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MELFA Robots - Get a grip on consistent quality
Mitsubishi's range of advanced MELFA robots offer
speed, accuracy and compact design as well as long life. MELFA Robots
deliver class leading benefits for small-medium robot applications.
What can you expect from MELFA?
Mitsubishi MELFA Robots are a driving force for commercial success all over
the world delivering outstanding benefits:
- Faster production cycles - MELFA robots have fast
acceleration times up to 0.05s
- Easier installation - All Mitsubishi robots have internal
routing of cables and hoses
- Precision control - Absolute position encoders as standard
mean you always know exactly where your robot arm is
- Flexible operation - Up to 88 independent programs can be
stored for each robot
- Quicker and easier commissioning - Mitsubishi's outstanding
selection of programming languages means you can choose what is best for
you
Other features include Class 10 clean room robots, interrupt processing,
sensorless collision detection and Mitsubishi's advanced software
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MELFA Robots – RP
Series - Precision Robots
The parallel-arm SCARA robots of the RP series are
high-performance systems developed specially for micro-handling. When it
comes to precision, speed and compactness of these robots are virtually
unbeatable. These compact units with 4 degrees of freedom are ideal for
applications like watch, mobile phone and hearing aid assembly. The RP
product range includes three models for handling tasks with payloads from 1
to 5kg.
Placement accuracy one tenth the width of a human hair.
The smallest and fastest robot in this range is the RP-1AH. It can place
components with a precision of five thousandths of a millimetre in a
workspace around the size of a DIN A6 sheet of paper - an unbeatable
performance that is currently only available from Mitsubishi Electric
robots.
| Type |
RP-1AH |
RP-3AH |
RP-5AH |
| DOF |
4 |
4 |
4 |
| Max. payload |
1 kg |
3 kg |
5 kg |
| Repeatability
(X-,Y-Direction) |
± 0.005 mm |
± 0.008 mm |
± 0.01 mm |
| Repeatability
(Z-Direction) |
± 0.01 mm |
± 0.01 mm |
± 0.01 mm |
| Max. Speed |
800 mm/s |
960 mm/s |
960 mm/s |
| Velocity |
<0,5 s/cycle |
<0,5 s/cycle |
<0,5 s/cycle |
| Range with no hand |
230 mm |
330 mm |
450 mm |
| Controller |
CR1 |
CR1 |
CR1 |
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The movement axes of the RP-AH series
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Pick & place
Fast "Pick & place" applications - are a major
application area for Mitsubishi robots.
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High Precision
Precise operation in restricted space
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SCARA Robots - RH
Series
These SCARA models of the RH-SH series are
powerful robots designed specially for palletising and assembly tasks.
The robots are fitted with newly-developed servo motors and step-down
transmissions that enable operation at high speed with optimum acceleration
and braking performance. For example, the RH-12SH achieves speeds that are
18% faster than comparable robots, giving users an easy, flexible, high
speed solution.
Intelligent self-monitoring
The sensorless crash detection system helps preventing accidental damage.
Optimised design
The solenoid valves for controlling the gripper handles are installed on the
bak of arm 2. This optimised design minimises tangling and catching of the
gripper supply lines and the surrounding components. In addition, pneumatic
hoses and senso calbles are routed inside the robot arm for easier
connection of grippers and sensors.
| Type |
RH-6SH |
RH-12SH |
RH-18SH |
| DOF |
4 |
4 |
4 |
| Max. payload (nom.) |
6(2) kg |
12(4) kg |
18(5) kg |
| Repeatability |
± 0.02 mm |
± 0.025 mm |
± 0.025 mm |
| Pick and place (minimum) |
<0,48 s/cycle |
<0,52 s/cycle |
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| Max. Speed |
7,782 mm |
11,221 mm |
11,221 mm |
| Working radius |
550 mm |
850 mm |
850 mm |
| Controller |
CR2B |
CR2B |
CR2B |
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The movement axes of an RH-SH robot
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Palletising
An RH-6SH in a palletising application
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Mass production
Mass production of similar products like CD-ROMs on
production line.
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Articulated Arm - RV
Series
Mitsubishi Electric offers a full range of
articulated-arm robots with 5 and 6 degrees of freedom for all kinds of
handling tasks with payloads from 1 to 12kg.
High performance in the compact class
Mitsubishi's RV-2AJ and RV-1A are small, compactly-designed robots that can
be installed directly next to or even inside machinery and systems. These
compact units are particularly good at placing and removing small
components.
Mid-range reliability
Typical applications for the RV-3SJB and RV-3SB include handling samples,
work on analysis equipment and a wide range of quality control tasks. The
slim design and great agility of these robots make it easy to integrate them
in machinery.
Maximum power and reach
The RV-S series are the latest generation of 6-DOF (degrees of freedom)
robots from Mitsubishi Electric. With repeatability of ± 0.05mm and speeds
of up to 9,500mm/s the RV-12SL is one of the fastest and most precise robots
in its class. The 6kg class model offers even higher performance of 0.02mm
repeatability. These robots are ideal for handling components in industrial
manufacturing applications and for daisy-chaining production machines.
Mitsubishi Electric's comprehensive protection and service functions help to
make these robots particularly safe and reliable. Standard equipment
includes a sensorless collision prevention system that immediately switches
off the robot as soon as any non-typical load is registered.
More Highlights:
- Compliance Control function
- Multitasking operating system
- Load-based acceleration optimisation
- Individual axis torque monitoring
- Sensorless crash detection
- Control functions for additional axes
- IP65 protection rating (axes 4-6*)
| Type |
RV-1A |
RV-2AJ |
RV-3SB |
RV-3SJB |
RV-6S |
RV-6SL |
RV-12S |
RV-12SL |
| Axes |
6 |
5 |
6 |
5 |
6 |
6 |
6 |
6 |
| Payload (kg) |
1,5(1) |
2,5(2) |
3 |
3 |
6 |
6 |
12 |
12 |
| Reach (mm) |
418 |
410 |
642 |
641 |
696 |
902 |
1.086 |
1.385 |
| Gripper flange Reach (mm) |
490 |
482 |
727 |
726 |
781 |
987 |
1.183 |
1.482 |
| Repeatability (mm) |
± 0.02 |
± 0.02 |
± 0,02 |
± 0,02 |
± 0,02 |
± 0,02 |
± 0,05 |
± 0,05 |
| Max. speed (mm/s) |
2.200 |
2.100 |
5.500 |
5.300 |
9.300 |
8.500 |
9.600 |
9.500 |
| Controller |
CR1 |
CR1 |
CR2B |
CR2B |
CR2B |
CR2B |
CR3 |
CR3 |
* Depending on robot type |
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Powerful Compact
Class - RV-2AJ/-1A
Small, compact and powerful
The compact design and flexible reach of these 5 and 6 DOF (degrees of
freedom) robots makes them a popular choice. They are ideal for application
where a small compact robot needs to be installed directly next to or even
in the system it is serving. The RV-A robots are particularly good at
handling, placing and removing small parts. Other applications include
quality control and handling samples in medical and other laboratories.
Trouble-free handling
An electrical gripper or up to two pneumatic grippers can be installed to
handle components and workpieces. Pneumatic hoses are pre-installed in the
RV-As robot arm to facilitate connection of the grippers.
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The movement axes of the RV-1A robot
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The RV-2AJ at work in typically cramped quarters
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Laboratory application
Handling critical liquids in a laboratory application
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Fast and
Economical - RV-3SB/-3SJB
Easy integration
The RV-3S series robots are designed for easy integration in existing work
cells. For example, 32 integrated inputs and outputs permit direct
interaction with sensors and actuators, reducing cycle periods and maing
system configuration simpler and easier.
Good communication with other automation components is naturally essential
for full work cell integration. The RV-3S series supports connection via the
three main industry standard networks: Ethernet, Profibus/DP and CC-Link.
The RV-3S can also control up to 8 additional axes (two of them
interpolated) for easy integration in
to work cells where movement is restricted or where points are apart.
High protection rating
The high IP65 ingress protection rating makes it possible to install the
robot not just next to the machine or workstation but actually within the
machine itself. This is particularly useful in metal-cutting applications
where the robot may be exposed to fluid cutting oils.
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The movement axes of the RV-3SB
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The RV-3SB at work in an EDM machine
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High protection rating
Seal for operation in tough environments like
metal-cutting tools
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More Power and
Reach - RV-6S/-6SL/-12S/-12SL
Engineered for performance
Handling payloads of up to 12 kg, over a maximum working reach of 1.385 mm
the RV-S series provides outstanding precision and repeatability (0,05mm,
0.02mm for the 6kg class).
It is the ideal choice for handling workpieces in industrial manufacturing
applications and for daisy-chaining plant components. Equipped with the
latest technology drastically reduces cycles periods: These new robots can
complete the "12 inch test" in less than a second!
Multi-functional controllers
RV-S robots are driven by the CR2B or CR3 multi-tasking controllers. The
ability to connect to any image processing system, options for controlling
up to 8 additional axes and high-speed Ethernet connections are just a few
of the impressive highlights of these powerful robot controller.
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The movement axes of the RV-12SL
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An RV-S robot in action
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Heavy payloads
Heavy payloads of up to 12 kg can be handled with ease
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Controller
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Micro Controllers - Advanced Tiny Giants
Alpha fills the gap between traditional relays and timers
and a PLC. Offering functionality, reliability and flexibility but without
the worry of cost of overheads.
Alpha is the perfect maintenance product, and yet can adequately control a
new process from the start. The Alpha 2 (Alpha XL) can process up to 200
function blocks in a single program, and every single function (timers,
counters, analog signal processing, calendar, clock etc.) can be used as
many times as you need in all your programs.
What can you expect from the ALPHA series?
The integrated products of the ALPHA family replace many of the discrete
components used in conventional systems, opening up a whole new range of
possibilities for economical solutions.
- Greenhouses and agricultural machinery
- Pump controllers
- Handling systems
- Door, gate and window blind controllers
- Special-purpose vehicles
- Heating, air-conditioning and ventilation
- Lighting systems
- Alarm and security systems
- Outdoor applications
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Compact PLC - Full PLC performance in a tiny package
With their compact dimensions and low cost compact
controllers have opened up new perspectives in industrial automation. Many
applications for which automation was once not even an option can now
benefit from the many advantages of these controllers.
The FX3U series that is now being launched worldwide is the third generation
Mitsubishi Electric's extremely successful family of compact PLCs. The new
flagship line once again sets new standards - and not only in the compact
controllers class. The FX3U takes compact controllers into another
dimension, delivering performance that was formerly the exclusive domain of
larger control systems in a compact package.
What can you expect from the MELSEC FX series?
- Worldwide compatibility
- Internationally approved
- Flexible solutions
- Simple programming
- Compatibility
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Modular PLC - Reliable control when you need it most
The modular concept
Building on its predecessor, the AnSH, SystemQ is a
control concept that allows users to mix and select the best combination of
CPUs, communication devices, specialist control modules and discreet I/O on
a back-plane.
This allows users to configure systems into what they need, when they need
it, where they need it.
Multiple capabilities
Basic and advanced PLC CPUs, specialist motion and process controllers and
even PCs can be combined into a single SystemQ solution with up to four
different CPUs. This gives users a choice of control philosophies,
programming concepts and programming languages – all from a single platform.
An automation platform for the future
Flexibility and scalability are key design features that enable System Q to
truly be a single Automation Platform. Users can apply simple control to an
individual machine or integrated plant wide management all from the same
hardware base.
What can you expect from Mitsubishi Modular PLCs?
- Global use
- Totally scalable
- Multi CPU
- Multi network connectivity
- Flexibility
- Dual redundancy
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Modular PLC – process control - Process control you can
count on
A platform to build on
The strength of System Q’s automation platform really comes into its own in
traditional specialist industries. The unique flexibility of proven
off-the-shelf control components such as I/O and communication devices,
teamed with dedicated special devices like process CPUs, assures high
functionality, ease of use and targeted control – all within budget.
Two worlds meet
Our dedicated System Q process CPUs build on the already high functionality
of Mitsubishi’s advanced PLC CPUs. This powerful combination of sequential
control overlaid with dedicated process instructions gives users a hybrid
control solution with the best of both worlds. Process CPUs
System Q’s Process CPUs bring the benefits of standard System Q technology
into the process environment, reducing both implementation and long-term
running costs.
Redundant CPUs
Mitsubishi Electric’s dual-redundant CPUs bring an additional layer of fault
tolerance to the control of a whole system.
High reliability systems
The System Q automation platform can also be applied to other areas
requiring high reliability, e.g. standby network masters, redundant fieldbus
(CC-Link) and redundant power supplies for remote I/O stations.
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iQ Platform - For maximum return on investment
Mitsubishi’s iQ Automation Platform is the enabling
hardware for our e-F@ctory concept. This is an automation strategy developed
from our own global manufacturing expertise. The iQ’s key benefits are:
- Minimized TCO (total cost of ownership)
- Seamless integration
- Maximized productivity
- Transparent communications
How the iQ Automation can benefit your operations
iQ is the world's first automation platform combining all key automation
types on one controller.
Reduce costs
Throughout the automation lifecycle, iQ reduces your costs. First, project
lead time is reduced due to the high level of integration and the iQ Works
suite of engineering tools.
Do more, faster
iQ’s CPUs lead the industry in performance. Combined with an advanced
backplane architecture to optimize system communications, these provide
faster ROI due to reduced cycle times and increased productivity. iQ's PLC
CPUs execute programs in microseconds while handling thousands of I/O.
Advanced motion capabilities control dozens of axes simultaneously via the
noise immune 50Mbit/s SSCNET/III network. In food and beverage applications,
this eliminates mechanically based packaging systems. Machine design is
simplified; lead times are shorter and job changes faster. Industries
requiring automated assembly benefit from the iQ's integration of a fully
featured robotic controller.
Free flow of information
iQ is compatible with a wide variety of networks for engineering complete
plant systems.
There’s an iQ for you
A final key point is the iQ’s scalability. While capable of automating whole
lines, it is equally at home running single machines. s, there is an iQ solution that meets
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Remote I/O – MELSEC ST - Tailored for all applications
Mitsubishi field bus terminals are popular all over the
world in many branches of industry, from conventional mechanical engineering
to building automation services, with good reason: Planning, wiring,
installing and maintaining Mitsubishi field bus terminal systems is
exceptionally easy, and the distributed I/O system offers a wide range of
technical highlights and customer benefits, including:
- Modular and freely-scalable architecture for precise configuration
- Module width just 12.6mm per terminal
- Gold-plated contacts and insertion-coded modules for maximum
reliability
- Replacement at the touch of a button with the latest hot-swapping
technology
- "Permanent wiring" made possible by plug-in electronics modules
- And much more
Mitsubishi field bus terminals make it possible to use a distributed
layout for switchgear cabinets and terminal boxes. This modern and intuitive
connection technology allows direct connection of all common sensors and
actuators without any additional connection hardware.
The connection to a higher-level controller can be established by plugging
in a field bus interface module. Depending on the version used the bus
terminals can be used for the networks Profibus DP, CC-Link, AS-Interface
and also MELSECNET with its remote stations.
The popular MELSOFT software from Mitsubishi Electric includes all the
necessary tools for project planning and quick installation and
configuration. Functions like a simulation tool and integrated Profibus
diagnostics help users to prevent errors in advance or to localise them
quickly during operation.
Field bus terminals are available with comprehensive accessories and variety
of protection ratings, all the way up to IP 67. |
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Industrial Communication
and visualisation
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HMI - HMI solutions for every application
Mitsubishi Electric provides a broad spectrum of
HMI products, split into two lines; the GOT and the E Series. In addition to
process visualization, the GOT provides additional advanced features such as
PLC program monitoring and editing without additional software, plus PLC and
network diagnostics. These features are complemented by a wide variety of
drivers for third party equipment.
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Industrial Modems - Making the integration of telemetry
and control simple and seamless
The demand for remote control and low cost fault
messaging systems applied to automation or remote facility management has
grown rapidly. Mitsubishi Electric Europe has addressed this need through
telemetry solutions based on a range of powerful Industrial Modems and
management software.
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Networks - Communication is the key
From simple stand alone systems and basic AS-Interface
networks to Ethernet based networks and even Global networks based on Remote
Telemetry Technology, Mitsubishi has the answers.
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MELSOFT-Software - Powerful integrated programming tools
Faster program development time and simplified system
installation and setup - these are two of the most basic demands for today's
industrial automation solutions.
Mitsubishi developed the new MELSOFT concept to achieve these objectives
with the help of ingredients like fast access, open variable exchange,
project transparency and maximum user-friendliness. The result is an entire
family of powerful integrated programming tools that enable you to produce
solid programming solutions quickly and reliably.
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Servo/Motion and Inverters
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Inverters - An Intelligent Solution for Every Drive Task
Frequency inverter drives are a key component of
Mitsubishi Electric's factory automation systems. The
latest 64-bit RISC processors, advanced software models and the latest power
electronics make today's variable-speed drive solutions from Mitsubishi
Electric both powerful and easy to use. Mitsubishi Electric delivers
innovative, open, flexible and reliable drive solutions geared to the
special needs of individual markets and customers.
The series covers a very broad output range from 0.1kW all the way up to
630kW. Lines include the smallest FR-D700 series for simple applications,
the medium-range FR-E700 series and the high-performance FR-A700 series. The
product range is complemented by the FR-F740 series that is optimised for
the special requirements of pump and fan applications in the HVAC sector.
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Servo/Motion - MELSERVO - Servo technology that does
more
Mitsubishi Electric offers a variety of Servo and Motion
system products providing solutions for applications as simple as a single
axis point-to-point system through to fully synchonised 96 axis systems.
With both standard pulse type output modules and SSCNET bus modules specific
application needs are easy to meet.
The Super Series of Servo motors and amplifiers takes Mitsubishi Motion
Control to new levels of precision with a wide range of motors (all fitted
with a standard 131,072 absolute encoder) and wide amplifier range (up to
55kW).
All Mitsubishi Servo and Motion system hardware is complimented by a range
of software packages allowing easy programming and set-up of the units.
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| Offer Profile |
| Technological progress is the motor of change in modern life. For over 80
years Mitsubishi Electric has been contributing to this process with
state-of-the art technology, innovation and high-quality products. Mitsubishi delivers automation components and complete automation solutions
of the very highest quality. But we can also offer you individual solutions.
The name Mitsubishi Electric is synonymous with innovative, high-quality
products – in factory automation as in other sectors. Programmable logic
controllers, CNC controllers, drive solutions, industrial robots and electrical
discharge machining systems from Mitsubishi Electric are widely hailed as
leaders in their fields and have been helping to drive business success
throughout Europe for over 25 years.
Service
Users in all industries benefit from our mature, reliable products, customised
solutions and comprehensive service and support. Mitsubishi Electric branches in
Germany, England, France, Ireland, Italy and Spain and our extensive network of
sales partners guarantee outstanding customer service and fast delivery
throughout Europe.
In 2003 we established the Factory Automation European Business Group to further
consolidate our position in this dynamic sector. The FA-EBG is an umbrella
organisation that bundles the activities of the company's three factory
automation divisions: Industrial Automation, Mechatronics EDM (electrical
discharge machining) and Mechatronics CNC (CNC controller and drive
technologies). In addition to this, the FA-EBG also coordinates functions like
marketing, warehousing and technical service throughout Europe. |
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