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M2    Germany AUTEC
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Autec is your experienced partner for Factory Automation. Our systems master even the most complex tasks relating to automatic assembly and quality assessment. We enable you to perfectly economise your production processes. Our market position has been strengthened by our own patents for assembly and feeding systems into which we have incorporated the knowledge gained from decades of experience in the design of special machines for diverse tasks.

Product Line Up
Combined Expertise for your Success
The interests of our clients are the main focus of our work. From the very beginning of the project planning and development phases we orientate ourselves to your specific requirements and specifications. This means that we can develop a system concept specially for you so that:
  • The price of the system is as low as possible
  • The efficiency of the system is as high as possible
  • A consistently high production quality is maintained
  • Energy and other operating costs incurred are kept to a minimum
  • Potential problems can be eliminated in the early stages
In order to best fulfil your requirements Autec assembly concepts utilise the following technologies and systems:
  • Rotary indexing tables
  • Linear systems (pneumatically or cam-controlled)
  • Robot assisted systems
  • Linear transfer lines with specifically developed flexible assembly cells
Our customers already begin to profit in the conception phase: It goes without saying that you receive comprehensive customer consultation from Autec- both for the purchase of new machines and also when re-engineering your present production systems.

Autec Sondermaschinen GmbH in Amberg, Germany provides automatic assembly systems for the medical, automotive and electrotech industries, as well as for a wide spectrum of further applications.
 
The think tank
We at Autec have set our sights high: to develop and create the best possible standardised innovative problem solutions for daily production automation. Factory Automation may be a distant goal for some, in the Autec Group it is a daily reality.

The benchmark of our activities is absolute customer focus, in addition to maximum flexibility and quality in both our systems and the products which you manufacture. In this way Autec ensures that you are best equipped to deal with the challenges of a globalised business world and an intercontinental delivery network.

The employees of Autec Group are not only excellently trained, they are also closely interlinked. All sectors are in direct communication with each other, the development, design, production, assembly and service departments collaborate with one other. Their technical expertise in Factory Automation, paired with their high motivation build the foundations of our success.

Present us with new challenges and see the abilities of our company for yourself. Visit us and we will show you „Automation live“.
Design - an Idea becomes Reality.
The combined experience gained from over 20 years in project planning, development and production of assembly and testing systems for diverse tasks is incorporated into Autecís designs.

The best possible flexibility and reliability of the planned system is our approach and absolute customer satisfaction is our aim.

Our development principles are:
  • Individual problem solutions
  • Outstanding service
  • Utilisation of the latest 3D-CAD technology
  • Close collaboration with the client
In times of increasing globalisation it is a matter of survival for every company to launch new products onto the market before their competitors. Autec assists you in shortening the realisation period of your products.

We provide a concept, tailor-made for every requirement and in accordance with the 3D design, and drawings and parts lists generated. During this process FMEAs are held regularly with our clients within the framework of reliability management to ensure that all relevant aspects are taken into account as early on in the development phase as possible.

Our predominant aim is to shape your idea in a price-conscious, efficient way and if necessary with unconventional approaches to solutions. The standard to which we aim is high: Autec - we advance Automatic Assembling.
Programming
Production know-how and creative potential for the efficient realisation of your goals: This also includes the in-house programming of controllers by Autec. The possibilities for visualisation of sequences on our automatic assembly systems ranges from simple text display up to fully graphic portrayal- including formulation management and analysis of all relevant production data.

As standard we use Siemens and Beckhoff controllers whose practical capabilities are tried and tested.

Thanks to the monitoring of all relevant assembly steps in the main computer appropriate test programs can be implemented in order to ensure adherence to all customer specifications. Classifications as well the precise tracing of individual batches via the main computer are all realisable on Autec assembly systems.

An additional core feature is electro-planning with WSCAD or EPLAN, which are among the most well-known CAE systems. We of course also provide the necessary control cabinets for full integration of the controller into your Autec assembly system.

Do you want to prevent high cost servicing and reduce reaction times to error messages? Every one of our systems is equipped for remote maintenance (VPN or modem) which allows remote operation via user interface and programming environment. The key word is remote diagnosis which enables access to the complete system controller. We can even control the camera system via remote diagnosis to detect and quickly resolve mechanical errors.
 
Process
Extract from our processes
 
Handling
  • Handling
  • Feeding
  • Sort
Processing
  • Palletizing
  • Beading
  • Clips
  • Grease
  • Pressing
  • Flood
  • Cut
  • Stamping
Welding
  • Laser Welding
  • Friction welding
  • Ultrasonic Welding
  • Resistance Welding
Measuring & testing / Marking
  • Mechanical testing
  • Image analysis
  • Leak test
  • Torque test
  • Force-time measurement
  • Resistance test
  • Labeling
  • Laser marking
  • Embossing
  • Pad Printing
  • Inkjet Printing
 
Covering a wide Application Range
 
Automotive Business Sector
There is hardly any other industry in which the complex production sequences are so intertwined as in the manufacture of automobiles and vehicle components. At Autec Automotive we understand the specific requirements which result from this in regards to precision, product quality and reliability.

Our range of products for the manufacture of vehicle components covers individual manual assembly work stations right up to fully automatic interlinked assembly systems which guarantee highly efficient production and enable optimisation of unit costs.

Our experience is valued by customers: Our automotive sector accounts for around 40% of the annual turnover of the Autec Group. Assembly systems from Autec are in production today in Europe, China and India for leading automobile suppliers and manufacturers.
Electrotech Business Sector
Autec Electrotech makes up around 30% of our annual sales turnover and is one of our core competencies. Whether miniature plug connections for data cables or high voltage resistant components, cable/plug connections or pre-assembled housing, the quality of every component is decisive for the function and reliability in a complex complete machine. This is a big responsibility and Autec assembly systems live up to these high expectations. Well-known manufacturers of electronic and electro-mechanical components work with our systems and have been regular customers for many years.

The assembly concepts designed by Autec Electrotech range from pneumatic rotary systems with 45 cycles per minute up to cam-controlled assembly systems with 300 cycles per minute. You will not find run-of-the-mill solutions at Autec, we always strive to come up with the optimum assembly concept, tailor-made to your own individual requirements.
Medical Business Sector
In the manufacture of medical technology devices and products any error could have very serious consequences. It therefore pays to take advantage of our experience:
Autec Medical develops and produces automatic assembly systems for the manufacture of medical technology products and for production in clean room conditions (up to ISO-class 6 and GMP B with laminar flow). According to requirements we use automatic assembly rotary indexing tables and linear or linear-transfer systems which are supported if necessary by integrated robotics. Autec Medicalís efficient systems can thereby handle even the most complex production tasks.

As a division of the Autec Group, Autec Medical has longstanding experience in automation technology. We are by no means limited to the design and manufacture of new machines but also offer consultation for questions regarding possible re-engineering of present production systems.
         

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