The mission of AEB Robotics, a division of
AEB Technologies , is to supply machines for robotized industrial
assembly characterized by an excellent quality/price ratio and a simple,
user-friendly interface that is quick to learn. These characteristics allow
the advantages of automation to be used while raising the level of skills of
operators, who in this way become an integral part in improving the production
process.
Product Line Up
Standard robots
The AEB Robotics desktop machines, marked by
extraordinary operation flexibility, precision and repetitiveness, are the
ultimate expression of applied technology in a wide range of production
settings.
All the robots belongs to the category of interpolated three and four-axes
Cartesian robots. They use ball screws electric linear actuators to achieve
a 6-micron working precision. The machines are supplied with PC-compatible
AEB Robotics programming software and a PDA for quick modification of the
parameters.
A work profile is created on a PC simply and intuitively, so that extremely
complex operations can be carried out quickly and efficiently. The work
profiles contain not only information about positioning and speed, but also
include the status of the inputs and outputs to which the tools are
connected. Programs developed with this procedure are stored in memory and
loaded into the robot, ready to be called up by the operator on board the
machine using the PDA supplied.
TETRABOT
The TETRABOT Cartesian robot with freestanding
cantilever structure is designed to be easily and quickly installed on
automated lines for the construction of many automated applications (e.g.
dispensing or screwing).
TETRABOT represents a key-product for both manufacturers and integrators
since:
The working area is modular and customizable (ranging from 400x400mm to
800x600mm) It guarantees the installation of applications up to 12 Kg on the
Z-axis
The programming is extremely simple, thanks to the ALPHA electronics and the
proprietary software It offers several channels for the robot-assembling
line interaction: through the 16-input and 16-output general purposes
available (controlled via external PLC for example), through the RS232
serial port or via bus CAN Open.
Its solid steel-bearing structure, the self-powered trailers made in
anticorodal aluminium alloy, the roller guides on steel rails, the axes
pre-loaded in order to have zero backlash and the bipolar stepper motors
enhance the robot extreme precision and high reliability during movements.
Tetrabot’s design is smooth and appealing thanks to the epoxy powder
coating, the machined billet aluminium parts, the built-in fittings for
cables, pipes and other accessories. These features improve furthermore the
installation and start-up user friendliness of the robot.
TETRABOT
Axis motion system
Interpolated 3-axis Cartesian system with bipolar stepper motors
Repeatability
0,05 mm
Min. resolution
0,08 mm
Pogramming
Remote mode (self-learning) through PC software
Profiles imported from DXF, Excel and Gerber files
Mario
The MARIO Cartesian robot (WRL200), fully in line with
the AEB Robotics philosophy, assures an effective production solution for
all small businesses which want to take advantage of automation to improve
their production processes without having to make large investments.
MARIO was designed specifically for fluid dispensing operations:
in fact, many production processes require the repetitive, fast and precise
dosing of glues or other liquids which is very difficult to do manually. At
the same time, when correctly programmed and fitted with tools, it can carry
out many other operations (including welding, grinding, etc.), as it
combines great versatility with easy programming and use by the operator.
The MARIO SW programming software, fully in-house developed by AEB Robotics,
can be used to connect to the robot via a PC to modify its configuration
parameters, diagnose the devices and create and modify system work programs.
The work programs are easy to create, simply by entering the work steps in a
table or directly into the 3D graph. The 3D viewing of the work path, the
possibility to enter comments, use the copy/paste or step-by-step debugging
function assure the vertical reduction of programming and editing times.
MARIO (WRL200)
Axis motion system
3-axis Cartesian system, bearing guides on hardened shafts
Motion
Axis X 200 mm, Axis Y 200 mm, Axis Z 100 mm
Repeatability
±0.01 mm
Min. resolution
0,1mm
The movement is assured by a toothed belt, bearing guides on hardened shafts
and bipolar stepper motor: these all help MARIO to combine the high
precision and repetition of the belts and bearings with the high performance
of the motors.
The powerful MARIO SW programming software, designed specifically for
dispensing fluids, allows the operator to program even the most complex
paths. The MARIO front panel is also fitted not only with START, PURGE and
EMERGENCY STOP operator buttons, but also a functional controller with
built-in display, used to call up the main software functions, including
program selection, program execution controls, alarm display, input-output
menu, etc.
MARIO (WRL200CE)
Axis motion system
3-axis Cartesian system, bearing guides on hardened shafts
Motion
Axis X 200 mm, Axis Y 200 mm, Axis Z 100 mm
Repeatability
±0.01 mm
Min. resolution
0,1mm
The robot (CE marked) is supplied with a CE safety barrier for protecting
the user during movements and tools activation.
Waveriders
WR300
Axis motion system
3-axis cartesian system
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR300, whose features include extreme flexibility, absolute precision
and operation repeatability, is the ultimate expression of technology
applied in the most diverse production contexts. The WR300 model operates
based on a three-axis Cartesian system.
The WR300 can be used for many
applications, including dispensing, coating, screwing, milling and drilling,
welding, pick and place.
WR300N
Axis motion system
Full 3 screw ball axis system
Motion
X-axis 320 mm, Y-axis 320 mm, Z-axis 150 mm, R-axis 360°
(optional)
Repeatability
±0.02 mm
Min. resolution
6 µm
The WR300N, whose features include extreme flexibility, absolute
precision and enhanced operation repeatability, is the ultimate expression
of technology applied in the most diverse production contexts.
The WR300N
operates based on a three-axis Cartesian system and can be upgraded to four
axes on request. The machine is supplied with a PDA to control the main
operating functions in the stand-alone mode. Machining phases are programmed
using powerful, PC-compatible proprietary software supplied with the
machine.
WR300PN
Axis motion system
4-axis cartesian system
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR300PN, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR300PN
model operates based on a three-axis Cartesian system.
The WR300PN can be used for many applications, including dispensing,
coating, screwing, milling and drilling, welding, pick and place.
WR300P
Axis motion system
4-axis cartesian system
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR300P, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR300P model
operates based on a three-axis Cartesian system.
The WR300P can be used for many applications, including dispensing, coating,
screwing, milling and drilling, welding, pick and place.
The wrist allows to manage difficult working operations with tilted tools
and permits to realize very complex paths.
WR500PN
Axis motion system
4-axis cartesian system
Motion
Axis X 520 mm, Axis Y 520 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR500PN, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR500PN
model operates based on a three-axis Cartesian system.
The WR500PN can be
used for many applications, including dispensing, coating, screwing, milling
and drilling, welding, pick and place.
WR300P-OPT
Axis motion system
4-axis cartesian system
the system is provided with a Class 2 optical barrier
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR300P-OPT, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR300P-OPT
model operates based on a three-axis Cartesian system.
The WR300P-OPT can
be used for many applications, including dispensing, coating, screwing,
milling and drilling, welding, pick and place.
WR300OPT
Axis motion system
3-axis cartesian system
the system is provided with a Class 2 optical barrier
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR300OPT, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR300OPT
model operates based on a three-axis Cartesian system.
WR500
Axis motion system
Full 3 screw ball axis system
Motion
X-axis 520 mm, Y-axis 520 mm, Z-axis 150 mm, R-axis 360°
(optional)
Repeatability
±0.02 mm
Min. resolution
6 µm
The WR500, whose features include extreme flexibility, absolute precision
and operation repeatability, is the ultimate expression of technology
applied in the most diverse production contexts. The WR500 model operates
based on a three-axis Cartesian system.
The WR500 can be used for
dispensing, coating, screwing, milling and drilling, welding, pick and
place.
WR500N
Axis motion system
Full 3 screw ball axis system
Motion
X-axis 520 mm, Y-axis 520 mm, Z-axis 150 mm, R-axis 360°
(optional)
Repeatability
±0.02 mm
Min. resolution
6 µm
The WR500N, whose features include extreme flexibility, absolute
precision and enhanced operation repeatability, is the ultimate expression
of technology applied in the most diverse production contexts.
WR500P
Axis motion system
4-axis cartesian system
Motion
Axis X 520 mm, Axis Y 520 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR500P, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR500P model
operates based on a three-axis Cartesian system.
The WR500P can be used
for many applications, including dispensing, coating, screwing, milling and
drilling, welding, pick and place.
WR500P-OPT
Axis motion system
4-axis cartesian system
the system is provided with a Class 2 optical barrier
Motion
Axis X 320 mm, Axis Y 320 mm, Axis Z 150 mm, Wrist 360°
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR500P-OPT, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR500P-OPT
model operates based on a three-axis Cartesian system.
The WR500P-OPT can
be used for many applications, including dispensing, coating, screwing,
milling and drilling, welding, pick and place.
The wrist allows to manage difficult working operations with tilted tools
and permits to realize very complex paths.
WR500OPT
Axis motion system
3-axis cartesian system
the system is provided with a Class 2 optical barrier
Motion
Axis X 520 mm, Axis Y 520 mm, Axis Z 150 mm
Repeatability
±0.01 mm
Min. resolution
6 µm
The WR500OPT, whose features include extreme flexibility, absolute
precision and operation repeatability, is the ultimate expression of
technology applied in the most diverse production contexts. The WR500OPT
model operates based on a three-axis Cartesian system
The WR500OPT can be
used for many applications, including dispensing, coating, screwing, milling
and drilling, welding, pick and place.
The system is supplied with a Class 2 optical safety barrier to help the
operator with the loading-unloading operations.
Mechatronics
Alpha series
Alpha series is a motion control system for cartesian
axis, that allows to make both linear and circular interpolations in the
work space. Through a programming software, sequences are loaded on the
memory of the central unit. The unit is independent and can be controlled by
software and LCD control panel, or by other systems (i.e. via serial
commands inputs and outputs and CANOpen (R) controls).
The PC software
interface, connectable to central unit USB port, in a very simple way,
allows :
The system set up (axis number and dimensions, ramps and maximum
speeds set up, existing sensors typology, etc.)
The works programming: the robot movement steps (point, line, arch,
circle, area) generate 3D handling sequences (both point-to-point and
continuous path) that can detect inputs or activate outputs during
execution. Thanks to flow control passes (comment, bifurcation, jump,
calibration line, delay, inputs detection, outputs setting, subprogram
execution) you can implement loops, subroutines, conditional portions of
the program: like a programming language, it allows to realize all logic
control and every kind of application. The ability to import coordinates
from DXF (CAD), LOD (Gerber) and XLS (Excel) files further reduces the
robot programming time, exploiting data that the user already has in
other systems. Utilities such as copy/paste, paste-shifted, multiple
editing and the ability to create subprograms help the user to master
the final application quickly. Specific parameters (outputs activation
advance, calibration lines, etc.) allow the maximum precision and
repeatability in production contexts and destructured environments when
some calibrations and positionings can vary with every cycle.
Diagnosis and program testing: trajectories 3D visualization and the
"step by step" execution of each step of the program allow a faster
robot positions test and program debug for the refinement and
calibration of the final application.
The CU4 CPU is equipped with on-board flash memory for managing up to
100,000 working points, organisable into 255 programs. Standard CiA DSP402
CANOpen and RS232 connectivity supports available. Pre-arrangement for RS485
available.
The SD05 driver for bipolar stepper motors supports incremental encoder
management.
The Alpha system is completed with the digital IO-16/16 input/output card,
totally controlled via PC software, and via Alpha CP control panel
(optional) for managing the robot without using a PC.
The firmware of each device can be updated directly through the software.
CU4 CENTRAL UNIT
Motion control device for Cartesian axis systems.
Linear and circular 3D interpolation management with point to point
and continuous path motion maneuvers.
Possibility of installing the device in a CAN field bus (CAN Open
protocol, CiA DSP402 standard), serial RS232.
Programming using proprietary software with user friendly graphic
interface for creating complex sequences of 3D motion maneuvers.
Speed profiles and trajectories can be set in combination with
delays, expected input signals and output enable signals.
High configuration versatility of the connected system.
IO-16/16 DIGITAL I/O UNIT
Digital input/output card to connect to the ALPHA CU4 control card
16 optoisolated general purpose inputs for connecting sensors,
external buttons, PLC, etc.
16 general purpose outputs for connecting tools, indicators, etc. (optoisolated
digital outputs / relay outputs)
11 digital, optoisolated control inputs, broken down as follows:
Optoisolated, two-way and independent control inputs and outputs.
Easy connection to ALPHA CU4 control unit.
Possibility to connect directly to a PLC.
Functional parameter programming (microstepping, motor phase
current, etc.) via PC programming software.
Phase current adjustment.
Position control by means of incremental encoder (programmable
position tolerance).
Electronic protection against over temperature, over current and
overvoltage/low voltage.
Automatic energy absorption during motor braking.
ALPHACP CONTROL UNIT
Control panel for diagnosing and operating ALPHA systems.
Real time display of the status of the robot and of the possible operations
to be carried out.
RBT5
RBT5
The RBT5 is a programmable controller/driver card for
bipolar hybrid stepper motors, with peak current programmable from 1 to 5
amperes.
The RBT5 can directly interface with external devices (PLC, buttons, etc.)
or operate in a CAN OPEN network (CANopen DSP402) with a maximum of 126
devices.
The card features 20 digital optoisolated inputs and 10 digital optoisolated
outputs (NPN or PNP selectable through hardware).
The RBT5 can manage incremental encoders in order to guarantee precise
control of the crankshaft’s position.
The Windows-compatible graphic interface speeds up the card’s configuration
procedure, making it compatible with various types of axes, engines and
sensors. Speed profiles (acceleration, nominal speed, deceleration) and
speed connections in the case of point sequences can be set, and delays as
well as input and output status can be managed.
The RBT5 is equipped with electronic protection against overcurrent,
overvoltage and overtemperature. Input and output status is indicated by
LEDs.
Electronic production machines
AEB Robotics, leveraging its expertise in electronic
design and industrial automation, and Meta System Spa, italian company
specializing in mechanical automation, collaborate to provide a range of
machines dedicated to the electronics production, offering after-SMT and
modular solutions for customized PCBs assembling, soldering and finishing.
AIR JET
AirJet is an automatic selective soldering station with
lead or lead-free, mainly oriented to the PCB assembling phase.
Thanks to the SMEMA protocol, AirJet allows the expansion of the system to
other soldering stations in order to complete the production process.
The machine is equipped with a camera for fiducial recognition and the
quality of the process is granted by an optical system which supervises all
the activities that determine the output.
The welding process takes place by heating the parts to be joint together
through incandescent gas injection (nitrogen or carbon dioxide) that
undergoes a forced passage in the injector and acquires specific skills,
avoiding to burn the adjacent area.
EASY LASER
EasyLaser is an in-line PCB stationary laser marking
system working on an area of 100x100mm and adjustable along the Y axis.
Thanks to the reduced size of the machine and to the SMEMA protocol,
EasyLaser can be used in the SMT assembly line. The materials that can be
marked are: PCB, white and transparent plastic and paper, etc.
The precision of the source offers the possibility to create barcode or data
matrix as small as 3x3 mm including 18 characters.
The software also enables the serial number process management.
LASER CUT
LaserCut is a versatile system mainly used in the
separation of the PCB panels’ single parts.
The laser allows a heat stress-free process on the components or substrates
that are near to the cutting area. The accuracy of the machine makes the
repeatability of the work possible.
The import of GERBER or Excel files offers maximum versatility in
programming and faster execution.
The SMEMA communication protocol guarantees the placement of LaserCut either
in a SMT assembly line or as a stand-alone machine with its own handling
system.
X-Y LASER
X-Y Laser is a marking machine used for PCB writing that
moves on both axis, X and Y.
The machine can be used in all circumstances in which each single part of
the panel need to be marked.
The machine is equipped with two cameras: one recognizes the position of the
fiducials for the optical alignment of the details and the other one checks
the quality of the printing.
The precision of the source offers the possibility to create barcode or data
matrix as small as 3x3 mm including 18 characters.
The software also enables the serial number process management.
Multifunctional station
Multifunction station is an all-around machine in the
market of automated assembly robots.
Its 4-axis structure and movement precision support different functions
allowing to fix either an automatic screwdriver or a dispensing system or an
inspection camera, etc.
Thanks to the SMEMA communication protocol, a line can be configured with
all Multifunction Stations, each one set to function differently in order to
cover the chain from the beginning to the end.
The import of GERBER or Excel files offers maximum flexibility in
programming.
Turning station
Turning station is a machine with a rotary table that
offers the opportunity to work simultaneously on up-to 5 positions.
Turning Station allows to assemble, test and mark small or
difficult-to-handle parts with a single machine.
The SMEMA communication protocol permits to position the machine in or at
the end of the assembly line and to manage it with an automatic or manual
access.
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