to class 1,000/ISO 6.
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sortimat drum feeders
Unique. Quiet. Compact.
The drum feeder is an economical, space-saving solution for sorting
products using multiple linear tracks. Particularly effective for the
transport of small parts that easily become tangled or statically charged,
such as springs and o-rings, the drum feeder is often the only way to feed
unstable parts in bulk. Drum diameters range from 200 to 800 mm. You can
specify a drum length between 60 and 800 mm.
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Conveyor systems
Fast. Precise. Specialized.
Linear vibratory conveyors and shaft feeders are classic feeder units
that move pre-sorted components along the production line. They are
cost-effective, volume-made solutions that ensure high feeding speed and
availability.
Linear vibratory conveyors
The linear vibratory conveyor provides a buffer between the feeder unit and
the next machine in the process. It is robust, simple in design, guarantees
high uptime and little wear and tear even under extreme conditions.
Available models: SML 40, SML 80 / 300 – 1480.
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Recharging systems
For large quantities. Cost-efficient. Highly
compatible.
sortimat offers a range of solutions for the automatic recharging of
sorting and feeding units. Large capacity, and low filling heights ensure
process reliability and ease of use.
Hopper systems
For the reliable, automated recharging of feeders. A hopper system maintains
a consistent volume of components in sorting systems, ensuring they operate
reliably and smoothly. Available models: the SMBR with a capacity of 10, 20,
and 50 dm³, and the SMBB with a capacity of 30, 60, 80, 100, 150, and 200
dm³.
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sortimat control systems
Reliable. Intelligent. Easy to use.
Each sortimat feeder system includes a control device tailored to the
specific requirements of the application.
sortimat SMS electronic controller
sortimat SMS electronic controllers are designed according to EMC standards
EN55011, EN50081-1 and EN50082-2 for the stepless control of vibratory
products. Of the three available models, there is one to suit most machines.
Direct control by means of a PLC is also possible.
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sortimat Clearliner
For reliable production, easy maintenance and low
downtime.
The economic, volume-produced sortimat Clearliner is the perfect addition
for almost any feeder unit. Modular, cost-effective, standardized, and quick
and easy to integrate.
The basic module feeds trays to shuttle cars or belt conveyors via a robotic
system. Combined with a loading unit, it is an end-to-end solution to your
tray-handling needs.
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Handling technology
sortimat has long been a leading player in the
feeder-technology space: delivering rapid, precise systems for feeding all
parts that fall or tumble. And now, through our new Handling Systems
business, we offer solutions for an even wider range of tasks: our new
machines are designed for components that can’t be fed in a conventional
way. The first product in our portfolio is the tray handler Clearliner trays
or Euro/ISO pallets. Featuring a modular design, it’s volume produced – and
extremely cost effective.
We test each and every module in detail. As a result, you receive a complete
system that’s proven, reliable, meets all your requirements – and much more
besides. And if that wasn’t enough, our standard solutions have a lead time
of around just ten weeks.
What’s more, just like our assembly technology, our handling systems
Clearliner are available in special versions for cleanroom deployment.
Whether you require a handling system for trays or pallets – we have the
high-performance answer to your needs. We also offer comprehensive
consulting services, help design your trays, tailor standard units to your
exact requirements, and provide accessories. To find out how we can meet
your unique requirements – contact us.
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sortimat tray handlers Clearliner
Maximum speed. Minimum downtime.
The Clearliner 400 and 600 are ideal for any tray sized up to 400 mm and
up to 600 mm. And depending on the quantity of parts and shape of the tray,
we can integrate a conveyor belt or trolley for transfer to and from the
machine. If a tray stack can be processed rapidly, a conveyor belt is
generally the best choice. Stacks can then be removed or replenished while
Clearliner is in operation. Both systems are available in a standard version
with a single axis, a speed version with two axes, and a special version for
cleanrooms up to class 1000 (ISO 6).
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sortimat tray handlers Clearliner for Euro/ISO pallets
Ideal for Euro/ISO pallets. And for your products.
sortimat offers two handling systems for Euro/ISO pallets: the
Clearliner 800 (for pallets up to 800 mm) and Clearliner 1000 (for pallets
up to 1000 mm). These solutions include loading units that remove trays from
pallets, and pick-and-place units that remove components from trays. The
handlers are available both with and without a dedicated conveyor. Moreover,
they can be optionally constructed for cleanrooms of up to class 10000 (ISO
7).
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sortimat tray-lifting device
Versatile. Practical. Made-to-measure.
A tray-lifting device is a versatile, easy-to-use alternative to a crane or
manipulator. It is ideal for moving heavy tray stacks quickly and easily
from pallets onto conveyor belts, and vice versa. It’s suitable for sortimat
Clearliner 400 and 600.
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| Technology |
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Assembly technologies
An all-important feature of sortimat assembly
platforms is their exceptional flexibility. Our solutions can be built and
extended according to your unique requirements – including the integration
of add-on technologies. We incorporate additional electrical or mechanical
functions into your assembly system to create a made-to-measure solution.
This means you save the significant cost and effort of constructing and
commissioning your own solutions – and benefit from the high performance of
our end-to-end turnkey systems.
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Cutting, punching and pressing
Customers often require cutting, punching and pressing of
metal and plastic products, such as filters, foils, films and sieves. This
also includes removing parts from the die and transferring them to
downstream processes. sortimat seamlessly and efficiently integrates these
technologies into your assembly production system.
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Dosing and filling
sortimat offers a wide range of standardized solutions
for complex dosing processes. Adhesives, solvents, and silicon oils can be
precisely dosed, applied in the form of a line, or to a particular point or
surface. For microdosing of liquid reagents and powders, a station can
either be equipped with the necessary technology, or a filling-machine can
be integrated into the production system.
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Feeder technology
Whatever your needs when it comes to feeder technology,
sortimat delivers the ideal solution. And because we manufacture feeder
units in-house, they are designed for seamless integration with our assembly
platforms. sortimat bowl, step and drum feeders, and needle magazines
transfer individual parts to other machines and downstream processes. In
addition, glass syringe removal machines and tray handlers are available.
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Hot sealing
Heated stamps place foils of various sizes onto products
with a high degree of accuracy. Stations are designed and built in
accordance with the material being used. This process requires especially
precise parameters: temperature, pressure, and the materials used for the
stamp.
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Labeling
Labeling is a process that many customers require. And
sortimat offers a wide range of standardized solutions for applying labels
to products of all shapes and sizes. Where required, we can incorporate a
printing system and vision checks into your assembly line as well.
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Marking and printing
sortimat offers a range of conventional and innovative
printing, marking and stamping technologies: Hot-foil printers, laser
marking machines, and offset, inkjet or pad-printing systems.
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Packaging
sortimat offers primary packaging machines (e.g. for
blister and tube packaging), and secondary units for placing products in
cartons. And we guarantee seamless integration into your assembly system –
ensuring uninterrupted, rapid, efficient production. What’s more, we offer a
recharging unit, Cyclomat, for feeding, orienting, and separating
cylindrical parts.
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Paper banding
Coiled tubes are banded with paper in three simple steps.
First, the strip of paper is placed in the nest. Second, the coiled tube is
positioned on the paper in the nest. Third, the ends of the bands are glued
in place around the tube.
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PLC's
Achieve complete visibility into your process data and
analyze the productivity of your system. If required, PLC's, such as the
Siemens S7 or Allen Bradley CLX, can be connected to process-data capture
systems via Ethernet interfaces.
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Screwing
Our integrated screwing unit performs all screwing tasks
reliably and with great precision. This technology uses servomotors for a
high degree of accuracy, including defined torque, depth and angle.
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Testing and inspection
There are two main types of testing/inspection systems,
contact and non-contact, and the products you manufacture will determine
which one you use. These systems enable you to check the dimensions,
presence, and position of parts. If required, tightness, flow-rate and
tensile-strength tests can be performed during the assembly of, for example,
valves, cannula and tube sets. In addition, temperature and force
measurements can be included.
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Tip forming
Tips are formed by means of a high-frequency generator. A
mold is placed over the tip of the catheter, and this is then pressed into
shape with a force of 26 g.
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Tube coiling
Our tube-coiling station is exceptionally flexible –
tubes can be coiled in a variety of different ways, and cut to various
lengths. The station can process a wide range of products, from heparin
tubes, to corrugated urinary catheters, with small, to large diameters.
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Vision systems
Cutting-edge vision systems can be integrated into the
assembly process for performing visual quality checks. These solutions
comprise a camera, lighting, and software to precisely analyze the captured
image. If required, glass nests can also be provided.
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Welding
Ultrasonic welding is a sophisticated and complex
process. And when it comes to integrating this technology into your assembly
system, we work hand in hand with the manufacturers of the corresponding
equipment. If required, we can also add a layer of protective foil to the
product, ensuring delicate parts are not damaged. In addition, laser-welding
technology can be included for metal products.
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Handling Add-on technologies
At sortimat, we make sure our standard handling
systems are tailored to your processes. We create flexible, versatile
solutions by integrating add-on technologies according to your requirements.
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Parts handling
By turning, pivoting, orienting and weighing parts, we
make sure they’re fed efficiently – the right way up, to the right place.
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Testing and inspection
Our vision systems precisely measure and sort components.
As a result, good parts are sent on to the next machine, while unsuitable
parts are removed from the process. That means uninterrupted production –
and higher quality products.
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Labeling and printing
We’ll help you ensure parts are properly sorted, picked
and documented. We’ll implement barcode and other printers in to the
production process.
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PLCs
A whole host of functions – in a single device.
Innovative integrated PLCs enable you to control downstream processes via
the tray handler.
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