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Offer Profile
ATS provides innovative,
custom designed, built and installed manufacturing solutions to many of the
world's most successful companies. ATS uses its industry-leading knowledge
and global capabilities to serve the sophisticated automation systems' needs
of multinational customers in industries such as healthcare,
computer/electronics, automotive and consumer products.
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Product Line Up
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Turnkey Factory Automation
ATS applies industry-leading technical knowledge and
resources to deliver a total automation solution, whether you require
single- or multi-station lean automation, or a turnkey manufacturing system
integrating third-party equipment, production-ready ATS standard products
and technology custom engineered for your application.
A Total Automation Solution
We offer single-source capability that ensures control over every aspect of
system development and cost. The result of this approach is automation
systems that deliver the world's leading performance and reliability, with
exceptionally fast payback.
Industry-leading Capabilities
Breaking through the limitations of conventional thinking, we provide a
comprehensive range of value-added engineering services to achieve
innovative manufacturing solutions that deliver the highest productivity at
the lowest cost per part.
- Simultaneous Engineering
- Prototyping
- Process Verification
- Specification Writing
- Automation Simulation
- Continuous Improvement
- Equipment Design & Build
- Design to Specification
- Retrofit Automation
- Build to Print
- Large scale factory automation
- Contract Manufacturing
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Assembly
Applications
With more than 30-years' experience and over 10,000 automation systems in
operation around the world, ATS offers unsurpassed expertise in designing
and building assembly solutions for applications across a broad range of
industries.
We specialize in applications that require a high degree of accuracy and
manufacturing flexibility, integrating traditional automated assembly
operations such as component insertion, dispensing, fastening and material
handling with advanced automation concepts like Supertrak™ conveyance, lean
automation and machine vision.
The innovative technology we provide for our customers is vital to their
competitive advantage. In ATS, you'll find an automation partner who is
dedicated one hundred per cent to delivering the manufacturing efficiency
you need to aggressively reduce your product's time to market
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Assembly : Applications
Non-Synchronous
Power-and-Free
ATS is the world leader in pallet-based, non-synchronous, power-and-free
automated assembly solutions.
We offer complete single-source capability in system development, from
pallet design to the hardware and software engineering of sophisticated
control technology, from the integration of third-party components to total
ERP connectivity.
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Assembly : Applications
Synchronous
ATS is a leading integrator in synchronous automation.
Our systems include ATS standard automation products such as our high-speed
conveyance systems and state-of-the-art dial and rotary.
And our broad single-source capability, from the hardware and software
engineering of sophisticated controls to the integration of process
automation tools such as our Superbot™ robots, offers complete control over
system cost and delivery.
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Assembly : Applications
Flexible
To enable our customers the ultimate in flexibility, we
incorporate technology that is modular and expandable, such as our
ultra-fast Superbot™ robots, Supertrak™ high speed programmable transport
systems and our high-volume tray handlers.
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Assembly : Applications
Lean Automation

ATS provides rapid deployment and delivery of lean
automation systems, for customers worldwide in many different industries. We
design and build a wide variety of standard systems, including:
- Single-station systems
- Multistation systems
- Manually-assisted automation
- Flexible automation
What's more, we offer extensive experience in custom-build,
prototype-build, build-to-print and multiple-build programs along with the
design, manufacturing and service capabilities to meet and exceed the most
demanding program requirements.
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Assembly : Applications
Robot Integration
As a leading integrator of robots into automation
systems, ATS has established channel partnerships with the industry's
leading robot device manufacturers. This robotics integration expertise
enables ATS to provide superior system performance and support, ensuring you
get the most out of your automation solution.
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Assembly : Applications
Machine Vision
Integrated on single-station platforms or inline assembly
systems, ATS vision systems provide crucial inspection and verification data
that enables better control over quality and productivity.
At ATS, we have developed extensive libraries of proprietary, easy-to-use
Windows PC-based vision software, or if you prefer we will integrate
third-party software with your vision system.
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Assembly : Applications
Large-Scale Factory Automation

ATS' single-source capability in large-scale factory
automation is unique in the automation industry. We bring vast resources to
your large-scale automation project – whether you require multiple
manufacturing systems or multiple factories.
ATS offers an unmatched track record, building and deploying large scale
automation in the following industries:
- Automotive
- Electrical
- Computer
- Medical Components
- Pharmaceuticals
- Consumer Products
For one particular client, ATS designed and built a complete "green
field" manufacturing facility incorporating large-scale automation machining
systems, in a mere nine months. The facility produced more than 26 million
components with zero defects.
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Assembly Solutions

Every ATS automation system is designed to deliver high output with the
lowest number of defects. Such levels of speed, quality and consistency
require in-depth expertise and dedication in all areas of design automated
manufacturing and assembly. Through the synergy that exists among our various divisions, we offer
industry-leading capability in the following areas:
- Integrated Assembly & Test Systems
- Flexible Manufacturing Work Cells
- Motor Armature Winding & Motor Final Assembly
- Coil Winding, Finishing and Assembly
- High-volume Metal Removal, Machining and Assembly Systems
- Ultra High-precision, Clean-room Manufacturing and Assembly Systems
- Material Handling & Packaging Systems
- Healthcare and Lab Automation Systems
- Machine Vision
- 3rd Party Automation Integration
- Service, Warranty, Training & Documentation
ATS is a true single-source automation systems provider. From
simultaneous engineering for optimizing your product for automated assembly,
to providing industry-leading manufacturing workcells, to material handling,
to finishing operations, to software – we deliver turnkey automated
manufacturing and assembly solutions that meet or exceed your expectations.
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Ultra-High Precision Automation
As the world's leading automation systems
manufacturer, ATS is the largest and most experienced integrator of
automated micro-manufacturing and assembly solutions.
Advanced Technology
Our systems incorporate cutting-edge technology, both custom engineered and
production-ready standard modules, to deliver unsurpassed accuracy,
repeatability and durability.
Integrated Capability
From modular, high-accuracy, vision-guided work cells to fully integrated,
multi-cell, pallet-based, manufacturing systems - we design and build some
of the industry's most advanced high-precision cleanroom automation
applications, in diverse areas such as fiber optics, wireless, micro-medical
devices, semiconductors, computer peripherals, automotive electronics and
other ultra high-precision specialty markets.
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Ultra-High Precision Automation : Applications
Semiconductor
ATS offers a wealth of experience in the handling,
micro-machining, cleaning and inspection of semiconductor and laser dies and
wafers.
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Ultra-High Precision Automation : Applications
Electronics/Computer
ATS offers industry-leading capability in the integrated
assembly of computer-related storage, printing, scanning, display and
peripheral devices, as well as specialized consumer and automotive
electronics.
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Ultra-High Precision Automation : Applications
Fiber Optics
Since 1994, ATS has been a world leader in the custom
development of automated manufacturing solutions for the fiber optics,
optoelectronics and photonics industries. We are one of the largest and most
experienced developers of systems for the sub-micron active and passive
alignment, bonding and full integration of fiber optic telecommunications
devices.
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Ultra-High Precision Automation : Applications
Micro-Medical
Our proven expertise in bio fluidics, synthesis and
analysis is backed by leading process automation capabilities in laser,
injection molding and overmolding, precision dispense, wet bench processing
and clean room manufacturing, to name just a few.
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Ultra-High Precision Automation
Precision Solutions
In ATS, you will find a manufacturing partner with
industry leading capabilities, in every aspect of high-precision assembly –
from concept and prototyping to final design and engineering, from
integration to commissioning and ongoing support.
Our single-source capabilities in integration, precision machine
building, control software, and test & measurement systems make us one of
the few companies in the world that can deliver the complete spectrum of
automation solutions – from "one-of" demonstration systems to multiple-build
or plant-wide manufacturing integration.
As your single-source high-precision automation partner, ATS works directly
with your project team to provide comprehensive, "single point" management
of your project from the custom design of your system, through build and
integration, local training and engineering support.
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Ultra-High Precision Automation :
Solutions ATS Assembly Platform
The ATS ultra high-accuracy assembly platform is a
flexible, data driven system that comprises functions such as precision
positioning; dispense and attach; component inspection; precision
measurement; for the fiber optic, opto-electronic, surface mount, computer,
computer peripheral and die bonding markets.
An ATS high-precision assembly system typically integrates:
- Multi-axes robot stages.
- Air-bearing and linear motor-driven motion axes.
- Material handling from waffle packs, film frames, Auer boats or
pallets.
- Vision-guided precision pick and place.
- Precision dispense and bond.
- Integrated control of all functions and motions.
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Machining Systems
With a 12-year track record providing innovative
machining solutions for a broad range of applications, ATS offers leading
capability in the design, manufacture, integration and support of turnkey,
medium- and high-volume, automated machining systems.
- Dials
- System + Test
- Integration
- Robots
Faster Cycle Times
At ATS, we develop multi-station machining technology with the versatility
to handle the most complex applications, typically with single clamping
which results in reduced cycle times and a new level of cost efficiency.
Powerful Performance
From our latest multi-station turning centers like our Turn 6 LC™ to our
complete range of turnkey rotary transfer machining systems like the Rotoper™,
ATS machining solutions deliver optimum performance, flexibility and
reliability on a standard scalable platform.
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Machining
Turn 6 LC™
Turn 6 LC™ is a versatile multi-station machining center
capable of a variety of high-volume turning and chucking applications using
bar stock, castings or forgings.
Advanced CNC controls permit synchronized spindles for polygon turning and
single-point machining of complex forms, grooves or undercuts using
conventional turning tools and G-programming logic. The result is increased
flexibility with high throughput, unbeatable accuracy and tight-tolerance
repeatability.
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Machining
RotoFlex™ Flexible Dials
ATS offers an unmatched track record in building
multi-station machining systems to handle a broad range of manufacturing
challenges from standard flex dial machines to application-specific
machining solutions custom engineered for your program.
Our team of experienced machine professionals offers design-and-build
capability that is second to none. This expertise has enabled us to develop
a complete line of rotary machining systems that delivers a new level of
flexibility, productivity and cost efficiency for medium- and high-volume
part machining.
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Machining
Rotoper™
A breakthrough in 5-sided heavy-duty machining, the ATS
Rotoper™ Flexible Dial System, with Hirth-coupling lock at each station,
offers exceptional precision for machining complex parts requiring multiple
processes.
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Machining
Turnkey Machining & Assembly
ATS expertise extends beyond the limits of supplying
machining equipment to embrace the development, design, build and
integration of turnkey manufacturing facilities incorporating
state-of-the-art machining, assembly and test systems.
We offer "start to finish" project management and comprehensive engineering
services that include complete tooling and fixturing development, as well as
optimizing your part design and machining process for cost-competitive
manufacturing and assembly.
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Machining
Application Case Stories
For applications where production volumes make
conventional CNC machining centers impractical, ATS rotary transfer
machining centers deliver high throughput with tight-tolerance
repeatability, plus the flexibility to reconfigure for future applications.
ATS offers precision machining solutions for the manufacture of a wide
spectrum of components from simple to complex, to meet a variety of capital
cost requirements. Our modular machine elements provide optimum process
flexibility, while dramatically reducing lead times for procuring custom
machining equipment.
- Water pumps
- Oil pumps
- Oil pans
- Knuckles
- Compressor housings
- Connecting rods
- Pistons
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- Front gear cover housings
- Automotive door hinges
- Fuel injector components
- Transmission components
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Armature Winding
ATS offers extensive engineering, fabrication and
controls capability in the construction of world-class armature production
equipment. These systems are offered as fully automated production lines or
as manually fed workcells.
We bring together industry-leading resources – in automation technology,
test & measurement, control software and precision components manufacturing
– to provide total armature and motor manufacturing solutions.
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Armature Winding : Applications
Armature & Stator
For the production of armatures used in automotive DC
motors, appliance and power tool universal motors, as well as stators used
in brushless motors, ATS designs and builds equipment to address high-speed,
high-mix environments to lower volume flexible manufacturing systems.
Our innovative armature and stator winders offers a number of patented
features which make them ideally suited to a variety of manufacturing
situations. Additionally, the upstream and downstream automation on our
armature and motor lines can be configured to handle many different product
sizes.
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Armature Winding
Solutions
With more than 20 years experience delivering world-class
armature & stator winding and motor manufacturing solutions, ATS has built a
knowledge base that enables us to meet the most sophisticated production
requirements.
We offer industry-leading single-source capability, from the design and
build of your automated manufacturing system including complete project
management, through installation, training and ongoing service and support.
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Automated Laser Processing Solutions
ATS is an industry leader in the design and build of
high-performance laser based automated manufacturing solutions. Our laser
experience spans many industries including pharmaceutical, medical device,
optoelectronics, semiconductor, computer electronics, packaging, and
automotive. We have engineered, built, and delivered over 300 laser systems
for a variety of processes including:
- Micron level, high accuracy ablation
- Cutting & Drilling
- Micromachining
- Precision welding
- Marking
- Soldering
- Microfluidics
- Heat staking
- Scribing
- 2D & 3D laser gauging
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Automated Laser Processing Solutions
High Precision Capability
The field of high accuracy motion and vision is a
particularly demanding one, requiring multi-disciplinary systems level
engineering, and deep technical knowledge in a wide range of areas:
vibration control, dynamics, thermal analysis and design, kinematics,
optical design, illumination, electronics, EMI and RFI, software, motion
control, and calibration techniques.
ATS has extensive experience in this field for supporting assembly or
manufacturing applications. This wealth of knowledge is brought to the laser
field, to provide complete turnkey automated solutions for high accuracy
ablation, micro-machining, and other laser based processes.
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Automated Laser Processing Solutions
Engineered Safety Solutions
One of the major strengths of ATS in laser integration is
our knowledge and uncompromising approach to laser safety. We work with our
customers to provide laser systems that meet the highest standards of
safety.
ATS' on-staff laser safety officers work closely with our customers and ATS
design teams to ensure that CDRH and CE safety standards are being met in
conjunction with the unique manufacturing requirements of our customers'
laser system.
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Automated Laser Processing Solutions
Prototyping & Proof of Principle Services
In order to better serve our customers' unique and varied
needs, ATS has established an in house laser lab in which prototyping,
trials, and general proof of principle activity can take place in order to
validate a potential manufacturing process.
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Automated Test Systems
ATS Test Systems provides turnkey solutions in the
design, manufacture and support of test and information systems for
large-scale repetitive manufacturing. We offer proven, single-source
capability in computerized instrumentation, test and information software,
as well as test fixturing for customers worldwide.
Production-Ready Systems
In designing over a thousand automated test systems, we have developed an
extensive library of performance-proven software and hardware modules that
can be used off the shelf, or easily modified to meet each customer's unique
requirements - now or in the future.
ATS Test Systems has designed and built custom test equipment in diverse
industry sectors including:
- Biomedical
- Consumer Products
- Electronics and Electrical
- Renewable Energy Sources
- Automotive
- Telecommunications
Total Quality Assurance
As an ISO 9001-2000 registered company, we design our systems for 100%
functional testing, with extremely high reliability and fast cycle times.
With total system accuracy and repeatability exceeding industry standards
you can be assured that your ATS test system will not fail a good part or
pass a bad part. The result is a turnkey test solution that delivers total
quality assurance and the highest throughput.
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Testing : Applications
Instrumentation Capabilities
Our engineers and software developers use advanced design
tools and extensive resources in order to develop custom instrumentation and
PC-based data acquisition systems for the purpose of factory floor product
testing.
With today's assortment of precision transducers, any physical property can
be converted to an analog signal; which can then be read into a PC or PLC
for analysis. At ATS Test Systems, we are experts in manipulating and
analyzing these signals to a very high level of accuracy and repeatability.
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Testing : Applications
Test Software
At ATS Test Systems, we develop sophisticated, custom
PC-based software solutions for advanced data acquisition, factory floor
information systems and product testing. We have developed an in-house
library comprising approximately one million lines of code. This allows us
to design systems with standard features that go far beyond simple pass/fail
testing.
All of our test systems include our Test Executive software to control all
of the testing, data analysis and data archiving operations of the test
system. Utilizing subsets of robust Visual C++ test modules, our systems
exceed simple Pass/Fail testing to offer in depth qualitative and
quantitative data that can be used for detailed SPC analysis; enabling our
customers to continually optimize their manufacturing processes.
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Testing : Applications
Test Hardware
We provide rugged, robust shop-floor solutions that
incorporate hundreds of hardware and software innovations developed through
designing and building more than a thousand test systems. These systems are
platform based custom designs that give maximum flexibility, and maintain a
user-friendly configuration.
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Testing : Applications
Test Fixturing
Without fixturing that provides repeatability there is no
way to determine if product variations are the result of the process or the
test fixture. An important part of the turnkey solutions we provide is our
ability, based on our extensive experience in automation systems, to
engineer test fixturing that performs with high precision and absolute
repeatability.
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Testing : Applications
Custom Urethane Molded Test Connectors
ATS offers leading expertise in the custom design and
molding of cast urethane electrical test connectors, component fixturing,
and leak testing seals and plugs for repetitive manufacturing.
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Testing : Applications
Manufacturing Execution System (M.E.S.)
Our multi-disciplined teams deliver cost-effective MES
solutions to our customers that operate in a JIT manufacturing environment.
We have implemented turnkey MES Systems for Tier 1 automotive suppliers that
interface both externally to the order broadcast as well as internal
Enterprise System software.
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Automation Technology Products
ATS looks beyond the limits of existing technology,
developing innovative standard automation products that raise system
performance and reliability for our customers.
Our experience in building thousands of systems has enabled us to design and
manufacture a broad range of Automation Technology Products using
industry-standard components for easy implementation and maintenance, while
engineering cost out and higher productivity in.
We offer these pre-engineered automation products in virtually every area of
our business:
- Assembly
- Machining
- Armature Winding
- Stator Winding
- Testing
- Supertrak™ Pallet Conveyor
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Automation Technology Products
FlexsysPAK™ Packaging Solutions
A revolutionary packaging system platform that redefines
line change flexibility and efficiency, the new FlexsysPAK™ system boosts
overall uptime and packaging productivity, while incorporating designs to
improve overall equipment efficiency.
Continuous & Indexed Motion On One Platform
Packaging operations from blister form, fill and seal to cartoning and case
packing can be configured around FlexsysPAK™. The FlexsysPAK™ solution is
ideally suited for a wide variety of tasks, from assembly and dispense, to
kitting and packaging. In fact, the systems inherent ability to synchronize
pallet speed to either continuous or indexing motion greatly enhances its
flexibility and the number and type of applications which can be configured
around the system.
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Automation Technology Products
Superbot™
The ATS Superbot™ is a new class of automated material
handling technology from ATS. The Superbot™ is a dual axis robot capable of
high speed at a competitive price. It features a 95% usable work envelope, a
much higher percentage than Scara style robots. The Servo motors are fixed
to the frame in a variety of configurations, providing a reduction in gantry
weight and increased speed. The Superbot™ can be configured for a wide range
of applications such as assembly, dispensing, testing, laser welding, screw
driving and tray handling. And with the Superbot™ robot you only purchase
the number of axes necessary.
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Automation Technology Products
Supertrak™ Pallet Conveyor
Assembly rates of 120 parts per minute. Multiple part
programs on the same line. Finally, automation that's as fast as it is
flexible. An unprecedented breakthrough in high-speed pallet-based
conveyance, ATS Supertrak™ delivers entirely new levels of automation system
productivity, and pays for itself in as little as 12 months.
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Automation Technology Products
SC44 Conveyor
The SC44 conveyor, an ATS standard automation product,
offers a low-cost conveyance solution for transporting small parts and
pallets on power-and-free automation systems.
ATS' single-source manufacturing capability offers complete control over
quality, price and delivery. For example, the pallets are molded by the ATS
Precision Components division.
Using pre-engineered standard automation products like the SC44 helps speed
time to market and lower cost for our customers.
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Automation Technology Products
Tray Handler
The ATS Tray Handler represents the next generation in
materials handling innovation. This new standard in automated part-handling
eliminates costly material handling problems.
An ATS Superbot™ gantry-style robot is integrated into the tray handler. The
Superbot™'s low profile, rectangular work envelope, high speed and
scalability make it ideally suited for handling trayed parts. The Superbot™
is mounted above the ATS Tray Handler with pallets or workpieces running
through the robot's envelope. During operation, the robot can be programmed
to pick up parts from, or deposit completed sub-assemblies to, the trays.
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Automation Technology Products
Flexible Feeding System
The latest in high-performance, low-cost feeding
technology from ATS, this compact, flexible feeding system can incorporate
either an innovative step-stair or rotating-lift mechanism to evenly
separate and orient small parts of random position, size, shape and bulk.
Its simple, advanced design eliminates the jamming and downtime common with
traditional "bowl" feeders.
Features and Benefits
- Low-cost
- Fast
- Quiet
- Flexible
- Simple and Reliable
- Small Footprint
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Machining
Turn 6 LC™
Turn 6 LC™ is a versatile multi-station machining center
capable of a variety of high-volume turning and chucking applications using
bar stock, castings or forgings.
Advanced CNC controls permit synchronized spindles for polygon turning and
single-point machining of complex forms, grooves or undercuts using
conventional turning tools and G-programming logic. The result is increased
flexibility with high throughput, unbeatable accuracy and tight-tolerance
repeatability.
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Machining
Rotoper™
A breakthrough in 5-sided heavy-duty machining, the ATS
Rotoper™ Flexible Dial System, with Hirth-coupling lock at each station,
offers exceptional precision for machining complex parts requiring multiple
processes.
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Machining
RotoFlex™ Flexible Dials
ATS offers an unmatched track record in building
multi-station machining systems to handle a broad range of manufacturing
challenges from standard flex dial machines to application-specific
machining solutions custom engineered for your program.
Our team of experienced machine professionals offers design-and-build
capability that is second to none. This expertise has enabled us to develop
a complete line of rotary machining systems that delivers a new level of
flexibility, productivity and cost efficiency for medium- and high-volume
part machining.
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Automation Technology Products
Armature Winder
The AWS 1000 Armature Winder offers "stand alone"
armature winding capability or can be integrated into a fully-automated,
high-speed production line. AWS products offer robust, shop floor proven
capability. The controls are built into an open architecture, including
motion control systems & software, to offer our customers the ultimate in
system flexibility and service.
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Automation Technology Products
Flexsys™
Scalable microelectronics process and assembly
solutions you can grow with.
At ATS, we build high-precision, microelectronics process and assembly
systems for advanced packaging, multi-chip modules and optoelectronics. ATS
Flexsys™ scalable workcells accommodate multiple operations on a single
platform to deliver higher production volumes and dramatically improved
yields than conventional technology. With Flexsys™ you get the capability
you need today, and the ability to scale up for tomorrow.
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Automation Technology Products
Modular ATS Control System (MACS)
ATS MACS is an open-architecture, PC-based machine
control platform engineered to provide real-time control and feedback on the
factory floor, with a level of power and flexibility far beyond what
conventional PLC or other industrial control technology can offer.
Built around advanced controls methodologies developed by ATS, MACS offers
proven robustness and unlimited flexibility for integrating ATS Automation
Technology Products, as well as third-party hardware, in a complex
production environment using a suite of standardized data-driven software
tools.
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Automation Technology Products
ATS SmartVision PC-based Vision System
A PC-based vision system combining an easy-to-use
Windows® interface with a high-performance, platform-independent vision
engine, ATS SmartVision represents a significant breakthrough in
cost-effectiveness, connectivity and customization, not offered by competing
vision systems.
Using programmable software logic, SmartVision can control virtually any
industry-standard, third-party camera and lighting system, to perform
high-precision part & defect identification, measurement, sorting and
robotic guidance.
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Automation Technology Products
Servochassis™ High-speed Assembly Dial
A revolution in assembly dial technology, the ATS
Servochassis™ sets a new benchmark for speed and flexibility. Servochassis™
delivers sub-second cycle times combined with the operational flexibility of
programmable servo drives. The result is unmatched throughput and easy
configurability for applications such as the high-volume manufacture of
medical and consumer products.
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Automation Technology Products
ATS800 Series Clean Room Conveyor
The ATS800 Series conveyor is designed for applications
where high reliability, cleanliness, ESD control and non-contact queuing are
process requirements. This asynchronous transport system is ideal for
manufacturing environments in the semiconductor, pharmaceutical, disk drive
and flat panel display industries. Its modular design offers a high level of
flexibility for initial installation as well as for future line changeovers.
An extremely affordable Class 10 clean-room conveyor system, the ATS800
offers simple and flexible flow controls through separate localized zone
control logic within the conveyor frame.
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Automation Technology Products
FlexTrolley™ ARGV System
The ATS FlexTrolley Automated Rail-Guided Vehicle (ARGV)
System™ brings a whole new level of productivity to station-to-station
material transfer for the manual or automated assembly of large, complex
products.
Modular and easily reconfigurable, the FlexTrolley ARGV System™ offers the
precision of a chain conveyor with the independent control of an AGV. The
result is unprecedented flexibility for plants producing heavy assemblies
such as automotive axles, suspension struts and corners, dashboards, door
modules or similar components.
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Automation Technology Products
Ampuscan™
High-Speed Inspection System for Blow-Fill-Seal
ContainerA cost-effective, single-pass alternative to manual
inspection, the Ampuscan™ is designed to inspect ampoules, respules and
other blow-fill-seal-type plastic containers to accuracies not reasonably
achievable by human inspectors, at speeds up to 60 cards per minute, at a
high detection accuracy rate. The faults inspected include: molding
deformities (voids, pits, holes), broken tabs and twist tops, separated
ampoules including split cards, wall discoloration, foreign particle
inclusions, liquid fill level, particulates in liquid, and Optical Character
Recognition (OCR) or other barcode and traceability applications.
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Automation Technology Products
Lyoscan™
High-Speed Inspection System for Lyophilized Products
Based on a production-proven ATS platform, the ATS Lyoscan™ is a
high-performance vision inspection system for lyophilized products and vials
from 3mL to 30mL. It provides customers with a reliable, high-speed,
single-pass in-line alternative to conventional manual inspection processes.
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Repetitive Equipment Manufacturing
A
Strategic Outsourcing Partner
In today’s global environment – where complex technologies, spiraling costs
and flexible product manufacturing strategies are making in-house equipment
fabrication less and less practical – the reasons for strategic outsourcing
have never been more compelling. That’s where ATS can help
- New Product Development
- Proof of Concept
- Prototyping
- Design for Manufacture
- 1st Article & BOM Validation
- Preproduction Tools
- Volume Manufacturing
& Production Systems
- Installation & Validation
- Service & Sustaining Engineering
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Proven Experience Worldwide
A strategic partner to the world’s leading OEMs for more than 20 years, ATS
offers diverse expertise in co-developing advanced equipment manufacturing
programs that reduce manufacturing costs and speed time-to-market for our
customers - whether our customers require a program for electro-mechanical
subsystems, or several private-label machines.
- Medical Device
- Laboratory Automation
- Semiconductor
- Biotechnology
- Pharmaceuticals
- Packaging
- Microelectronics
- Computer & Peripherals
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Repetitive Equipment Manufacturing
Core Competencies
Complex Equipment Engineering
ATS has built a reputation of excellence in custom equipment design and
integration; Hardware and Software; Tooling, Robotics and Electrical
Instrumentation; Machine Vision, Optics and Lighting. We've been designing
and building machines that deliver a competitive advantage for the world's
most successful companies for more than 25 years.
Equipment Replication
Complimenting our engineering know-how is a dedicated team of professionals
at ATS that focuses exclusively on contract manufacturing. ATS tailors a
unique build methodology for each and every equipment build program,
applying the optimized combination of skilled, semi-skilled and general
labor, along with automation where needed, in order to implement a highly-
efficient program for every customer. Every machine we build is inspected,
error-proofed and functionally tested before delivery.
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Repetitive Equipment Manufacturing
Diverse Technical Knowledge
With broad and indepth knowledge across multiple
industries and technical fields, ATS is uniquely able to deliver true
"single source" solutions with minimal reliance on outside suppliers. With
vertically integrated operations, ATS can lower program costs, speed up
delivery and provide superior control over quality. Our knowledge-base
includes:
- Software Development
- Vision System Design and Integration
- Embedded Controls
- Robot Integration
- Design for Manufacturability
- Precision Stamping
- Micro Molding (gear)
- Insert Molding / Over Molding
- Two Shot Molding
- Machining
- Material Handling
- SCADA
- Laser Integration
- Integration
- Consulting
- Tooling Design
- Simulation
- Test
- Finite Element Analysis
- Production Planning
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Repetitive Equipment Manufacturing
Product Optimization & Design Services

Leveraging our diverse technical and engineering
knowledge-base, ATS can become an extension of your operation at every phase
of design & development - generating and proving concepts using 3D
simulation, developing specifications and prototypes or even optimizing your
equipment design for more efficient assembly or commercialization.
ATS can reduce costs, reduce risk and improve time to market for your
product, including improving component and design choices, reducing the
number of parts, debugging, optimizing design and serviceability for the
field or even making modifications to meet third-party product certification
standards such as UL, CE or CSA.
With expertise in pre-production planning and documentation, ATS can work
with your team to prepare your program for ramp up to full-scale production,
to establishing a reliable supply chain, to preparing test and validation
plans for quality control.
Providing sustaining services throughout the lifecycle of your product, ATS
engineers and certified Six Sigma "black belts" continually review both
products and processes - finding new ways to optimize the manufacturing
process for each generation of your equipment.
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Repetitive Equipment Manufacturing
Supply Chain Management
Whether your product requires 10 components or 10,000,
ATS can leverage our global purchasing power to source the best pricing and
lead times possible on all your components or subassemblies.
ATS can manage your product's total supply chain. We work with our suppliers
on their quality management and lead time management processes, develop
supply agreements and contingency plans to ensure we meet your production
targets. We can even manufacture complex subassemblies for you in one of our
production facilities world wide.
- Global sourcing and supply agreements
- Technology partnership strategies
- Supplier management in quality processes and continuous improvement
- Make vs. buy analysis
- Value-added engineering
- Lean manufacturing methodologies
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Repetitive Equipment Manufacturing
Project Management
Single-Source Solutions. On-Budget and On-time Delivery.
Driven by these objectives, ATS assigns a project management team with the
knowledge, tools and resources in place to drive your build program's
success.
Our highly skilled staff of project and production managers brings the
necessary value-added and expertise required to help you attain your goals.
Applying the disciplined methodologies of the PMI (Project Management
Institute), dedicated project managers play a vital role in keeping your
project on track by bringing together hundreds of complex tasks and
allocating diverse resources - from design and engineering, to
manufacturing, to quality control.
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Repetitive Equipment Manufacturing
Quality & Information Systems
We know that consistently meeting your quality and
delivery demands requires stringent business processes. That's why we apply
industry leading ISO business practices to every job from start to finish.
Having passed dozens of audits by Fortune 100 key account companies, earned
Gold Supplier Status and won numerous quality awards, our customers can rest
assured that ATS has the world-class processes in place to meet even the
strictest quality standards. Accreditations:
- Six Sigma implementation
- ISO9001: 2000 registered
- TS16949: 2002 registered
- ISO 13485: 2003 registered
- FDA 21 CFR Part 820 registered
- CMDCAS registered
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