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  • Offer Profile
  • The KOMET GROUP is a global technology leader in the fields of high-precision drilling, reaming, milling, threading and process monitoring. As an innovative company, we develop, produce and distribute high-quality premium products and individual customer solutions for all stages of production in machining. With our technological expertise, we are shedding light on our customers' production processes, right down to the smallest detail, and are using tailored solutions to help them achieve greater efficiency.
Product Portfolio
  • Drilling tools

  • It's not about the workpiece

    It takes a great deal of hard work and an abiding passion for machining to become a leading expert in drilling technology. This is what drives us to keep redefining what performance means to us, impressing our customers with perfect products time and time again.
      • Solid drilling tools

      • With the development of solid drill bits,  KOMET®  entered completely new territory in the Seventies. The  KUB®  solid drill bit range has now become a leading concept in tool design.Through the use of high-performance carbides and the latest generation of coatings, the cutting edges are always ideally matched with the solid bit drilling process.

        For more than 30 years, the KOMET KUB® solid drill family has been developing into a leading tool concept. Through the use of high-performance hard metals and coatings of the latest generation, the cutters are optimally matched to the solid drilling process.
          • KOMET KUB K2®

          • Replaceable head drills for very small diameters

            The new replaceable head drill KOMET KUB K2® ensures simple and safe replacement of the double cutting, carbide drill heads, even in the machine. The replaceable head drill relies on the economy and flexibility advantages of replaceable cutters. The double-edged drill heads of hard metal are child’s play to change thanks to the patented self-clamping and self-centring connection.

            APPLICATIONS
            • Diameter range from 10.0 to 20.5 mm in 0.01 mm steps
            • 3×D, 5×D and 7×D
            • Suitable for steel, castings, aluminium and stainless materials
            • The replaceable had system enables the use of a wide range of geometries and coatings
            • Suitable for: Chain links, bushes, brake shoes, rocker arms for HGV engines, drilling situations involving rotary and stationary applications

            BENEFITS TO YOU
            • Easy changing of the replaceable head even in the machine thanks to the stable hand easy-to-use quick-change coupling
            • Maximum performance and feed speed due to the latest coatings and high-end geometries
            • Excellent swarf removal for all tools due to the optimum surface quality of the swarf channels
            • Maximum performance and service life of the main drill body due to the special surface quality
          • KOMET KUB Quatron®

          • High-performance drills up to Ø 65 mm

            With its square inserts with four cutting edges on internal and external inserts, KOMET KUB Quatron® guarantees maximum tool life, high stability and economy.

            APPLICATIONS

            Drilling depths 2×D and 3×D
            Diameter range from 14.0 to 65.0 mm
            For technically demanding operations such as interrupted cuts, angled castings and rolling skins
            Significantly higher cutting parameters for increased productivity
            Large swarf channels
            Optimum coolant supply

            BENEFITS TO YOU

            High stability and economy thanks to equipment with square indexable inserts
            High process reliability
            Optimum swarf removal
            Outstanding drilling quality without withdrawal scoring
            Maximum service life
            As Easy Special stepped tools with different indexable inserts
            Cost-effective stocking and easy handling thanks to identical internal and external indexable inserts
            Intermediate dimensions available within 4 weeks
          • KOMET KUB Pentron® 6xD Productivity PLUS

          • Solid drilling to 6×D even without a centring point or guide rails.

            The new KOMET Pentron® 6xD Productivity PLUS indexable insert high-performance drill bit was developed for continuous solid drilling up to 6×D, even in extreme machining situations. The new KOMET Pentron® 6xD Productivity PLUS does not have any guide elements and is therefore a cost-effective and high-performance alternative that nevertheless ensures high productivity and process reliability.

            FIELD TEST DATA

            Roughing in 42CrMo4 quenched and tempered steel
            Feed rate of up to 0,12 mm/rev
            Cutting speed of up to 176 m/min
            Tool life travel of up to 9,9 m

            BENEFITS TO YOU

            Drilling and chamfering in a single operation
            Low-cost, high-performance alternativewithout guide elements
            Does not compromise on productivity or process reliability
            Superior stiffness thanks to the optimised basic-body geometry
          • KOMET KUB Pentron®

          • Solid drills up to 5×D

            The KOMET KUB Pentron® was developed for continuous solid drilling up to 5×D, even in extreme machining situations which were previously only possible in 3×D. This solid drill combines key features such as achievable accuracies, peak performance parameters and large drilling depths in one tool.

            BENEFITS TO YOU
            • Maximum performance and service life with outstanding drilling performance thanks to optimum main body stability and special surface treatment
            • Excellent dimensional accuracy in extremely difficult drilling conditions up to 5×D
            • Cost-effective stocking and easy handling thanks to identical internal and external indexable inserts
            • Maximum tool edge life through four usable cutting edges of modern substrates with matching coatings
            • Optimum swarf removal
          • KOMET KUB Pentron® Step drill

          • Step drill for continuous drilling with up to three counterboring steps. Diameters of 14 mm to 46 mm | 4×D

            Can't find a suitable solution in our standard range? Can‘t find dimensions that suit your requirements? Our KUB Pentron® step drill enables you to create your own combinations in a wide range of dimensions. Select the basic type and define the useful length. We check your requirements to ensure that they are technically feasible and create an individualised offer for you.

            BENEFITS TO YOU
            • Continuous drilling, counterboring and chamfering in a single operation
            • Does not compromise on productivity or process reliability
            • Superior stiffness thanks to the optimised basic-body geometry
            • Maximum performance and life with excellent drilling performance due to optimum main body stability
            • Cost reductions in stocking and ease of handling due to identical internal and external indexable inserts
            • Maximum tool life due to four fully useable cutting edges of modern substrates with appropriate coatings
          • KOMET KUB Trigon®

          • Solid drills

            Because of its wide range of geometries and coatings KOMET KUB Trigon® opens up a high degree of flexibility in production. Close bore tolerances up to H8 and an extremely good surface finish allow machining to finished dimensions without a separate fine machining operation. KOMET KUB Trigon® is the tried and tested solid drill for universal use.

            APPLICATIONS
            • Drilling depths 2×D, 3×D and 4×D
            • Close tolerances up to H8
            • Universal use
            • Diameter range from 14.0 to 54.0 mm

            BENEFITS TO YOU
            • Very good surface quality achievable
            • Machining to finished dimensions, without separate fine machining
            • For rotating and stationary use
            • Cost-effective stocking and easy handling thanks to identical internal and external indexable inserts
            • Outstanding price/performance ratio
          • KOMET KUB Duon®

          • Solid drill up to 5×D

            The KOMET KUB Duon® solid drill is distinguished by two replaceable inserts. The double insert tool can be operated at high cutting speeds and, because of its screw-on cutter body, allows the standard tool body to be used for drilling with intermediate dimensions.

            APPLICATIONS
            • Diameter range from 17.3 to 44.2 mm
            • Drilling depths up to 5×D
            • Specially designed for steel and cast machining
            • Aluminium machining

            BENEFITS TO YOU
            • High process reliability
            • Optimum chip removal
            • Long service life
            • High cutting speeds and feeds
            • Two replaceable screw-on cutter bodies, no regrinding necessary
            • High stability due to the front-face, tangential installation of the cutters
            • Precision-ground inserts of high-performance cutting materials
            • Also available: chamfer cartridge for KUB Duon®
            • Up to 20% lower feed forces
          • KOMET KUB Centron®

          • Modular drills up to 9×D

            The KOMET KUB Centron® modular drill produces maximum performance data and at the same time maximum reliability for boring depths up to 9×D. This allows almost any materials to be reliably machined.

            APPLICATION
            • For drilling depths from 4×D to 9×D
            • Suitable for rotating and stationary and also for vertical and horizontal applications
            • Diameter range from 20.0 to 81.0 mm
            • Suitable for: Housings for cross bores, cylinder blocks and forged parts

            BENEFITS TO YOU
            • High process reliability
            • Short process times due to high performance parameters
            • High flexibility thanks to the modular design
            • Increased concentricity
            • Increased service life
            • Favourable purchasing costs
            • Cost-effective stocking and easy handling thanks to identical internal and external indexable inserts
            • Reliable machining of almost all materials
          • KOMET KUB Centron® Powerline

          • Maximum Drilling Performance and Dimensional Accuracy at Drilling Depths of up to 9×D

            Together with the double-sided design of the cutter, this tool ensures extremely high performance in all standard materials.The centring point of the KOMET KUB Centron® Powerline guides the tool exactly into the drill axis and thereby ensures dimensional accuracy, straightness and maximum process reliability at drilling depths of up to 9×D. The extremely stabile Quatron indexable insert ensures maximum stability and optimum chip removal, even at maximum drilling depths.The new KOMET KUB Centron® Powerline can be used in all existing KUB Centron® basic elements. Enables drilling up to 9×D on flat even surfaces without a pilot hole.

            APPLICATIONS
            • Turbine housing
            • Pole shoe
            • Rotor blade
            • Bush

            BENEFITS TO YOU
            • Maximum dimensional accuracy at deep drilling depths
            • Transmission of high torques
            • Guaranteed central positioning of the core bit
            • Doubling of the feed values
            • Reduction in production times
            • Stable drilling process thanks to proven cutting geometries
            • Maximum tool life through the use of the most modern cutting materials and coatings
            • Compatibility with proven KUB Centron® programme
          • KOMET KUB®

          • Adjustable indexable insert drills

            In the model series of KOMET KUB® drills, the indexable insert of the outer cutter, with a radius of 0.75 mm, is adjustable to the required diameter. Every intermediate dimension during drilling is therefore fully adjustable up to D +1 mm / D -0.5 mm.

            APPLICATION
            • Drilling depths 2×D and 3×D
            • Diameter range from 38.5 to 82.0 mm
            • For steel, stainless steels, cast and non-ferrous metals

            BENEFITS TO YOU
            • Easy setting of the required diameter
            • Ideally suitable for solid drilling and blind hole drilling
            • Comprehensive indexable insert range
            • Cost-effective stocking and easy handling thanks to identical internal and external indexable inserts
            • Outstanding price/performance ratio
          • KOMET KUB® V464

          • Solid drills with ABS® T connection

            Modern cutting tool materials and geometries ensure maximum tool life and a reliable machining process. The inner and outer indexable inserts are identical, which means that they cannot be confused.

            The centring point guides the solid drill accurately within the drilling axis, which means dimensional accuracy, even at drilling depths of up to 6×D. Optimised true running characteristics in the overall system enable a significantly longer tool life for the centring point and indexable inserts.

            Extremely high performance data matched by a very high level of process reliability for drilling depths of up to 6×D. The KOMET KUB® V464 can be used to reliably machine virtually all materials.

            APPLICATIONS
            • Hydraulic cylinder
            • Valve housing
            • Tile press

            BENEFITS TO YOU
            • High level of process reliability at drilling depths of up to 6×D
            • Short process times thanks to strict performance parameters
            • Low operating costs thanks to a long tool life
            • A high degree of flexibility thanks to the modular design
            • Reliable machining in nearly every material
            • Suitable for rotating and stationary as well as vertical and horizontal use
            • Combination options reduce tool costs
          • KOMET KUB® V50

          • Modular core bit

            The KUB® V50 core bits with indexable inserts are particularly suitable for continuous drilling and counterboring of large holes. Alongside the tried and tested ABS® connection, this tool will also feature a steep taper interface or a VDI adapter in accordance with DIN 69880 (VDI 3425 B/2) from NC50. The variable connection type means that the core bit is suitable for a wide range of applications.

            The nominal dimension Ø is only reached with the corresponding standardised indexable insert radius. Deviating cutting edge radii change the average nominal dimension of the hole.

            APPLICATIONS
            • Drill depths 1–4×D
            • Diameter range of 83–128 mm
          • KOMET KUB® V71

          • Spot facer

            The adjustable spot facer is primarily used for face machining of the bottom of the drilled hole in threaded blind holes. The outer cutter can be radially adjusted and the inner cutter can be axially adjusted depending on the flatness of the surface. The spot facer can also be used to machine the hole diameter. Rigid machine conditions are required.
          • KOMET KUB® Drillmax ALU

          • High-performance drills specially designed for aluminium

            The  KOMET  KUB®  Drillmax ALU  is designed for machining aluminium and has optimised cutting edge and flute geometry. The drill is optimally centred and guided by the additional lands, which guarantees a high degree of alignment accuracy. The flutes have been additionally polished, which provides reliable chip removal from the hole.

            BENEFITS TO YOU
            • Optimally matched cutting edge geometry
            • Polished flutes
            • Internal coolant supply for MSS or KSS
            • Reliable drilling to a depth of 40×D without pecking
            • High degree of alignment accuracy
          • KOMET KUB® Drillmax

          • High-performance drill for small diameters

            The new KUB® Drillmax high-performance solid carbide drills complete our range for drill diameters of 3 to 16 mm and length/diameter ratios of 3×D, 5×D and 7-8×D for small diameter ranges. Optimised, special flutes are ideal for removing chips and for highly productive machining.

            VARIANT
            • Drill diameter: 3.00 – 16.00 mm
            • Hole tolerance: IT9 (achievable)
            • Drilling depth: 3xD, 5×D, 8×D
            • Shank shape: HA (DIN 6535)
            • Coating: TiAlN
            • Point angle: 140°
            • Lateral rake angle: 30°
            • Internal coolant supply

            BENEFITS TO YOU
            • Excellent hole tolerances
            • optimum chip removal thanks to special flutes
            • optimum machining result thanks to good coordination of carbide and coating with drill geometry
            • long tool edge life thanks to effective coating
          • KOMET KUB® Drillmax VA

          • The specially balanced geometry and coating produce excellent results when machining corrosion-resistant steels. The new coating for stainless steels is characterised by a high level of resistance to wear and heat. This results in long tool life combined with excellent machining results.

            VARIANT
            • Drill diameter: 3.00 – 16.00 mm
            • Hole tolerance: IT9 (achievable)
            • Drilling depth: 5×D
            • Shank shape: HA/HE (DIN 6535)
            • Coating: TiAlN
            • Point angle: 140°
            • Lateral rake angle: 30°
            • Internal coolant supply

            BENEFITS TO YOU
            • high level of resistance to wear and heat
            • long tool life
            • high quality cost-efficient refurbishment of tools
          • KOMET KUB® Drillmax XL

          • High-performance drill for deep holes

            With the new KOMET KUB® Drillmax XL, the expertise gained from developing many special solutions has been transferred to a standard tool range, which is available from stock for 20×D in diameters of 3.0 to 10.0 mm and for 30×D in diameters of 3.0 to 8.0 mm. The spiral-fluted deep-hole drills have four guide chamfers, ensuring good guidance.

            VARIANT
            • 4 x guide chamfers
            • Drill diameter:for 20×D: 3,00 – 10,0 mmfor 30×D: 3,00 – 8,00 mm
            • Shank: DIN 6535 HA
            • Coating: TiAlN
            • Point angle: 140°
            • Helix angle: 30°
            • Internal coolant supply

            BENEFITS TO YOU
            • 4 x chamfers for high drilling and alignment precision
            • Ideal chip removal thanks to optimised, special flutes
            • Reliable drilling up to 30×D, with no pecking
            • Significantly reduced production times due to extremely high feed rates and cutting speeds
          • KOMET KUB® Drillmax XL ALU

          • High-performance drills specially designed for aluminium

            The KOMET KUB® Drillmax XL ALU is designed for machining aluminium and has optimised cutting edge and flute geometry. The drill is optimally centred and guided by the additional lands, which guarantees a high degree of alignment accuracy. The flutes have been additionally polished, which provides reliable chip removal from the hole to a depth of 40×D.

            BENEFITS TO YOU
            • Optimally matched cutting edge geometry
            • Polished flutes
            • Internal coolant supply for MSS or KSS
            • Reliable drilling to a depth of 40×D without pecking
            • High degree of alignment accuracy
          • KOMET RHOBEST® Drillmax 90 | NCD

          • Lightweight construction – focus on composite materials

            NCD high-performance drill with a 90° tip angle for machining composite materials (CFRP, GFRP, CFRP/Al compound, honeycomb). Complete demanding custom machining tasks on new lightweight construction materials with ease thanks to the KOMET RHOBEST® Drillmax 90.
          • KOMET RHOBEST® Drillmax 90 | PCD

          • Lightweight construction – focus on composite materials

            PCD high-performance drill with a 90° tip angle for machining composite materials (CFRP, GFRP, CFRP/Al compound, honeycomb). Complete demanding custom machining tasks on new lightweight construction materials with ease thanks to the KOMET RHOBEST® Drillmax 90.
          • Solid carbide spot drill

          • For countersinking, deburring and centring

            NC spot drills are self-centring and thereby perfectly suited to pre-machining bores with exact positioning. The coordinated tip angle means that this tool can also be used for countersinking and deburring.

            VERSION
            • Tip angle: 90° | 120° | 142°
            • Shank shape: HA/HE
        • Rough boring tools

        • The innovative KOMET TwinKom® rough boring range is characterised by its outstanding performance capability, flexibility and modularity. The additional wide selection of different holders, indexable inserts and coatings make it ideal for almost any application. Even the most difficult machining tasks can be solved with the corresponding cutter geometry.
            • TwinKom® G01

            • Axially and radially adjustable boring tool

              The KOMET TwinKom® G01 is the right tool for boring in the 24.0 to 401.0 mm diameter range. The axially adjustable tool cutting edge holder and the radially adjustable clamping holder ensure even cutting across the two cutting edges, as well as an absolute double edge.

              When combi-roughing and combi-finishing, division of the total cutting width is achieved by means of axial and radial offsetting of the cutting edge. Cutting forces are thereby better distributed, meaning that intermediate machining can often be dispensed with.

              BENEFITS TO YOU
              • Ensures good cylindricity, even when drilling holes that are long and/or have a large diameter
              • Radially adjustable clamping holders for an absolute double edge
              • Radially adjustable clamping holders divide the cut at greater cutting depths
              • Compact tool design
              • The spiral grooves have a chip-conveying effect in deep drilling operations
            • TwinKom® G04

            • Double cutter with ABS® connection

              The KOMET TwinKom® G04 lets you create big solutions with compact technology. The G04 double cutter makes light work of boring through-holes, blind holes – on angled or convex surfaces – and holes with cross bores, as well as combinations of the above. The tool diameter is manually adjusted on the tool presetting device simply by undoing the clamping plate and turning the adjustment screws. This moves the pair of cutting edge holders into the required position.

              BENEFITS TO YOU
              • Easy-to-adjust diameter using the clamping plate
              • No axial adjustment
              • Available with long and short basic bodies
              • Bore diameters of 30–204 mm
              • Selectable setting angle of 80° or 90°
            • PreciKom

            • Insert technology for roughing and finishing in one step

              The challenge which must be met by tools enabling roughing and finishing in a single process is to achieve the required roundness and concentricity, taking account of the high cutting performance and the associated forces. For this reason, such tools are normally fitted with guide pads; however, these can lead to problems during machining.

              The newly developed roughing/finishing tools are based on an innovation in indexable insert technology, which makes it possible not only to bore, but to finish as well using economical, multi-bladed indexable inserts. Thanks to an innovative cutting head geometry with support land, previously commonplace guide rails are a thing of the past.

              BENEFITS TO YOU
              • Two processes in one – roughing and finishing
              • Uses economical inserts with four edges
              • Interchangeability of the cutting heads reduces tool costs
              • Precise adjustment with μm accuracy, thanks to the newly developed fine adjustment system for indexable inserts
              • Maximum precision
            • TwinKom®

            • Lightweight twin cutter
              Optimally designed for your machining requirement


              A typical example of the ongoing further development of the KOMET®   cutting tool range can be seen in the improved concept of the   KOMET  TwinKom®   lightweight twin cutters – a concept which enables particularly cost-effective machining. The tools are extremely rigid, provide high transmissible torques and offer high cutting efficiency.  KOMET  TwinKom®   twin cutters can be used for a variety of operations – as a twin cutter for roughing, with a single cutting edge for finishing, as a follow-on cutting tool and, by means of an adaptor, as a stepped tool. The tools are modular in design and are suitable for diameters from 365 to 2000 mm. The adjustment range is ± 40 mm (or 80 mm) in relation to the diameter.

              BENEFITS TO YOU
              • High rigidity
              • High cutting efficiency through double-sided roughing
              • High transmissible torques
              • Exchangeable tool blocks for roughing and finishing
              • Can be used as a follow-on cutting tool and, by means of an adaptor, as a stepped tool
              • External machining can also be performed with the standard components
              • High level of flexibility thanks to modular design of system components
              • Internal coolant supply
              • Tool connection with standard mill adaptor according to DIN standard
              • Cost-effective cutting thanks to the use of stock-type standard tool blocks and indexable inserts
              • Wide selection of various indexable inserts, cutting tool materials and cutting geometries
              • Easy-to-replace indexable insert holders
              • Tool blocks can be exchanged without losing measurement settings
              • Dial gauge can be fitted using a magnetic holder
              • Optimised heat cycle, even when dry machining

            • KWZ countersinks

            • Spot facers for producing recesses with a level surface.
              Spot facers, also known as counterbore cutters, use a straight cutting edge to create a level surface at an angle of 180°. Suitable for producing counterbores in accordance with DIN 974 part 1 for cylinder head screws.
            • KWS countersinks

            • For producing conical counterbores with a tip angle of 90° or 60°

              60° countersinking tools are usually used to deburr sharp edges on holes and 90° countersinking tools to produce recesses for countersunk screws.
          • Fine boring tools

          • The technically sophisticated product series KOMET MicroKom® and KomTronic® stand out for their particular performance capability and flexibility. They therefore come up to the highest requirements in terms of precision, concentricity and replacement accuracy. The modularity, a wide range of the latest cutting materials and high-performance coatings complete the series for all requirements in fine boring machining.
              • KOMET MicroKom® hi.flex

              • Fine adjustment system for diameters from 3.0 to 365.0 mm

                The KOMET MicroKom® hi.flex system solution further extends the product range of KOMET MicroKom® microadjustable heads. The system is characterised by great flexibility, and with only one adjustable head, a variety of boring bars and intelligently designed adaptor solutions completely covers the diameter range from 6.0 to 365 mm.

                PERFORMANCE FEATURES
                • Fine spindles with ABS® and cylindrical shank
                • For the diameter range from 6.0 to 365 mm
                • Setting accuracy 0.01 mm on the graduation dial and 0.002 mm using a vernier
                • Large adjustment path of up to 5.0 mm radial

                BENEFITS TO YOU
                • Standard set with four boringbars for diameters from 6.0 to 25.0 mm, one serrated body, one bridge and two different-size holders for indexable inserts, combinable fir diameters up to 365 mm.
                • Internal coolant supply directly onto the cutting edge for all diameter ranges
                • Extendable with the proven boring steels or UniTurn® products
                • Variable overhang length
                • Easy to handle: Only one key required for clamping, adjustment and mounting of the bridge and insert holder
                • Adapter for vibration-optimised boring bars
              • KOMET MicroKom BluFlex® 2

              • Precision boring system

                NEW AND IMPROVED – THE SECOND GENERATION

                Besides its peerlessly innovative qualities and unparalleled precision, the second, completely redesigned version of our KOMET MicroKom BluFlex® system boasts a sophisticated, extremely high-contrast OLED display and is exceptionally easy to use.

                BENEFITS TO YOU
                • Display resolution precise to the nearest micrometre: 0.001 mm in diameter
                • The precision adjustment head can be radially adjusted and clamped using just one hex key
                • Sophisticated, high-contrast OLED display on the precision adjustment head itself
                • Display can be rotated 180°
                • Easy to operate on the touch display itself
                • Additional Bluetooth® low-energy interface that allows information to be displayed easily on a conventional smartphone (at least Android™ 4.3)
                • Higher speeds due to integral part balancing
                • Highly sensitive adjustment allows for a precise feed
                • Absolute position measuring system – the absolute and relative positions of the slide are displayed at every switch-on
                • Universal ABS® interface
                • Batteries are easy to replace
                • Fully compatible with the old system variants
              • KOMET MicroKom® M04

              • Micro-adjustable head with direct measuring system and digital display

                With the   KOMET   MicroKom®  M04 micro-adjustable head, slide adjustment is still recorded directly by means of an electronic measurement system. The measurement result is evaluated by a microprocessor and displayed on an LCD display with a resolution of 1 µm. This reduces errors in adjustment and read-off to a minimum.

                BENEFITS TO YOU
                • Large adjustment range from -0.4 to +4.6 mm on dia.
                • Easy to use with only 2 keys
                • Waterproof and dustproof (IP67 standard)
                • Direct measuring system on slide
                • Display resolution 0.001 mm in the diameter
                • Display in mm or inches
                • Can be switched between differential and absolute mode
                • Easy to read LCD display
                • Energy saving function, i.e. M04 automatically switches off after 30 seconds
                • Central coolant supply up to 50 bar
                • ABS® 32 spindle connection – 16 mm cylindrical shank
                • Can be adapted for any machine tool with standard tool adaptors
                • Maximum spindle speed: 12,500 min-1 (in central slide position)
                • Head diameter: 70 mm
              • KOMET® boring bar with cylindrical shank

              • For enlarging drilled holes, internal turning and precision boring work

                For producing high-quality drill holes. Good surface qualities and dimensional accuracy are guaranteed when KOMET® boring bars are used.

                BENEFITS TO YOU
                • Also suitable for precision drilling systems via adapters
                • Can also be used on lathes
                • Solid carbide boring bars and indexable insert boring bars available
                • Various cutting material qualities for universal use
              • KOMET® boring bar with ABS® connection

              • For enlarging drilled holes, internal turning and precision boring work

                For producing high-quality bores. Good surface qualities and dimensional accuracy are guaranteed when KOMET® boring bars are used. ABS® boring bars are available with a stationary cutting edge and as an adjustable boring bar a coarse setting (G10).

                BENEFITS TO YOU
                • Can be directly clamped in a precision drilling system via ABS®
                • Can also be used on lathes
                • Various cutting material qualities for universal use
                • The G10 adjustable boring bar allows for coarse adjustment with minimal dimensional displacement. Precision adjustments are made in the micrometer range using the fine adjustment head.
              • KOMET MicroKom® Boring bar M10

              • Ø 15.9–26 mm

                The M10 precision boring bar is one of a kind. This component allows you to master precision bore machining, even without a fine adjustment head. It is used on multispindle heads in custom machines, for example. The comprehensive KOMET® adapter range allows for universal connection to the machine.

                BENEFITS TO YOU
                • Slender design with a very small turning circle
                • Coarse setting with exchangeable clamping turning tool
                • Precision adjustment with eccentric sleeves and open-ended spanner (0.02 mm/graduation line, 0.3 mm/diameter)
                • Suitable for high speeds
                • No additional clamping required after the adjustment process
                • Internal coolant supply
                • Short process times thanks to strict performance parameters
                • Meets high demands on drilling quality in terms of finish, concentricity and cylindricity
                • For universal horizontal and vertical machining
                • High process reliability for expensive workpieces
                • Extensive range of indexable inserts with positive cutting geometries particularly well suited to long-chipping workpiece materials
              • KOMET UniTurn®

              • Copying and boring tool for precision machining

                The KOMET UniTurn® range of turning tools boast an extremely rigid union between the turning tool and the clamping holder. An eccentric clamping device in the holder minimises tool change times and ensures that the cutting edge is positioned accurately in the optimum setting. The insertion surface on the shank of the turning tool is foolproof to ensure that, when changing inserts, the new insert is fitted in the correct position every time. At a shank diameter of 4 mm, two coolant slots positioned axially in the holder provide optimal cooling of the cutting edge for both the left and right boring bars. In all turning tools with a shank size of 8 mm, coolant is fed through the clamping shank.

                BENEFITS TO YOU
                • Shorter tool changeover times
                • Secure union between the turning tool and clamping holder
                • Extensive product range with various turning tool lengths
                • Custom turning tools manufactured according to individual requirements
                • Can be clamped in fine adjustment heads using an intermediate adapter
              • KOMET MicroKom® Micro-adjustable head FZ/FF

              • Operating the adjustment spindle allows for fast and accurate adjustment of the turning tool. Adjusting the turning tool with the clamping screw tightened maximises the working precision.

                BENEFITS TO YOU
                • Precision turning insert suitable for parts installed at 90° and on an incline
                • Adjust the precision turning insert with the clamping screw tightened for unbeatable working precision
                • The smallest adjustment increment has a diameter of 0.002 mm by vernier
              • KOMET MicroKom® M03 Speed

              • Micro-adjustable head for high-precision fine adjustment with balancing

                APPLICATIONS
                • Fine adjustment in 0.002 mm steps without clamps from Ø 24.8 – 206 mm (from Ø 100 mm with replaceable bridge system)
                • HSC machining up to 40,000 mm-1
                • Better surface qualities with simultaneously higher cutting speeds for shorter machining times
                • Forward and reverse machining with different setting angles
                • 5 main bodies for diameters from 24.8 - 206 mm
                • 3 main bodies and 2 or 3 adaptable replaceable bridges for diameters from 38 - 206 mm
                • KOMET® bridge tools for diameters > 206 mm

                BENEFITS TO YOU
                • Unique: our micro-adjustable head with automatic balancing in the slide
                • The setting accuracy is per division 0.002 mm in diameter
                • Geometrically the same as previous M03 Speed design – and therefore compatible
                • Micro-adjustment without the need for clamping
              • TwinKom® G01

              • Double-cutter with ABS® -connection

                MAIN FEATURES

                This tool not only halves the production time for precision turning – and thereby costs – but also guarantees good cylindricity, even for drill holes which are long and/or have a large diameter. This is because dividing the feed halves the contact time between the cutting edge and the workpiece, which ensures the dimensional accuracy of the cutting edge more effectively than on tools with a single cutting edge.

                APPLICATIONS
                • The tool consists of a (length-) specific replaceable bridge of light construction and elements for fine boring
                • The adjustable double-cutter roughing tools are modular in design for the diameter range from Ø > 196 to 401 mm

                BENEFITS TO YOU
                • High rigidity due to the large-area facing system
                • High cutting performance
                • High transferrable torques
                • The accuracy of the tool system also enables the use of a fine turning insert
                • Economic cutting with modular system tool components
              • KomTronic® U-Axis systems

              • Mechatronics from KOMET

                The u-axis for conversion: KomTronic® u-axis-systems open up processing possibilities which were previously unthinkable on a machining centre: By reboring, reverse boring, chamfering and above all for production of NC-controlled contours, workpieces can be fully processed with high precision and reduced times.As a world premier precision tool manufacturer, we integrate electronic components into our products, and bring new technologies to series maturity. Complex internal and external contours with different diameters, in combination with individually designed front tools, can be produced in one single work process. KomTronic® u-axis-systems are automatically convertible tool systems and can be used in special machines and lathes, in machining centres, and also for the machining of components with asymmetrical rotation.The further development of the proven KomTronic® u-axis-systems has resulted in a modular system which offers the user more flexibility and application possibilities.

                SYSTEM DESCRIPTION
                • Compact flat turning head with single pusher, drive provided by servo-motor and threaded spindle
                • Accommodation of the complete adjustment mechanism and the complete electronics in the
                • conversion unit
                • Contact-free data and energy transmission to any KomTronic® drive systems or direct to integrated u-axis drives in machine spindles
                • Variable adjustment travel and resolution
                • Quasi-dynamic balance correction for complete dynamic balancing, irrespective of the stroke of the HPS system

                BENEFITS TO YOU
                • Lower investment costs
                • Use of standard instead of special machines
                • Reduction in number of tools
                • No need for clamping devices for finish machining on turning machines
            • Easy Special tools

            • DESIGN YOUR OWN TOOL!

              Easy Special makes it possible for you create your own combination of standard modules in the widest variety of dimensions. Select the basic type, define the effective length and choose the desired adapter for the tool. We check you specifications for technical feasibility and you receive a prompt reply.
                  • KOMET® Easy Special

                  • With KOMET® Easy Special, a process has been developed with which special tools can be delivered in an extremely short time. Within Europe, only three weeks are needed from the planning stage to the productive use on your machine. And that at the same price level as for standard tools. KOMET® Easy Special stands out for the parameter setting of different tool models and optimum production tolerances.

                    BENEFITS TO YOU
                    • High tech tools from planning to productive use
                    • Shortest delivery times – available within 3 weeks
                    • Parameters set for different tool models
                    • Optimum production tolerances
                    • Fixed prices at standard price level
              • Kometric insert pockets

                    • KOMET Kometric® - Flexibility in drilling machining

                    • With the Kometric® installation sets, KOMET® offers the possibility of uncomplicated, economical installation of indexable inserts and fine turning inserts in tools for the most flexible possible use in the smallest space. The use of special tools enables the combination of several machining tasks into one work step, for consistent quality at reduced manufacturing costs.

                      BENEFITS TO YOU
                      • Easy to fit
                      • Minimum space requirement
                      • Flexible in use
                      • Reduced manufacturing costs
                • PCD/NCD tools

                • Outstanding tool characteristics for maximum quality and long tool life.

                  Tools with Poly-Crystalline Diamond (PCD) cutting materials, thanks to their great hardness and high abrasion resistance, are particularly suitable for the machining of light weight structured materials such as aluminium, magnesium and fibre-reinforced plastics. PCD-tipped tools increase the process reliability, since fewer radius corrections are required for circular milling in comparison to solid carbide tools.

                  KOMET® is a technology and quality leader in the field of poly- and nano diamond coating. We manufacture high-grade nano-diamond-coated tools for applications in the automotive industry, aviation and aerospace industries, for mould making and the energy sector. The method used allows ultra-fine, top-quality and high-purity diamond layers to be applied even to large and complex-shaped surfaces.
                    • KOMET RHOBEST® Drillmax 90 | NCD

                    • Lightweight construction – focus on composite materials

                      NCD high-performance drill with a 90° tip angle for machining composite materials (CFRP, GFRP, CFRP/Al compound, honeycomb). Complete demanding custom machining tasks on new lightweight construction materials with ease thanks to the KOMET RHOBEST® Drillmax 90.
                    • KOMET RHOBEST® Drillmax 90 | PCD

                    • Lightweight construction – focus on composite materials

                      PCD high-performance drill with a 90° tip angle for machining composite materials (CFRP, GFRP, CFRP/Al compound, honeycomb). Complete demanding custom machining tasks on new lightweight construction materials with ease thanks to the KOMET RHOBEST® Drillmax 90.
                  • Countersinking and deburring

                      • KWZ countersinks

                      • Spot facers for producing recesses with a level surface.
                        Spot facers, also known as counterbore cutters, use a straight cutting edge to create a level surface at an angle of 180°. Suitable for producing counterbores in accordance with DIN 974 part 1 for cylinder head screws.
                      • KWS countersinks

                      • For producing conical counterbores with a tip angle of 90° or 60°

                        60° countersinking tools are usually used to deburr sharp edges on holes and 90° countersinking tools to produce recesses for countersunk screws.
                      • Countersinking and chamfering tools

                      • DSE
                        • 60° taper angle can be supplied on request
                        • Shank: cylindrical shank
                        • Diameter: Ø 1–4 mm

                        SE
                        • head and shank in HSS
                        • Shank: cylindrical shank
                        • Diameter: Ø 2–15 mm

                        SEA
                        • head and shank in HSS
                        • single cutting edge
                        • Shank: cylindrical shank
                        • Diameter: Ø 2–30 mm

                        SX
                        • head and shank in HSS
                        • Shank: cylindrical shank
                        • Diameter: Ø 2,5–35 mm

                        SID
                        • with pilot for through hole
                        • DIN ISO 273 fine
                        • Diameter: Ø 8–20 mm
                    • Reaming tools

                    • The hardest opponent of roughness

                      For the economic fine machining of bores, the comprehensive tool programme of standardised one-way heads, from Monomax® monoblock tools, PCD reamers and tailor-made multiblade stepped reamers and on to customer-specific special tools, guarantees accurate, economic and reliable machining.
                        • Modular reaming systems

                        • Reaming systems from KOMET DIHART® have a modular design and significantly reduce your tool costs. They also allow you to be more flexible in order to meet varying requirements with regard to the materials and diameters to be machined. Since tools can be changed quickly and with extreme precision, it is no longer necessary to perform a lengthy and expensive procedure to adjust the fit diameter, meaning that you can start working again straight away.
                            • KOMET DIHART® Freemax

                            • With EASY-TO-USE principle – simplified index exchange

                              Indexable insert technology is setting new standards in precision and functionality – the new KOMET DIHART® Freemax indexable insert reaming tool offers revolutionary ease of use. In previous tools, each insert was assigned a specific insert seat, but this positioning has now become redundant. Users can place the indexable inserts into the new KOMET DIHART® Freemax indexable insert reaming tool in any order – making errors virtually impossible and reducing the logistical effort required.

                              BENEFITS TO YOU
                              • Triple-edged indexable inserts that can be freely assigned
                              • Impossible to position indexable inserts incorrectly
                              • High level of stability thanks to the tangential fitting of the indexable inserts
                              • High-precision ground indexable inserts for maximum quality
                              • Can be fitted in KOMET DIHART DAH® compensating holders
                              • EASY-TO-USE principle: Handling is straightforward and the need for adjustments is minimal
                            • KOMET DIHART REAMAX® TS Duo

                            • The use of inserts is revolutionising reaming with multiple blade reamers and setting new levels in precision and function. Each insert has two effective cutting edges. Unlike boring tools, inserts for reaming tools are ground as a complete set directly on the basic element in their specific insert pocket. The positions of the individual cutting edges on an insert are precisely defined during manufacturing and application. Cutting edges ground in a single operation ensure the degree of precision required for high precision bore machining. Numerous cutting materials and coatings for machining an extremely wide variety of materials.
                            • KOMET DIHART REAMAX® TS

                            • Modular reaming system

                              With a uniform clamping system and a standardised separation point for all KOMET DIHART REAMAX® TS reaming heads, the completely new tool concept KOMET DIHART REAMAX® TS offers maximum flexibility and cost-effectiveness thanks to fast and high-precision tool changing.

                              KOMET DIHART REAMAX® TS guarantees a maximum of system modularity thanks to a versatile and clearly structured range of reaming heads which can handle all commonly encountered diameter ranges and machining requirements. Tool costs and logistical expenditure are thereby reduced to a minimum.

                              Tool changing is child's play. The unique modular principle minimises the handling requirement, thereby increasing machine operating times.

                              APPLICATIONS
                              • All current materials
                              • Through holes and blind bores
                              • Small bore tolerances
                              • Up to 5xD
                              • High speed – up to 500 m/min
                              • Feed – up to 2.4 mm/rev

                              BENEFITS TO YOU
                              • Fast, high-precision tool change
                              • Absolute minimum setting time
                              • Maximum flexibility
                              • Simple and cost-effective tool logistics
                              • High precision adjustment
                              • Application-specific cutting edge geometry
                            • KOMET DIHART REAMAX®

                            • More performance. More flexibility.

                              The modular reaming tool consists of a tool holder with cylindrical shaft and the KOMET   DIHART   Reamax® -replaceable insert. A high precision short taper ensures the connection between the replaceable insert and the collet. Precise repeatability of the diameters and an immediate continuation of machining with a new insert are guaranteed. The high-speed reaming tools KOMET   DIHART   Reamax® provide maximum cutting capacity through multiple cutting edges and offers all the advantages of replaceable cutting inserts in one system.
                               
                              • Maximum efficiency and complete process reliability
                              • Low vibrations during maximum cutting speed
                              • No re-setting when blades are replaced
                              • Maximum flexibility for combining cutting materials and coatings along with diameters and geometry of the replaceable inserts are available and can be chosen for each specific application
                              • Made to measure, available within the shortest time
                              • Precise repeatability
                              • Maximum replacement accuracy
                              • Designed especially for inner coolant supply and minimal lubrication
                            • KOMET DIHART® rapid set head

                            • Fast changing due to modular design

                              The rapid set head from KOMET DIHART® ensure fast and reliable replacement of the cutter. The rapid set head tipped with carbide and DST can be fitted to all KOMET DIHART® rapid set head holders. The longer service life reduces the tool changing frequency enormously.

                              APPLICATIONS

                              Diameters from 9.6 to 60.0 mm

                              BENEFITS TO YOU
                              • Easy and fast changing of the reaming heads
                              • Easy to handle with short changing times
                              • Left-hand cutters for maximum productivity
                              • High dimensional stability
                              • Highly cost-effective
                              • Superior hole quality
                              • High process capability
                              • With and without internal coolant supply
                              • Solid carbide or Cermet
                              • Adaptors: Steep-angle taper (SK), ABS®, HSK, cylindrical shank or KOMET DIHART® compensating holder
                              • Different coatings
                            • KOMET DIHART® Cutting ring

                            • Dia. 60.600 to 110.599 mm

                              The cutting ring system is one of the modular tool ranges from KOMET®. The ring has support zones for non-deformational accommodation of the cutting forces. Expansion zones allow for elastic expansion of the ring in order to compensating for wear on the cutting edges.

                              Through repeated regrinding, the service life of the ring can be increased many times over. Cutting edge wear is compensated – all functional surfaces are fully reground. Reground tools have the same functionality as new ones.

                              BENEFITS TO YOU
                              • For large hole diameters
                              • Multiple cutting edges
                              • Modular
                              • Compensation for wear through simple readjustment
                              • A variety of cutting materials and coatings
                              • Can be reground and retipped for maximum cost efficiency
                            • KOMET DIHART® Duomax

                            • We have put our entire wealth of experience into the generation of KOMET   DIHART® cutting ring, called Duomax. The KOMET   DIHART® cutting ring for reaming basic and through holes is established and often copied due to its cost-effectiveness. This is one of the modular multi-blade tooling systems that features the easily replaceable KOMET   DIHART® cutting ring on the holder. The user gets a finish-ground tool which does not require any time-consuming setting and adjustment work to the individual cutters.

                              BENEFITS TO YOU
                              • Can be retipped for maximum cost efficiency
                              • For large hole diameters
                              • Modular multiple cutting edge tooling system
                              • Compensation for wear through simple readjustment
                              • A variety of cutting materials and coatings
                              • Extremely high flexibility

                              VERSION
                              • Diameters from 60.600 to 110.599 mm
                              • Hole tolerances of ≥ IT5
                              • Applications in casting, solutions for steel, stainless steels, aluminium and other materials follow
                          • Reaming with indexable inserts

                          • KOMET DIHART® indexable inserts technology is revolutionising reaming and setting new standards in precision and functionality. This new reaming technology largely dispenses with the laborious tool preparation that was previously required for reaming tools with brazed cutting edges at the manufacturer.
                              • KOMET DIHART® reaming with insert technology

                              • The use of indexable inserts is revolutionising reaming with reamers that have multiple cutting edges and setting new standards in precision and functionality. Each indexable insert has two usable cutting edges. Unlike those for boring tools, indexable inserts for reaming tools are ground as complete sets directly on the basic element in their specific insert seat. The positions of the individual cutting edges on an indexable insert are precisely defined during manufacturing and in application. The cutting edges are ground in a single operation to ensure the degree of precision required for high-precision bore machining. Using numerous different cutting materials and coatings makes it possible to machine an extremely wide variety of materials with perfect results.

                                BENEFITS TO YOU
                                • Ground to size for maximum precision
                                • Cost-effective tool logistics
                                • Minimal preparation time
                                • Maximum flexibility
                                • Concept can be used for an extremely wide variety of KOMET DIHART® tools
                                • Low-cost tolerance and geometry changes
                                • Can be adjusted to suit extremely small hole tolerances
                              • KOMET DIHART® MicroSet System

                              • Reaming with adjustable inserts

                                The new reamers from KOMET® which boast individually adjustable inserts are an alternative to the ready-to-use ground tool variants. These reamers also feature multiple blades and offer maximum flexibility, reduce logistics with regard to retipping and enable cost savings thanks to the favourably priced inserts which are available from stock. The single-blade inserts are screwed in place and setto a diameter and tapering using a newly developed fine adjustment system for indexable inserts with μm accuracy. This makes hole tolerances of M IT5 easily achievable. The reference dimension is provided by two measuring blocks. Only 14 inserts for the diameter range of 40 to 140 mm. Maximum flexibility in terms of fields of application, availability and variety of cutting materials and coatings are features of this tool, because certain components, tolerances, volumes, etc., often determine which combinations are used.

                                APPLICATIONS
                                • Diameter range of 40–140 mm
                                • Hole tolerances of ≥ IT5
                                • Applications in casting, solutions for steel, stainless steels, aluminium and other materials follow
                                • The tool concept can be used in special and stepped tools

                                BENEFITS TO YOU
                                • Maximum flexibility
                                • Reduces logistics with regard to retipping
                                • Cutting inserts available ex stock
                                • Individually adjustable cutting inserts
                                • Easy to handle when adjusting and replacing the cutting inserts
                              • Reaming with indexable insert technology

                              • The use of indexable inserts is revolutionising reaming with reamers that have multiple cutting edges and setting new standards in precision and functionality. Each indexable insert has two usable cutting edges. Unlike those for boring tools, indexable inserts for reaming tools are ground as complete sets directly on the basic element in their specific insert seat. The positions of the individual cutting edges on an indexable insert are precisely defined during manufacturing and in application. The cutting edges are ground in a single operation to ensure the degree of precision required for high-precision bore machining. Using numerous different cutting materials and coatings makes it possible to machine an extremely wide variety of materials with perfect results.

                                BENEFITS TO YOU
                                • Ground to size for maximum precision
                                • Cost-effective tool logistics
                                • Minimal preparation time
                                • Maximum flexibility
                                • Concept can be used for an extremely wide variety of KOMET DIHART® tools
                                • Low-cost tolerance and geometry changes
                                • Can be adjusted to suit extremely small hole tolerances
                            • Reamers

                            • The comprehensive reamer range includes monoblock tools and reamers of carbide or with PCD coating for the most common bore diameters. The reamer range is thoroughly standardised, and therefore guarantees the shortest delivery times.
                                • KOMET DIHART® hi.max

                                • With the completely redeveloped KOMET DIHART® hi.max monoblock tool, we have succeeded in producing the perfect upgrade to our proven KOMET DIHART® reaming tools, which is characterised by exceptional robustness.

                                  The KOMET DIHART® hi.max boasts a high number of cutting edges, making it suitable as a universal tool for high feed rates and cutting speeds for many different materials.

                                  BENEFITS TO YOU
                                  • Many teeth for higher feed rates and cutting speeds
                                  • Diameter is easy to measure thanks to the cutting edges arranged opposite one another in pairs
                                  • Can be tipped with carbide and cermet for machining all material groups in accordance with the ISO standard
                                  • EASY-TO-USE principle: Handling is straightforward and the need for adjustments is minimal
                                  • Proven custom-ground KOMET DIHART® precision
                                  • Outstanding robustness and process capability thanks to the monoblock construction
                                  • Good value for money and can be used universally
                                  • Comes in 3×D and 5×D versions
                                • KOMET DIHART Monomax®

                                • Single-part reamers

                                  Single-part tools, called monoblock tools, are available in an enormous variety of types and variants. The KOMET DIHART Monomax® monoblock tool range is consistently standardised. This means that all the variants can be produced and delivered in a very short space of time. KOMET DIHART Monomax® comes in fixed or adjustable versions.

                                  APPLICATIONS
                                  • Diameters from 5.6 to 25.89 mm
                                  • In all materials and bore types: Solid carbide or Cermet, different coatings
                                  • Blind or through holes: Lateral or central internal coolant supply, straight and left-hand fluted

                                  BENEFITS TO YOU (ADJUSTABLE)
                                  • Maximum tool life thanks to wear compensation
                                  • Enormous type and variant variety
                                  • Modular blank concept
                                  • Highly accurate tolerances
                                  • Short delivery time
                                  • High cost-effectiveness
                                  • Maximum process capability
                                  • Defined chip flow

                                  BENEFITS FOR YOU (FIXED)
                                  • Maximum stability
                                  • High-precision ground to size
                                  • Coolant supply directly to the cutting edge
                                  • High level of process reliability
                                • KOMET DIHART® Fullmax

                                • High performance for universal use

                                  KOMET DIHART® is expanding its solid carbide reaming range with a completely revised universal reamer, available ex stock in the main dimensions, both in H7 tolerance and 1/100 dimensions.

                                  The combination of knowledge and experience gained with the previous product line has enabled us to systematically develop the first-cut geometry and achieve incredibly high cutting performance in various different materials – even those hardened up to HRC62. At the same time, the modified cutting edge pitch reduces chatter marks and improves chip formation. In addition to optimal cutting edge cooling, the targeted coolant also aids the smooth evacuation of chips that are formed. A high-performance coating completes the new design and can be used for various different materials, thus also contributing to longer tool life, for example as a result of significantly improved wear resistance.

                                  APPLICATIONS

                                  Diameter from 3 to 20 mm

                                  BENEFITS TO YOU
                                  • Top performance for many different materials
                                  • New high-performance coating for universal use
                                  • Optimised geometry for top cutting performance
                                  • Minimal costs per hole as a result of high cutting data and tool life
                                  • Available ex stock with dimensions H7 and 1/100 mm
                              • PCD/NCD tools

                              • Cutting edges on reaming tools which are coated with polycrystalline diamond (PCD) or nanocrystalline diamond (NCD) are impressive owing to their high level of wear resistance. In this context, special mention must be made of the wear resistance against build-up on the cutting edge and therefore the outstanding potential applications involving hypereutectic aluminium and fibre-reinforced plastics. In conjunction with the very smooth surfaces of the cutting bodies, the extraordinarily sharp cutting edges ensure that tool life is extremely long and that cutting values are higher than those of carbide tools.
                                    • PCD reamers

                                    • For aluminium and non-ferrous metal

                                      Having standardised the PCD reamer range, KOMET DIHART® is able to supply users with high-performance tools in a very short space of time. All brazed blanks are kept in stock and are finish-ground to the hole dimensions, tolerances and first-cut geometries defined by the user in their order.

                                      ADVANTAGES
                                      • Maximum stability through solid carbide basic body
                                      • Long service life ensures maximum cost efficiency
                                      • Lateral and central internal coolant supply
                                      • Extremely high feed speed thanks to the multiple cutting edge design of reamers
                                      • Suitable for machining dowel holes and positioning holes
                                      • State-of-the-art cutting edge geometry
                                      • Optimised for the finishing of pre-cast holes

                                      VERSIONS
                                      • Two cutting edges for maximum cutting depth
                                      • Four cutting edges optimum shape accuracy and maximum feed speed
                                      • Diameter range 40 to 20 mm
                                • Compensating holders

                                • KOMET DIHART® DAH® compensating holders are static compensating systems, floating holder DPS are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply. Using the patented KOMET DIHART® DAH® the concentricity of reaming tools and all rotating
                                  machining tools can be adjusted quickly, effortlessly and with utmost precision on the machine. Precision bore machining can therefore be executed with extremely high cutting speeds and feed values.

                                  The bore quality achieved, such as circularity, cylindricity and surface finishing, leaves nothing to be desired. The use of the KOMET DIHART® DAH® enables you to machine precision bores up to tolerance class IT 4.
                                    • KOMET DIHART DAH® compensating holders

                                    • KOMET DIHART DAH® compensating holders are static compensating systems, while DPS floating holders are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply. Using the patented KOMET DIHART DAH® makes it possible to adjust the concentricity of reaming tools and all rotating machining tools quickly, effortlessly and with the utmost precision on the machine. Precision bore machining can therefore be executed with extremely high cutting speeds and feed values.

                                      The quality of the bore obtained, in terms of its circularity, cylindricity and surface finish, leaves nothing to be desired. Using KOMET DIHART DAH® enables you to machine precision bores up to tolerance class IT 4.

                                      BENEFITS TO YOU
                                      • Compensation systems for μ-precise concentricity
                                      • Easy correction of concentricity and axis errors
                                      • Optimised for extremely high speeds
                                      • Designed for an internal coolant supply
                                      • Tools rotating concentrically guarantee long tool life
                                    • KOMET DIHART DAH® 50 HS compensating holders

                                    • KOMET DIHART DAH® 50 HS compensating holders ensure that the tool runs concentrically. They allow for precision adjustment of the tool to the nearest μm on the cutting edge, thus eliminating spindle errors on the machine. Having the highest concentricity quality makes it possible to reliably produce the tightest tolerances. The smooth running of the tools also substantially increases the tool life. The drilling quality is considerably improved, as are the surface finish, circularity, cylindricity and, most importantly of all, the dimensional accuracy.

                                      This significantly increases the process capability of reamers that have multiple cutting edges.

                                      BENEFITS TO YOU
                                      • Proven hydro-expansion clamping
                                      • Maximum concentricity and repetition accuracy of < 1 µm ensures even cutting edge engagement
                                      • Couldn't be easier to adjust concentricity
                                      • Compact design
                                      • Optimum vibration damping for excellent surface quality
                                      • Flexible clamping range with reduction sleeves
                                      • Speeds up to 25.000 rpm
                                      • Suitable for minimum quantity lubrication (MMS)
                                    • KOMET DIHART® Floating holder DPS

                                    • BENEFITS TO YOU
                                      • Available with VDI adapter in accordance with DIN 69880 or with cylindrical shank in accordance with DIN 1835
                                      • For stationary tools
                                      • With internal coolant supply
                                      • Angle compensation of 30° (not adjustable)
                                      • Radial play of 0.08 mm (not adjustable)
                                    • Adaptor for KOMET DIHART DAH® compensating holders

                                    • BENEFITS TO YOU
                                      • With internal coolant supply
                                      • Length adjustment from the outside
                                      • Optionally with intermediate bushing
                                  • Threading tools

                                  • When demands are high

                                    Threading gives us a chance to show off our creative side. Our aspirations form the basis of pioneering developments, such as bore thread milling cutters, which combine continuous drilling, counterboring and thread milling in a single tool. These are just two of the numerous innovations that we have provided to rise to the challenges our customers have issued us and make their manufacturing processes significantly more dynamic. For only those who know what lies ahead can step up their demands on threading.
                                      • Thread milling cutters

                                      • In thread milling, the thread is produced by doing a helical interpolation. The cutting process enables the production of threads from a nominal diameter of 1 mm (single profile), with multi-profile from M2. Some tools are also equipped with countersinkers and/or face cutters.
                                          • KOMET JEL® MKG with deburring edge

                                          • Thread milling tool with deburring edge

                                            During the thread-milling operation itself, the  KOMET  JEL®  MKG  thread milling cutter with deburring cutting edge removes the otherwise uncompleted part at the start of the thread – without taking any extra time. This is particularly appreciated during work on hydraulic systems when, for reasons of maintenance, parts have to be fitted and removed relatively frequently. This uncompleted part is thereby prevented from becoming detached, entering the system and causing damage.

                                            BENEFITS TO YOU
                                            • The deburring cutting edge removes the incomplete section at the beginning of the thread in the same operation
                                            • The range offers a standard tool for all common threaded lengths with thread pitches of 1.0 mm and 1.5 mm
                                            • Available with a parallel shank that complies with DIN 6535 HA or a clamping surface that complies with DIN 6535 HE; bright-finished or with a TiCN coating.
                                          • KOMET JEL® MKG Thread milling cutter

                                          • Thread milling from Ø 4 upwards

                                            This spiral fluted solid carbide tool with corrected profile is a pure thread milling tool without chamfering capability.

                                            APPLICATIONS
                                            • Diameter range from 4.0 to 14.0 mm
                                            • Pitch range: All threads available with M1.0 and M1.5 pitches
                                            • Threaded lengths: 6.5 mm-20.5 mm and 9.7 mm-20.2 mm, up to 2xD
                                            • Dimensions: From M6 for M1.0 and from M10 for M1.5
                                            • ISO metric thread as per DIN 13, ISO metric fine thread as per DIN 13, UNC thread as per ANSI B1.1, UNF thread as per ANSI B1.1, Whitworth pipe thread as per DIN EN ISO 228 and DIN EN 10226 (formerly DIN 2999)

                                            BENEFITS TO YOU

                                            This offers the following main advantages in comparison to conventional thread cutting and roll form tapping processes:
                                            • One tool for different tolerances
                                            • For blind and through holes
                                            • Machining of different materials with one tool
                                            • Exact, repeatable thread depth
                                            • No chip root remains in the thread
                                            • High Speed Cutting (HSC) possible
                                            • Thread milling possible to the bottom of the bore hole
                                          • KOMET JEL® Thread milling cutter MGF

                                          • Countersinking and thread milling from M2

                                            With the JEL® thread milling cutter MGF, only one tool is required to machine the 90° chamfer and the thread. These spiral fluted tools stand out for their very smooth running and low lateral forces.

                                            APPLICATIONS
                                            • Diameter range from 2.0 to 20.0 mm
                                            • For thread lengths 1.5xD, 2xD and 2.5xD
                                            • PCD tipped for Diameter range from 8.0 to 12.0 mm
                                            • PCD tipped for thread length 2xD
                                            • ISO metric thread as per DIN 13, ISO metric fine thread as per DIN 13, UNC thread as per ANSI B1.1, UNF thread as per ANSI B1.1, Whitworth pipe thread as per DIN EN ISO 228 and DIN EN 10226 (formerly DIN 2999)

                                            BENEFITS TO YOU
                                            • One tool for different tolerances
                                            • One and the same tool for different diameters > nominal-Ø with the same pitch
                                            • For blind and through drill holes
                                            • Machining of different materials with one tool
                                            • Exact and repeatable chamfer and thread depth
                                            • No chips remain in the thread
                                            • Stepp drill can be replaced by a standard twist drill
                                            • High Speed Cutting (HSC) possible
                                          • KOMET JEL® MGF XH Micro Thread milling cutter

                                          • Thread milling into hardened steels 45-60 HRC
                                            With the JEL® MGF XH Micro, threads can be made into already hardened components. This avoids complex remachining due to hardening distortion. With TiAlN coating and without internal cooling to increase stability, thread milling is possible up to 1.5xD.

                                            APPLICATIONS
                                            • Hardened steels between 45 and 60 HRC
                                            • Threads can be made directly into already hardened components, such as aviation components, implants...
                                            • Complex re-machining due to hardening distortion can be avoided
                                            • Anti-clockwise cutting from M1 to M2.5
                                            • ISO metric thread as per DIN 13

                                            BENEFITS TO YOU
                                            • Thread milling directly into hardened material
                                            • Reduction in tool costs: One tool for two processes; 90° countersinking and thread milling with a single tool
                                            • Multiple uses – thread milling and 90° countersinking, e.g. M1.1 and M1.2 are made with an M1 thread milling cutter
                                          • KOMET JEL® MGF HPC Thread milling cutters

                                          • High Performance Cutting

                                            Threads in steel are milled for reasons relating to repeat accuracy and quality requirements. However, this procedure requires more time than conventional procedures such as tapping and forming, especially for small diameters of up to M16.The process is determined by the cutting speed and feed rate. To achieve significantly faster machining times despite these parameters, the number of cutting edges must be increased. We have achieved this with the MGF HPC.

                                            BENEFITS TO YOU

                                            Advantages over tapping
                                             
                                            • Machining time in steel the same or faster
                                            • Threading possible right to the base
                                            • Greater process reliability, particularly for expensive workpieces
                                            • Same tool can be used for different materials
                                            • Very short and wedged chips
                                          • KOMET JEL® Thread milling cutter UMGF

                                          • Chamfer and thread milling for different thread lengths with one tool

                                            As a spiral fluted solid carbide tool with corrected profile, and with face- and shank-side chamfer, this universal thread milling cutter can be used for different thread lengths.

                                            APPLICATIONS
                                            • Diameter range from 4.0 to 16.0 mm
                                            • For thread lengths 2×D and 2.5×D

                                            BENEFITS TO YOU
                                            • One tool for different tolerances
                                            • One and the same tool for different diameters > nominal-Ø with the same pitch
                                            • For blind and through holes
                                            • Machining of different materials with one tool
                                            • Exact, repeatable chamfer and thread depth
                                            • No chip root remains in the thread
                                            • A stepped drill can be replaced by a standard twist drill
                                          • KOMET JEL® TOMILL CUT

                                          • Modular thread milling cutter for long threads from 20.0 mm diameter

                                            Five holders with seven thread milling heads, three chamfering heads and, on request, grooving heads in various forms.

                                            BENEFITS TO YOU
                                            • One and the same tool for different tolerances
                                            • One and the same tool for different diameters > nominal X with same pitch
                                            • One and the same tool for blind and through holes
                                            • One and the same tool for different materials
                                            • Exact and repeatable thread depth
                                            • No chip root remaining in the thread
                                            • High speed cutting (HSC) possible
                                          • KOMET JEL® TOMILL GWF

                                          • Producing threads with the highest precision

                                            The   KOMET   JEL®   TOMILL  GWF  is suitable for producing large thread diameters according to the 2/3 concept. Our tools have a helix angle of approximately 15° to the right, which provides for extremely quiet working conditions. The cubic capacity complies with the   JEL® standard, and the shank is manufactured to DIN 6535.

                                            BENEFITS TO YOU
                                             
                                            • One tool for different tolerances
                                            • One and the same tool for different diameters > nominal X with same pitch
                                            • For blind and through holes
                                            • A wide variety of different materials can be machined using a single tool
                                            • Exact and repeatable thread depth
                                            • No chip root remaining in the thread
                                            • Thread milling down to the hole-bottom face possible
                                          • KOMET JEL® XAM

                                          • Thread milling cutter with carbide milling insert

                                            Available with solid carbide or TiN coating
                                            Suitable for workpiece materials thanks to its TiN coating
                                            Parallel shank connection as per DIN 6535 HE/HB
                                            ISO metric thread as per DIN 13, UNC thread as per ANSI B1.1, UNF thread as per ANSI B1.1, Whitworth pipe thread as per DIN EN ISO 228, NPT thread as per ANSI B2.1, NPTF thread as per ANSI B2.1
                                        • Drill thread milling cutter

                                        • Drilling, countersinking and thread milling in one operation

                                          These patented drill thread milling cutters produce a complete thread, including core hole and chamfer, in only one pass. This requires a CNC machine or a machining centre with helical interpolation.
                                            • KOMET JEL® BGF

                                            • Drill thread milling cutters for shorter main machining times

                                              Revolutionary thread manufacture in perfect form, made possible by CNC technology. With a combination bore thread milling tool, the bore, countersink and internal thread is produced in one pass! As standard we offer two versions: our  KOMET  JEL®  BGF drill thread milling tool with countersink on the shank side for defined thread lengths of 1.5×D | 2×D | 2.5×D and 3×D. For different thread lengths our  KOMET  JEL®  UBGF universal drill thread milling tool with countersink on the shank and face side should be used. The fine grain carbide grades used and also the coatings guarantee a long tool life.

                                              BENEFITS TO YOU
                                              • More than 50 % less machining time because of high cutting speeds and feed rate
                                              • Saving in tool change time and tool change
                                              • Excellent surface finish due to variation in cutting parameters
                                              • No different tools required for blind bores and through holes
                                              • Precise thread depth
                                              • Exact and repeatable thread depth
                                              • No chip residue left at the bottom of the bore
                                              • High speed cutting (HSC) possible
                                            • KOMET JEL® Drill thread milling cutter UBGF

                                            • For various threaded lengths up to 2×D

                                              It is equipped with a face-side chamfer in addition to a shank-side chamfer. This produces circular 90° chamferfor threads shorter than 2×D.

                                              APPLICATION
                                              • Diameter range from 6.0 to 14.0 mm
                                              • ISO metric thread as per DIN 13, ISO metric fine thread as per DIN 13, UNC thread as per ANSI B1.1, UNF thread as per ANSI B1.1, Whitworth pipe thread as per DIN EN ISO 228 and DIN EN 10226 (formerly DIN 2999)
                                            • KOMET JEL® Direct circular drill thread milling cutter DBGF

                                            • Core hole and thread in one pass

                                              The direct circular drill thread milling cutter DBGF is characterised by a higher core cross-section, three to four slim, geometrically optimised cutting flutes, special bore milling cutters and a central internal coolant supply for cooling and chip removal.

                                              APPLICATION
                                              • Diameter range from 6.0 to 12.0 mm
                                              • Thread depth 2×D and 3×D
                                              • For steel materials up to thread depths 2×D
                                          • Cutting Tap

                                          • HSS-E taps can be universally used for almost all materials. Solid carbide taps in finest grain quality are available for maximum tool life. These tools are ideally suitable for the machining of aluminium alloys with a high silicon content, brittle materials such as grey cast iron or short chipping brass as well as heavy-duty materials.
                                              • KOMET JEL® SIREX HML

                                              • HSS-E Taps with carbide strips

                                                Taps with carbide strips combine the benefits of a flexible HSS shank and hard cutting edge. As a result, slight alignment faults can be compensated for and at the same time, long tool life achieved. The KOMET JEL® SIREX HML tap has been specially developed for machining spheroidal graphite cast iron (GJS), and joins the existing KOMET JEL® GG HML tap, designed for machining vermicular graphite iron (GJV) and grey cast iron (GJL), in the HML range.

                                                When used by our customers, it has proven exceptionally successful on machining centres and transfer lines: The KOMET JEL® SIREX HML achieves up to eight times the tool life of conventional HSS taps in spheroidal graphite cast iron (GJS), and is the perfect tool for reliable, efficient machining.

                                                BENEFITS TO YOU
                                                • Compensation of slight alignment faults
                                                • Long tool life
                                                • Fewer machine downtimes
                                              • KOMET JEL® GG HML

                                              • Taps with carbide strips

                                                Taps with carbide strips combine the benefits of a flexible HSS shank and hard cutting edge. As a result, slight alignment faults can be compensated for and at the same time, long tool life achieved. This tap is the specialist for machining vermicular cast iron (CGI) and grey cast iron. When used by our customers, it has so far proven itself on machining centres and transfer lines with flying colours: With a tool life of up to 75,000 threads in vermicular cast iron (GJV), this tap is the ideal tool for reliable and efficient machining.

                                                APPLICATIONS

                                                ISO metric thread as per DIN 13

                                                BENEFITS TO YOU
                                                • Compensation of slight alignment faults
                                                • Long tool life
                                                • Fewer machine downtimes
                                              • KOMET JEL® DOREX

                                              • HSS-E and solid carbide machine taps

                                                DOREX taps are used for machining through-hole threads. The spiral point guides the chips forwards, and they are discharged at the hole exit.

                                                BENEFITS TO YOU
                                                • Can be used in virtually any material
                                                • Optimal chip evacuation
                                                • Solid carbide version with coolant outlets at the sides for large production batches, e.g. in aluminium
                                              • KOMET JEL® TAREX

                                              • HSS-E machine taps

                                                TAREX taps are designed specially for producing blind-hole threads. The tightly coiled flutes ensure that the chips are evacuated from the hole towards the rear. For thread depths of up to 2.5×D.

                                                Applications

                                                ISO metric thread as per DIN 13

                                                BENEFITS TO YOU
                                                • The all-rounder for virtually any material
                                                • Tools available with a choice of surface treatments
                                                • A choice of no coolant supply or central coolant supply
                                              • KOMET JEL® SIREX SR

                                              • Solid carbide machine taps

                                                SIREX SR taps are ideal for machining blind-hole threads on transfer lines and CNC machining centres. The loosely coiled flutes, coupled with the central coolant hole, ensure that the chips are effectively evacuated when cutting threads.

                                                APPLICATIONS

                                                ISO metric thread as per DIN 13, ISO metric fine thread as per DIN 13

                                                BENEFITS TO YOU
                                                • Outstanding tool life in cast aluminium alloys
                                                • Internal coolant supply
                                                • Cutting edge front shapes C and E kept in stock
                                              • KOMET JEL® GG

                                              • HSS-E and solid carbide machine taps

                                                Many components in the automotive industry, such as engines, are still manufactured in large quantities from grey cast iron. The GG solid carbide tap can come in very useful for these kinds of applications.

                                                APPLICATIONS

                                                ISO metric thread as per DIN 13

                                                BENEFITS TO YOU
                                                • Consistently long tool life on transfer lines and CNC machines
                                                • Internal coolant supply
                                                • Can be supplied within short lead times, even for short cutting edge fronts
                                            • Roll form taps

                                            • In contrast to thread cutting, no chips are created when producing threads with roll form taps. The thread production is carried out by reforming. In addition to HSS-E tools, solid carbide roll form taps are also available, together with roll form taps with solid carbide strips, exclusively from JEL®. The combination of elastic tool body and hard carbide edges produces the best performance.
                                                • KOMET JEL® MOREX Roll form taps

                                                • n contrast to thread cutting, no chips are produced when threads are made using thread formers. Materials with a breaking elongation >5% and a tensile strength <1000 N/mm² are suitable for when forming threads. Formed threads have a smoother surface and greater tensile strength under dynamic stress than cut threads. Solid carbide thread formers have a tool life that is up to 20 times longer than those made of HSS-E.

                                                  APPLICATION

                                                  ISO metric thread as per DIN 13, ISO metric fine thread as per DIN 13
                                                • KOMET JEL® MOREX HML HSS-E thread former with solid carbide strips

                                                • KOMET JEL® thread formers with brazed carbide strips (MOREX HML) have long been established on the market. The combination of flexible shank and hard forming edge provides outstanding tool life. KOMET JEL® has used the design of the successful MOREX HML thread former as the basis for the MOREX R. With this tooling concept, which is available in thread sizes M10 and above, worn tools can be reconditioned by replacing the self-supporting carbide strips.

                                                  BENEFITS TO YOU
                                                  • Outstanding tool life possible in all formable materials
                                                  • The strips on MOREX R thread formers can be replaced multiple times, significantly reducing tooling costs
                                                  • Small misalignment will be compensated; big advantage when used on transfer lines
                                                • KOMET JEL® MOREX S Roll form tap

                                                • With the new KOMET JEL® MOREX S solid carbide thread former, the KOMET GROUP is expanding the fields of application for solid carbide thread formers. Above all, these tools are especially suitable for steel materials with small dimensions.

                                                  BENEFITS TO YOU
                                                  • Enhanced fields of application – especially in small dimensions, where it was not previously possible to use solid carbide thread formers
                                                  • Excellent performance and extremely long tool life for all easy-to-shape materials thanks to a combination of design and optimised geometry
                                                  • Short cycle times thanks to the high cutting speed
                                              • PCD Tools

                                              • Tools with Poly-Crystalline Diamond (PCD) cutting materials, thanks to their great hardness and high abrasion resistance, are particularly suitable for the machining of light weight structured materials such as aluminium, magnesium and fibre-reinforced plastics. PCD-tipped tools increase the process reliability, since fewer radius corrections are required for circular milling in comparison to solid carbide tools, right to the end of the service life.
                                                    • KOMET JEL® TOMILL GWF HPC PCD

                                                    • Producing threads with the highest precision

                                                      The KOMET­® polycrystalline diamond JEL® TOMILL GWF HPC is suitable for producing large thread diameters inline with the 2/3 concept. Our tools have a helix angle of approximately 15° to theright, which allows for extremely quiet working.

                                                      BENEFITS TO YOU
                                                      • Standard range kept in stock
                                                      • Significantly faster than conventional thread milling cutters due to the additional cutting edges
                                                      • One and the same tool for different tolerances
                                                      • One and the same tool for different diameters nominal X with same pitch
                                                      • One and the same tool for blind and through holes
                                                      • Exact and repeatable thread depth
                                                      • No chip root remaining in the thread
                                                      • High speed cutting (HSC) possible
                                                • Modular hybrid tools

                                                • KOMET JEL® VABOS, the variable boring and countersinking system, is a modular tool system which is particularly notable for its extremely high flexibility.
                                                      • KOMET JEL® VABOS Easy

                                                      • The variable the boring, countersinking and thread milling system is a tool system developed by JEL® which is used in series production.

                                                        When manufacturing bores and threads on CNC machines significant time savings and improvements in quality can be achieved.

                                                        BENEFITS TO YOU
                                                        • Combination of several operations in one tool
                                                        • Fewer tool changes
                                                        • Reduction of machining time
                                                        • Basic holder with HSK-A63 connection as standard stock article
                                                        • Four different head types for indexable inserts or PCD-brazed available at a fixed price
                                                        • Short delivery time
                                                  • Tapping chuck

                                                  • Optimal performance for threading tools – when working with feed rate per rotation, a synchro tapping chuck provides optimal compensation for the backlash that occurs during reversing.
                                                        • KOMET JEL® JSF Synchro tapping chuck

                                                        • Modern CNC machines allow synchronous thread tapping without a compensating chuck, also called "rigid tapping". The backlash of the spindle causes stress to one side of the cut tap or form tap, respectively. This may result in a reduced tool life and lack of quality in the surface of the thread. KOMET JEL synchro tapping chucks compensate for the length errors caused by the backlash and create the prerequisites for achieving optimum performance from your tapping tools.

                                                          BENEFITS TO YOU
                                                          • Optimum tool performance
                                                          • Lengths can be adjusted from both sides
                                                          • Maximum tool life
                                                          • Compatible tapping chucks available for wet machining and for MQL one-channel or MQL two-channel systems
                                                    • Milling

                                                    • Quality meets quantity

                                                      Our extensive range of milling tools guarantees the production of optimum surfaces in terms of quality and performance. Thanks to maximum process reliability, our tools form the basis for cost-effective production at our customer sites.
                                                        • Indexable insert milling cutters

                                                        • Combining an innovative design and the special geometry of their indexable inserts, KOMET® milling cutters make a distinctive difference when machining an extremely wide variety of different materials. Using more than 70 indexable inserts with different topographies, substrates and coatings, which can be combined with a variety of 60 basic body designs, KOMET® provides a versatile, complete range of tools with which all types of milling – from face, shoulder and chamfer milling to milling straight, 45-degree and T-slots; circular and plunge milling, inclined plunge milling, and even free-form milling – can be mastered with optimum efficiency.
                                                            • Q40-KFM face-milling cutter

                                                            • Highly positive and soft-cutting   KOMET® Q40-KFM face-milling cutter with a cutting depth up to 4 mm. Suitable for precision and medium machining. The high-performance cutting materials BK6130 and BK2735 increase productivity in steel and cast iron machining.
                                                            • Q63-KFM face-milling cutter

                                                            • The KOMET® Q63-KFM 45° face-milling cutter has been designed especially for medium machining and roughing, with a cutting depth of up to 6.5 mm and a tooth feed of up to 0.5 mm. Extremely sturdy design and eight usable cutting edges for working with process reliability.
                                                            • Q56-KHF face-milling cutter

                                                            • The KOMET® Q56-KHF face-milling cutter is extremely efficient. It has been designed for high-feed applications and achieves a very high metal removal rate. Its angled cutting edge also provides optimum surface quality.
                                                            • Q43-KSM shoulder milling cutter

                                                            • The KOMET® Q43-KSM shoulder milling cutter produces shoulders that are step-free and exactly an 90 degrees thanks to its soft-cutting geometry.
                                                            • Q55-KCM copy-milling cutter

                                                            • The KOMET® Q55-KCM copy-milling cutter is suitable for an extremely wide variety of milling tasks and allows for high feed rates combined with maximum stability. Thanks to the use of further indexable insert shapes such as Q43-SDMX, Q47-EOMT or Q55 circular inserts with wiper geometry on the same basic body, this milling cutter system is an all-rounder as far as machining options are concerned. The KOMET® Q55-KCM can therefore be used for chamfer milling and equally well as a high feed-rate milling cutter. Tipped with circular wiper inserts, it ensures particularly good surface quality.
                                                            • KOMET® hi.aeQ arbor face milling cutter

                                                            • The innovative   KOMET® hi.aeQ  arbor face milling cutter ensures process reliability when shoulder milling or face milling cast materials. It features a high number of teeth and low cutting forces. The Q80 tangential indexable inserts used are designed for boring and milling operations. Thanks to a standing-lying arrangement, each insert has eight usable cutting edges. When combined with selected cutting materials and coatings, the extremely stable tangential indexable inserts provide a great economic advantage when machining cast materials.

                                                              BENEFITS TO YOU
                                                              • A high level of stability for an excellent machining performance thanks to the use of tangential screw-on Q80 indexable inserts
                                                              • Eight usable cutting edges are available as a result of indexable inserts being fitted alternately vertically and horizontally
                                                              • Low power consumption thanks to small cutting forces; low-vibration, steady milling characteristics reduce the spindle loads
                                                              • This concept guarantees extremely high process reliability in conjunction with modern, coordinated substrates and coatings
                                                              • Both PVD-coated and CVD-coated indexable inserts are available
                                                              • If an internal coolant supply is used, using the coolant sleeve ensures that each cutting edge is optimally cooled
                                                            • Q09 (F510) face-milling cutter

                                                            • The 45° face-milling cutter is ideally designed for medium to rough machining with a cutting depth of up to 6 mm and a tooth feed rate of up to 0.4 mm. Extremely sturdy design for working with process reliability.
                                                            • Quatron hi.feed - Roughing and plunge milling cutter

                                                            • The success enjoyed by our tried and tested KUB Quatron® solid drill range continues in our new milling cutter range. With the unique Quatron indexable insert developed from solid drilling technology, we are applying our experience to the new KOMET® Quatron hi.feed milling cutter. Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions.

                                                              BENEFITS TO YOU
                                                              • Mill the drilled hole with just one tool rather than enlarging it with several drilling tools.
                                                              • The production costs per cutting edge are lower as a result of using four cutting edges per insert.
                                                              • Increase in productivity thanks to high-volume chip removal.
                                                              • Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading.
                                                              • Variable production of different diameters.
                                                              • Low cutting pressure.
                                                              • A tough substrate allows universal use for steel, cast materials and stainless materials.
                                                              • High feed rates can be achieved – up to 2 mm per cutting edge.
                                                            • Quatron hi.feed - Arbor milling cutter Ø 52 - 100

                                                            • The success enjoyed by our tried and tested   KUB  Quatron®   solid drill range continues in our milling cutter range. With the successful Quatron indexable insert developed from solid drilling technology, we are extending our experience to the   KOMET®   Quatron hi.feed milling cutter. Plunge milling (also known more simply as plunging) is a type of machining particularly suitable for cutting deep grooves and large cavities. Plunge milling can be the ideal solution for large projection lengths and unstable conditions. The   KOMET®   Quatron hi.feed is a high-performance roughing tool for the fast removal of large quantities of cut metal.

                                                              BENEFITS TO YO
                                                              • Mill cutting bores with just one tool rather than enlarging them with several drilling tools
                                                              • Four cutting edges per insert lowers production costs per cutter
                                                              • Increase in productivity thanks to high-volume chip removal
                                                              • Deflection of passive forces in an axial direction. Plunge milling puts less stress on the spindle thanks to the lower loading
                                                              • Variable manufacture of different diameters
                                                              • Low cutting pressure
                                                              • A tough substrate allows universal use for steel, cast iron and stainless materials
                                                              • Capable of high feed rates – up to 2 mm per cutting edge
                                                              • Ideal when producing larger drilled holes using small and low-performance machines
                                                            • hi.apQ shoulder/slot milling cutter

                                                            • A new generation of milling cutters for efficiently processing an extremely wide variety of tasks. The tools are equipped with highly positive APKT indexable inserts and are suitable for shoulder milling, trimming, grooving, inclined plunging and circular interpolation milling. Thanks to the wide range of the most varied main carriers, e.g. snap-on milling cutters, end milling cutters or screw-in cutters, virtually every machining situation can be mastered. Added to this is the large selection of cutting materials and coatings which increase your productivity.
                                                            • Q75-KCM copy-milling cutter

                                                            • The KOMET® Q75-KCM copy-milling cutter is suitable for face milling and slot milling. For applications in highly heat-resistant alloys as well as titanium and titanium alloys, the specially matched topography -25 is available in combination with the coatings BK6435 and BK7740 and, thanks to the eight usable cutting edges, ensures efficient machining of difficult materials.
                                                            • Quatron chamfer milling cutter

                                                            • Chamfer milling cutters are optimally tailored to your requirements. They are suitable not only for chamfering workpiece edges and large holes, but also for both forward and reverse machining. The Quatron indexable insert used here has already distinguished itself in a number of applications.The KOMET® Quatron chamfer milling cutter is available in two shank variants. Can be screwed on with M10-M16 screws and with a cylindrical shank in accordance with DIN 1835.
                                                            • F517 circular milling cutter

                                                            • For creating slots, undercuts and grooves from a minimum grooving width of 1.1 mm. The circular milling cutters can also be supplied with custom grooving plates – please fill out our request form (KomPass Milling p. 75) and draw in a sketch of the tool.
                                                            • F516 T-slot milling cutter

                                                            • T-slots are often used where a component, etc. needs to be clamped by tensile force.

                                                              EXAMPLE

                                                              On machine tool clamping tables for fixing workpieces. The F516 is suitable for producing T-slots for an accurate fit.
                                                            • F514 shell end face milling cutter

                                                            • For end face milling and peripheral milling of workpieces. End face milling uses the secondary cutting edges on the end face ensure an excellent workpiece surface. Peripheral milling uses the main cutting edges, which are arranged around the entire circumference of the milling cutter. This allows large areas to be custom-finished. It goes without saying that the KOMET® shell end face milling cutter can master both milling procedures – i.e. face milling and peripheral milling – in a single work step.

                                                              The milling cutter is available as a cylindrical shank variant with a diameter of 20–32 mm. For the 63 and 80 mm diameters, the combi shell mill holders ensure that the tool is securely held in position.
                                                          • Solid carbide milling cutters

                                                          • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0 to 25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making. Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutters for universal use

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutter for roughing

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutter for finishing

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line Solid carbide milling cutter Stainless steel machining

                                                              • The new solid carbide shank milling cutter range provides tools to meet all demands in the 1.0 - 25.0 mm diameter range. They are used in cast iron and steel materials; soft and hard machining (up to 65 HRC); and in mould and die making. The product range is completed with tools for aluminium and non-ferrous metal working.
                                                              • KOMET JEL® F.line solid carbide milling cutter for chamfering, rounding off and deburring

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutter for steel (50-65 HRC)

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutter for machining aluminium

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                              • KOMET JEL® F.line solid carbide milling cutter for machining graphite

                                                              • The new solid carbide end milling cutter range offers tools for all requirements in the diameter range 3.0-25.0 mm. They can be used in both cast and steel materials, for soft and hard machining (up to 65 HRC), and in mould and die making.

                                                                Tools for aluminium and non-ferrous metal machining round off the product range.
                                                            • NCD composite milling cutters

                                                            • When it comes to issues relating to energy, energy conservation and energy efficiency, the lightweight construction segment is becoming increasingly important. Composite materials are winning increasingly larger shares of the market at a rapid pace. In light of this requirement, the KOMET GROUP has developed a brand new class of tools distinguished by their innovative geometry, suitability for new machining strategies involving very high cutting parameters and also by the use of intelligent cutting materials.
                                                                • NCD Composite multi-tooth milling cutter

                                                              • PCD milling cutter

                                                              • Use of PCD monotools in the production of aluminium components is wide spread. This system is distinguished by the minimum effort required to set an increased number of teeth, as well as its long service life and very low roughness depths.

                                                                If, however, areas of surface roughness are required or need to be even rougher than the very good standard surfaces produced during PCD machining, then PCD tools often meet their limits.

                                                                This can be remedied with a PCD auxiliary cutter(s) individually adapted to the application situation, which can also be fitted retroactively in existing standard tools.
                                                                  • KOMET JEL® HPC PCD screw-in cutter

                                                                  • Laser melting as an additive manufacturing process

                                                                    3D-printed basic body with PCD cutting edges. Maximum number of cutting edges on a single tool. For example, the number of cutting edges on a 32 mm diameter screw-in cutter has increased from six to ten.

                                                                    BENEFITS TO YOU
                                                                    • Feed rate that is up to 50% higher
                                                                    • Maximum number of cutting edges
                                                                    • HPC-optimised cutting edge geometry
                                                                    • 10/12/16/20/25/32 mm diameters
                                                                    • Other diameters available on request
                                                                  • KOMET JEL® HPC PCD end milling cutter

                                                                  • Laser melting as an additive manufacturing process

                                                                    3D-printed cutting edge holder with PCD cutting edges. Despite the large L/D ratio, impressive material removal rates can be achieved thanks to the carbide shank and the HPC-optimised cutting edge geometry.

                                                                    BENEFITS TO YOU
                                                                    • Maximum stability thanks to the carbide shank
                                                                    • Maximum number of cutting edges for maximum feed rate
                                                                    • HPC-optimised cutting edge geometry
                                                                    • 2.5×D, 4×D cutting depths
                                                                    • 10/12/16/20/25/32 mm diameters
                                                                    • Other diameters and lengths available on request
                                                                  • KOMET JEL® HPC PCD face-milling cutter

                                                                  • Laser melted monoblock tool

                                                                    Monoblock tool with extremely short delivery times and hybrid design. 3D-printed cutting edge holder fitted with PCD cutting edges. The optimised course of the coolant channels ensures that each cutting edge is precisely supplied with coolant by a separate channel and that chips are reliably removed from the face.

                                                                    BENEFITS TO YOU
                                                                    • Useful length that can be individually determined
                                                                    • Maximum number of cutting edges
                                                                    • HPC-optimised cutting edge geometry
                                                                    • Maximum feed rate
                                                                  • KOMET JEL® PCD Radius screw-in cutter

                                                                  • The KOMET JEL® PCD screw-in cutter shows his outstanding performance in 3D-milling operations especially in mold making. The Radius milling cutter is used also for face milling of particularly difficult-to-machine materials.

                                                                    Application

                                                                    For 3D milling / mold / form milling / prototyping

                                                                    BENEFITS to you
                                                                    • Reduction of costs and tool variety by modular replaceable head system
                                                                    • High degree of flexibility since different lengths can be adapted
                                                                    • Fine availability ex stock
                                                                  • KOMET JEL® PCD Face and corner milling cutter

                                                                  • The KOMET JEL® PCD Face and corner milling cutter is noteworthy for its outstanding cost efficiency. High feeds, cutting depth and longest tool lifes can be achieved thanks to the high number of teeth and solid design.

                                                                    BENEFITS TO YOU
                                                                    • Cutting depths of up to 8 mm thanks to firmly soldered cutting edges in a solid basic body
                                                                    • Short cycle times thanks to maximum number of cutting edges and highest cutting speeds
                                                                    • No adjustment necessary thanks to Monoblock design
                                                                    • Attainable surface quality: Rz < 10 µm (type 150) thanks to fine balancing and extremely tight manufacturing tolerances
                                                                    • Available in two variants:
                                                                    • type 140: for Rz > 10 µm - with eroded cutting edge design
                                                                    • type 150: for Rz < 10 µm - with special cutting edge design
                                                                    • Internal cooling supply
                                                                    • Fed to the cutting edge via a coolant screw
                                                                    • Available at short notice
                                                                    • PCD face milling cutter available ex stock
                                                                  • KOMET JEL® PCD Face milling cutter

                                                                  • The new KOMET JEL® PCD face milling cutter is noteworthy for its outstanding cost efficiency. High feeds, cutting depth and longest tool lifes can be achieved thanks to the high number of teeth and solid design.

                                                                    BENEFITS TO YOU
                                                                    • Cutting depths of up to 8 mm thanks to firmly soldered cutting edges in a solid basic body
                                                                    • Short cycle times thanks to maximum number of cutting edges and highest cutting speeds
                                                                    • No adjustment necessary thanks to Monoblock design
                                                                    • Attainable surface quality: Rz < 10 µm (type 150) thanks to fine balancing and extremely tight manufacturing tolerances
                                                                    • Available in two variants: type 140: for Rz > 10 µm - with eroded cutting edge design type 150: for Rz < 10 µm - with special cutting edge design
                                                                    • Internal cooling supply Fed to the cutting edge via a coolant screw
                                                                    • Available at short notice PCD face milling cutter available ex stock
                                                                  • KOMET JEL® PCD Slot milling cutter

                                                                  • PCD screw-in cutters for grooving and face milling Milling shoulders and grooves, making circular drilled holes on a helix path, and face and peripheral milling are typical operations that occur frequently when machining components. Among the selling points of the   KOMET   JEL®   PCD milling cutters are that they are highly flexible and easy to handle. The modular system allows you to choose between brazed PCD face milling cutters and PCD slot milling cutters. It also contains a vibration-dampened tool shank available in various lengths. The milling heads are available in diameters of 10 to 32 mm. The heads can be changed quickly and easily on the machine itself.

                                                                    APPLICATION
                                                                    • For roughing and finishing in aluminium
                                                                    • Face milling, slot milling, peripheral milling and circular milling, as well as machining shoulders and grooves
                                                                    • As a "problem solver" for long overhangs

                                                                    BENEFITS TO YOU
                                                                    • Tool versatility and reduction of costs thanks to modular head system
                                                                    • Great flexibility since a variety of lengths can be adapted
                                                                    • Good availability: PCD slot milling cutter and PCD face milling cutter: available ex stock
                                                                  • KOMET® PCD Slot milling cutter for composite materials

                                                                  • Fibrous composites are inhomogeneous materials that are essentially an assembly of three components – fibres and matrices or binders. Typical fibres include carbon fibre (CFRP), glass fibre (GFRP) or aramid fibre (AFRP). With respect to their tensile strength, they are categorised into HT (high tenacity), UT (ultra high tenacity) and IM (intermediate modulus). Depending on the properties desired, the fibres differ in length, thickness and relative orientation (unidirectional, bidirectional, multidirectional).

                                                                    In addition to KOMET® NCD-coated tools, this PCD slot milling cutter is fluted and specially designed for machining composite materials.

                                                                    BENEFITS TO YOU
                                                                    • Reduced delamination
                                                                    • Very sharp and long-lasting cutting edges
                                                                    • Tool can be restored to its original condition, depending on the condition of the cutting edge
                                                                  • KOMET JEL® PCD Compression milling cutter

                                                                  • Fibrous composites are inhomogeneous materials that are essentially an assembly of three components – fibres and matrices or binders. Typical fibres include carbon fibre (CFRP), glass fibre (GFRP) or aramid fibre (AFRP). With respect to their tensile strength, they are categorised into HT (high tenacity), UT (ultra high tenacity) and IM (intermediate modulus). Depending on the properties desired, the fibres differ in length, thickness and relative orientation (unidirectional, bidirectional, multidirectional).

                                                                    In addition to KOMET® NCD-coated tools, this left-right toothed PCD compression milling cutter is specially designed for trimming composite materials.

                                                                    BENEFITS TO YOU
                                                                    • Forces exerted on the top and bottom edges are directed into the material when trimming
                                                                    • Greatly reduced delamination
                                                                    • Very sharp and long-lasting cutting edge
                                                                    • Tool can be restored to its original condition, depending on the condition of the cutting edge
                                                                • Turning tools

                                                                • Wide variety of possible applications

                                                                  Not only can our turning tools be used for conventional lathes, turret lathes, automatic lathes and custom machines, they can also be used for boring heads and milling machines. They are equally at home with both external and internal machining. Their simple design combined with ultimate precision continues KOMET®  's noted tradition of excellence – quality which has been much sought-after for decades across the globe. Satisfaction across generations of customers.
                                                                    • KOMET UniTurn®

                                                                    • The KOMET  UniTurn®  range of turning tools boast an extremely rigid union between the turning tool and the clamping holder. An eccentric clamping device in the holder minimises tool change times and ensures that the cutting edge is positioned accurately in the optimum setting. The insertion surface on the shank of the turning tool is foolproof to ensure that, when changing inserts, the new insert is fitted in the correct position every time. At a shank diameter of 4 mm, two coolant slots positioned axially in the holder provide optimal cooling of the cutting edge for both the left and right boring bars. In all turning tools with a shank size of 8 mm, coolant is fed through the clamping shank.

                                                                      BENEFITS TO YOU
                                                                      • Shorter tool changeover times
                                                                      • Secure union between the turning tool and clamping holder
                                                                      • Extensive product range with various turning tool lengths
                                                                      • Custom turning tools manufactured according to individual requirements
                                                                    • External machining

                                                                    • PARTING OFF, GROOVING, THREADING

                                                                      The KOMET GROUP offers a varied range of turning tools for external machining operations such as parting off, grooving and threading, including threaded tool holders and external thread tools for different pitches.

                                                                      CLAMPING TURNING TOOLS

                                                                      The clamping turning tools from the KOMET GROUP for external machining with an angle of 45°, 60°, 90° or 93° can be equipped with indexable inserts.
                                                                    • Internal machining

                                                                    • LAMPING TURNING TOOLS

                                                                      For internal machining, the KOMET GROUP tool range offers you boring bars and clamping turning tools with a cylindrical adapter (1) as well as clamping turning tools with a square adapter (2) in a monoblock construction. Boring tools for the shapes F and G, grooving tools for the shape H and threading tools for the angles 55° and 60° supplement the range. You can benefit from our KOMET® regrinding service for many of our tools for machining operations involving turning.

                                                                      BORING, GROOVING AND THREADING TOOLS

                                                                      Comprising boring bar holders, boring bars and screw-on turning tool heads for boring, grooving and threading. You can find different diameters, shapes and angles in our catalogue.
                                                                  • Actuating tools

                                                                  • Actuating tools are machining systems that allow users to machine rotationally symmetrical turning contours into a stationary workpiece. As a general rule, we make a distinction between permanently installed KomDrive, and exchangeable KomTronic® systems.
                                                                      • Mechatronic tools

                                                                      • Mechatronic Actuating tools

                                                                        The successful KomTronic® U-axis system is a modular system that offers users greater flexibility and broadens the options available on machining centres and special machinery.
                                                                          • KomTronic® U-axis system: Turning on machining centres

                                                                          • TOOL-CHANGEABLE NC AXES FOR MACHINING CENTRES

                                                                            The freely programmable KomTronic® U-Axis system make any contour and turning operations possible on non-rotationally symmetrical parts.

                                                                            Combined with custom-made front tools and the optimum selection of inserts, contours in bores and external machining operations can be successfully carried out. This allows a considerable reduction in production times, with better surface quality and greater accuracy of form. Further savings in time and costs can also be achieved by reducing the number of tools previously required - for example, circular milling a complex internal contour with various form milling tools. The saving in form milling tools and tool changes this achieves also reduces production time and production costs.

                                                                            BENEFITS TO YOU

                                                                            Lower investment costs
                                                                            • Use of standard machines instead of special machines
                                                                            • Reduction of tool numbers
                                                                            • No need for clamping devices for finished processing on lathes

                                                                            Reduced unit costs

                                                                            • Reduction of the machining and throughput times by complete machining on one single machine
                                                                            • Saving of tool changing
                                                                            • Replacement of time-consuming circular machining

                                                                            Low operating costs
                                                                            • Complete processing on one machine without rotation of the workpiece
                                                                            • Minimum energy requirement of u-axis systems
                                                                            • Compact drive in the u-axis-system instead of larger servo-drives
                                                                          • KomTronic® U-axis system and Xstep® honing tools

                                                                          • This combination allows machining centres to be used for path-controlled honing, too. This has enormous economic and quality-related advantages. Honing is a fine machining process for the high-precision machining of cylindrical or slightly out-of-round holes that must have optimum surface sliding properties. The material is removed with honing stones with an abrasive coating. In order to do this extremely precisely, the honing stone retainer of the Xstep® honing tools, whose outer surface line reproduces the cylinder to be machined, are very finely adjusted mechanically to compensate for wear on the honing stone retainer and the required removal of material. The positioning measurement is determined by means of a measurement step following honing (post-process measurement), whereby the process itself is always terminated at the same end diameter and it is only necessary to compensate for the wearing of the honing stones.
                                                                          • KomTronic® UAC – u axis cartridge

                                                                          • In the KomTronic® UAC system, the drive is combined with a draw bar tool. Here, the servo motor projects into the matched internal contour of the machine spindle.

                                                                            FEATURES
                                                                            • KomTronic® drive on the facing head integrated in the front side of the spindle
                                                                            • No drive elements through the spindle (hollow centre, makes it easier for the media, e.g. MQL, to flow through), as a result bearing points are also not required.
                                                                            • Short projection, maximum rigidity, special spindle design (bearings)
                                                                            • Optionally available with direct encoder on the slide for increased accuracy requirements
                                                                            • Simple installation of the draw bar tool with drive unit
                                                                            • Suitable for higher speeds (for facing heads with balancing compensation)
                                                                          • KomTronic® UAD – u axis drive

                                                                          • In the KomTronic® UAD system, the drive sits in the rotating KomTronic® electronics carrier at the spindle end. The draw bar tool is fitted on the front side of the spindle. The movement is transferred into the facing head using a rotating shaft in the spindle centre. Referencing is carried out using a reference switch in the facing head. The required signal lines are fed through the spindle. Depending on the facing head/draw bar tool used, a direct encoder can also be installed on the slide.

                                                                            FEATURES
                                                                            • Electronics carrier with integrated servo motor (also rotating on the spindle end)
                                                                            • No adjustment movements introduced into the spindle from outside. As a result, loads on the spindle system are reduced. The integrated electric servo drive on the spindle end also rotates and is supplied with electrical energy via a transformer that is also rotating. The data is also exchanged contact-free via the transformer that is also rotating.
                                                                            • Well suited for "slide boring bars". The rotation of the shaft is converted in the slide boring bar into a translational movement.
                                                                          • KomTronic® SMS (Slide Measurement System)

                                                                          • For the first time, the slide movement in the facing head can be measured directly and therefore controlled directly. The slide in the facing head is moved with draw and push bar via a drive on the machine side. The measuring signals are transmitted through contact-free power and data transfer at the spindle end. Signal lines must be fed through the spindle body to connect the sensors in the facing head.

                                                                            FACING HEADS WITH DIRECT POSITIONING MEASURING SYSTEM (OPTIONAL WITH MQL)

                                                                            Prior to integration in the machine tool, the following points must be clarified with the machine tool manufacturer:
                                                                            • Housing of electronic components
                                                                            • Integrating the electronics carrier and fitting the stator
                                                                            • Feeding of cables through the spindle from the facing head to the electronics carrier
                                                                            • Lubrication type and connection
                                                                            • Setting of NC axis parameters and connection of position feedback system to the NC
                                                                          • KomTronic® UAS-115-...

                                                                          • VARIANTS
                                                                            • UAS-115-E-G-Z-22-2
                                                                            • UAS-115-EM-G-Z-22-2
                                                                            • UAS-115-E90-G-22-2
                                                                            • UAS-115-EM90-G-Z-22-2

                                                                            UNIQUE, WITH A PATENTED DIRECT POSITION MEASURING SYSTEM ON THE SLIDE

                                                                            In order to enable encoding to take place directly on the slider, the encoder also takes disturbance variables of mechanical elements into account, such as the drive element tolerances, the temperature range and wear. The control system can respond to the measurement data immediately, providing accuracy to +/- 3 µm and thereby enabling outstanding machining quality to be achieved.
                                                                        • Mechanic tools

                                                                        • Mechanical draw bar tools

                                                                          Mechanical draw bar tools are used in highly productive machinery. With their precision and long service life, KomDrive draw bar tools guarantee optimal process capability for this machinery. Facing heads offer large clamping surfaces, enabling the tool to be securely fastened.
                                                                            • Slide Measurement System

                                                                            • Direct encoder now also available in PKU facing heads
                                                                            • Facing heads

                                                                            • Facing heads with drawbar drive for special purpose machines
                                                                            • Slide tools

                                                                            • Mechanical slide tools for special purpose machines and machining centres
                                                                          • Cutting elements

                                                                          • KOMET® inserts and the appropriate tools provide the user with an efficient system for machining any materials.

                                                                            Versatility as standard

                                                                            KOMET® offers a wide variety of indexable inserts. Due to the fact that the manufacturing operations are largely kept in-house, KOMET® is able to actively control the performance of the cutting heads at all levels of the production process – from the green part to the coating – and in turn, the thermomechanical and tribological properties for chip production.

                                                                              • Cutting elements for solid drilling, rough boring, fine boring and turning

                                                                            • Connections

                                                                            • Perfect connections between tool and machine

                                                                              As the interface between the tool and the machine, adapters have a great influence on the result and the economy of the complete machining process. KOMET® tool adapters offer a comprehensive range for every requirement.
                                                                                • ABS® Adapter

                                                                                • One benefit of the new version of the KOMET ABS® connection is substantially higher clamping forces. It is fully compatible with the existing system, and also matches the original's high precision demands. In tooling systems, the tool adapter is an important element between the tool and machine.

                                                                                  It must be able to transfer the machining forces safely. Moreover, tool adapters greatly influence the quality of the machining result. They also contribute to a cost efficient machining process. KOMET ABS® connections form a modular coupling system for rotating and stationary tools. The interface system is designed according to the modular principle. In this way, users can quickly make use of modular metal cutting tools, extensions and adaptors in a cost-effective manner. Since its launch by KOMET® in 1981, the system has become established globally. It has fully developed components for each requirement.
                                                                                • Shrink-fit chucks

                                                                                • Maximum clamping forces with slim design

                                                                                  In order to achieve maximum clamping forces with a slim chuck design and maximum speeds, the THERMOGRIP® shrink-fit technology is also used in addition to conventional mechanical clamping techniques.

                                                                                  BENEFITS TO YOU
                                                                                  • Fast fitting and removal
                                                                                  • Maximum clamping forces possible
                                                                                  • Increased tool and spindle service life
                                                                                  • Good surface quality due to the high rigidity of the tool clamping
                                                                                  • Good bending and radial rigidity even with large projection lengths
                                                                                  • Clamping of HM and HSS tools with shank tolerance h6, < Ø 6 h5 to DIN 6335 and DIN 1835 possible with the same clamping chucks
                                                                                  • Due to the use of heat-resistant special steel and a special tempering process, the clamping chucks have a particularly high service life and dimensional stability
                                                                                  • Chuck concentricity 3 μm
                                                                                  • For use at the highest speeds
                                                                                • Hydro-expansion chucks

                                                                                • Hydro-expansion chucks (1) impress with μ-precise tool changes that can be made in seconds. A few simple movements are all it takes to quickly change tools with complete process reliability.

                                                                                  BENEFITS TO YOU
                                                                                  • Unbeatable repeat concentricity and accuracy of < 0.003 mm ensures a uniform cut
                                                                                  • Excellent vibration damping for optimum surface quality
                                                                                  • High flexibility thanks to intermediate bushings; tool diameters of 0.8–25 mm can be clamped
                                                                                • PSC Adapters

                                                                                • Our universal tool holder system with a polygonal shank taper and ABS® connection has a proven track record in turning, milling and drilling.

                                                                                  NEW: with ABS® | HSK | PSC connection
                                                                                • HSK-A Adaptors ISO 12164-1

                                                                                • BENEFITS TO YOU
                                                                                  • The hollow shank taper is the modern interface between the machine spindle and the tool
                                                                                  • The HSK is standardised in ISO 12164
                                                                                  • The HSK-A version is used for automatic tool changes on machining centres, turning and milling centres, milling machines and other machine tools
                                                                                  • The HSK-A can also be used on machines which require tools to be changed manually
                                                                                  • KOMET® can supply additional HSK versions on request
                                                                                  • Chip holes of 10×4.5 are stipulated by the standard
                                                                                • Steep taper adapters

                                                                                • BENEFITS TO YOU
                                                                                  • The steep taper is the standardised form of a tool taper for clamping tools in the main spindle of a machine tool
                                                                                  • The steep taper is standardised in DIN 69871 part 1
                                                                                  • No self-locking (in contrast with the Morse taper), thereby making tool changes easier without clamping. This is particularly significant for automatic tool changes
                                                                                  • Small clamping travel equals short clamping time
                                                                                  • High torsional rigidity due to the short distance between the cutting edge and spindle bearing (short overall length)
                                                                                • VDI Adapters

                                                                                • A tool adapter for stationary use in accordance with DIN 69880.
                                                                                • Cylindrical-shank adapters for screw-on milling cutters

                                                                                • Suitable for fitting to a shrink chuck. For screw-in cutters with M5, M8, M10, M12 and M16 threads.
                                                                              • Digital 4.0

                                                                              • With our real-life applications, we are the first – and so far the only – tool manufacturer with a credible and coherent approach to Industry 4.0.

                                                                                We put Industry 4.0 and lean automation into practice in our solutions, thereby guaranteeing quality, cost efficiency and time savings, as well as efficient use of resources and flexibility.
                                                                                  • Assistance and process-monitoring systems

                                                                                  • With a comprehensive assistance system for production machining, we are the first – and so far the only – tool manufacturer with a creditable and coherent approach to Industry 4.0. The basis of our high-tech strategy is increasing computerisation and analysing big data, combined with modular process monitoring.
                                                                                  • Online tool selection and CNC programming

                                                                                  • Tool selection and CNC programmes for standard drill thread milling cutters and thread milling cutters of the KOMET GROUP® can be generated quickly and easily, all round the clock and worldwide. Find the right tool in seconds. Put your CNC programme together in the easiest possible way. This service is free of charge.
                                                                                  • Smartphone apps

                                                                                  • Use KOMET® on your Android or iPhone: With the KOMET® apps, you always have useful tools to hand, whether at home or out and about – such as the TPT tool selection software.