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 Robot hands: Robust underactuated robotic hand (MARS)
One of the first robotic hands developed in the laboratory is the MARS hand (Main Articulé Robuste Sous-actionnée, i.e. robust underactuated robotic hand). Built in 1996, it is the result of a collaboration with l'Institut de Recherche en Santé et en Sécurité du Travail (IRSST), the Institute of health and safe work environments research. The objective was to design a hand which is both robust and has a large dexterity so that it can carry out a wide variety of tasks, including tasks in hostile environments (involving radioactivity, extreme temperatures, polluted air, etc.).

A prototype of the underactuated 12-DOF robotic hand with 6 actuators was thus built in 1996. The design process involved the use of a CAD software, various simulation programs, and the construction of a cardboard model. The hand is nearly twice the size of the human hand ans weighs 9 kg (20 lbs), yet, its maximum payload is 70 kg (155 lbs.). The hand is actuated by three brushless DC motors for the closing/opening of the fingers and three DC motors for orienting the fingers. The hand is capable of performing cylindrical, spherical and planar grasps with both power and precision grips. The prototype is capable of large enough forces to perform common industrial tasks. It is also equipped with tactile sensors.

The design of the robotic hand is protected by US patents (US 5,762,390) and a Canadian patent (CA 2 209 863 AA).
 
 
 Robot hands: Underactuated robotic hand for the Canadarm (SARAH)
Highly Underactuated 10-DOF Robotic Hand (for the Canadarm)

The robotic hands developed in the laboratory up to this point, had an underactuation only in the fingers. Each finger was thus actuated by its own motor. In 1998 the company MDA Space Missions (previously SPAR Aerospace) contacted the laboratory in order to request the development of a hand for the well-known Canadarm. One of the specifications requested for this new hand was that it should be actuated by only two motors.

This led to the principle of a hand featuring under actuation among the fingers; the opening and closing of the fingers is controlled by only one motor. In fact, one motor is sufficient since it is not necessary for all three fingers to close independently, because all fingers will close to grasp an object as firmly as possible. If one finger is firmly wrapped around an object, the other fingers will continue to close until all fingers are firmly closed. The underactuation among the fingers is achieved through an innovative gear differential mechanism. A second motor allows the orientation of the fingers to be changed to achieve cylindrical, spherical and planar grasps.

A prototype of the highly underactuated self-adaptive 10-DOF robotic hand with 2 actuators was built in 1999. The new hand, SARAH (Self Adaptive Robotic Auxilary Hand), is slightly smaller and weighs only half as much as its 12-DOF predecessor (MARS Hand). It has the same mobility, but is actuated by only two motors.

The SARAH hand was built in collaboration with the Canadian Space Agency. Its design is covered by a US patent (No. 6,505,870) as well as by a pending WIPO patent. The current version is adapted as an end-effector to the SPDM of the Canadian Space Arm for the International Space Station.

 
 
 Robot hands: Robotic hand for the cleaning of nuclear sites
In 2005-2006, the Robotics Laboratory has been working on the development of a robotic hand for the United Kingdom Atomic Energy Authority (UKAEA). The main business of UKAEA is the clean-up of nuclear sites. One of their tasks is to retreive radio-active waste from old storing sites in order to package and store it in safer conditions. The retrieval of the waste is a timely and complex task. The waste is composed of cans and a variety of debris. Presently, several grippers are used, each one being adapted to a specific type of object. Unfortunately, the changeout of the grippers is time consuming. The use of a more flexible gripper that will replace several specialized grippers will facilitate and accelerate the retrieval process.

This flexible gripper is adapted from the SARAH hand, which was developed by the Robotics Laboratory and originally designed for use in space. The SARAH hand includes three underactuated and orientable fingers, driven by only two motors. In order to satisfy the requirements of the waste retieval tasks, several components were redesigned. Among others, the new gripper has a significantly larger payload and is adapted to a nuclear environment. Also, the tip of the fingers is designed to grasp cans located in confined spaces, and are yet still capable of handling a variety objects. A plastic prototype of the new gripper (shown above) was built and tested successfully.

 
 
 
 Parallel Mechanisms: The Agile Eye
The Agile Eye is a 3-DOF 3-RRR spherical parallel manipulator developed for the rapid orientation of a camera. Its mechanical architecture leads to high velocities and accelerations. First, the kinematic model of this manipulator was developed. Then, a geometric optimization was carried out in order to determine the dimensional parameters which would produce the best accuracy for the mechanism. A complete dynamic model was then established. Finally, a prototype was designed and built, and a high-performance controller based on a DSP was developed. The prototype was built in 1993 and has been gaining in popularity ever since.

The workspace of the Agile Eye is superior to that of the human eye. The miniature camera attached to the end-effector can be pointed in a cone of vision of 140° with ±30° in torsion. Moreover, due to its low inertia and its inherent stiffness, the mechanism can achieve angular velocities above 1000 °/sec and angular accelerations greater than 20000 °/sec2 which is beyond the capabilities of the human eye.

One of the most interesting topics of research related to the Agile Eye is the analysis of its singularities. Surprisingly, the singularity loci of the Agile Eye are independent from the chosen branch (there are a total of 8 branches). Note that for general 3-RRR spherical parallel manipulators, the singularity loci are strictly dependent on the chosen branch. In addition, in the Agile Eye, there exist four poses for the mobile platform in which arbitrary finite motions of the actuators do not produce any output at the mobile platform. Finally, the direct kinematic problem of the Agile Eye allows 8 assembly modes.
 
 
 Parallel Mechanisms: Flight simulator
The area of motion simulation, especially that of flight simulators (Figure 1), is currently the main commercial application of parallel mechanisms. These simulators, albeit very popular and providing very realistic cues, have several notable disadvantages including a restricted workspace (mainly with respect to rotation), prohibitive cost, limited operation and they require high maintenance. Moreover, the oils contained in the actuators can be an environmental problem for some people.

To eliminate these disadvantages, the laboratory has designed a low-cost flight simulator having a limited number of degrees of freedom and a simple architecture, which is able to create motion cues realistic enough to allow it to be used for the training of pilots (during the first phases of their training).

Several research studies were carried out during this project, including a comparison of cues which can be created by various 3-DOF architectures so as to choose the most suitable architecture. Then, a design of a mechanism was achieved incorporating several innovative ideas, such as static balancing and the use of rotoid electric actuators.

The model has 2 legs, of types RRU and RUS, and one passive Hooke joint on which the seat, controls and screen are mounted. The legs allow rotations to be carried out around a cone, while a motor added to the platform allows the platform to pivot in a plane normal to it. Thus a range of motion of ±60 degrees is possible.

 
 
 Parallel Mechanisms: SHaDe (a spherical 3-DOF haptic device)
A 3-DOF haptic device, called SHaDe, an acronym standing for Spherical Haptic Device, was developed in our laboratory to allow a human operator to control motions while being subjected to force feedback. The mechanism presents the particularity of having only three degrees of freedom, leading to a simpler design and a more ergonomic utilization. Moreover, the use of a spherical geometry in this haptic device offers several advantages, namely, a pure rotation around a point located inside the user's hand (no translations at this point), a large workspace, a comfortable use, and precise manipulation while the arm is resting.

The prototype makes use of a particular design in which only revolute joints are used, based on a spherical geometry. Indeed, it is a spherical parallel mechanism with two spherical linkage chains of type RRR and one chain of type RRRR. Kinematically, however, the parallel mechanism is equivalent to a spherical 3-RRR one. The RRR(RR) chain was used in order to minimize the link interferences. In SHaDe, all joint axes, passive and active, intersect at a common point which is the center of rotation of the end effector. Such a spherical geometry has also been used in the design of the high-performance camera orienting device, referred to as the Agile Eye.

Numerical analysis was used to optimize the prototype's characteristics with respect to given performance criteria. To this end, a weighted combination of indices was used, including the size of the workspace, the minimal dexterity, the average dexterity, etc. The prototype was built using a Fused Deposition Modeling (FDM) rapid prototyping machine using a commercially available CAD package.

The force control involves an intelligent multi-axis force sensor communicating at a high speed through a serial link with the sensor control sub-program. This sub-program is in turn communicating with the motor torque control and running under QNX, a real-time micro-kernel operating system. Different control laws were created to simulate a robot arm's behaviour or distant hazardous environments. The force control itself is based upon a classical PID scheme enhanced with static compensation plus a feedforward term in order to improve the performance.
 
 
 
 Tripteron and Quadrupteron robots
Tripteron
Theoretical research often leads to fascinating discoveries: in this case the tripteron, a 3-DOF translational parallel mechanism. The prototype was first developed through mathematical derivations (systematic type synthesis) based on screw theory. This unique and patented robot enables linear displacements in all directions. It is in fact equivalent to serial Cartesian robots. But since it is a parallel robot, it offers numerous other advantages, including the positioning of its actuators on the base, which reduces the moving inertia and thus allows rapid movements.

Moreover, the tripteron has very simple kinematics, which are actually the same as those of serial Cartesian robots. Also, this robot is isotropic and fully decoupled, i.e. each of the actuators is controlling one Cartesian degree of freedom, independently from the others. This robot thus has no singularities within its workspace and its dexterity is always optimal.

The figures below also indicate that it is possible to orient the linear actuators in different directions, for example in a parallel or co-planar manner rather than orthogonally. The prototype developed in our laboratory is of the type 3-PRRR.

Quadrupteron
Akin to the tripteron, the quadrupteron was also developed through systematic type synthesis. Ressembling the tripteron on many ways, the unique feature of the quadrupteron is mainly its 4 DOFs. In addition to the three translations, one rotation along the vertical axis is possible. The prototype thus has three legs of the type PRRU and one leg of type PRRR.

The quadupteron reproduces the same movements, although with an increased dexterity, as the well-known SCARA robot (Selective Compliant Assembly Robot Arm), i.e., the Schönflies motions. The quadrupteron is isotropic in translation. The singularities are only present in two orientations, ±90 degrees, which cannot be reached since the workspace is ±60 degrees (which is already very attractive).

The design of the prototype was achieved through a variety of studies in order to reduce the presence and size of the singularities and to optimize the deterity and workspace.

 
 
 
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The research activities of the laboratory are mainly focused on the study of parallel mechanisms and articulated robot hands, two areas in which the laboratory has acquired an international reputation. Our research also includes projects on walking robots, deployable mechanisms, the use of rapid prototyping in robotics and other areas.

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