CNC Adhesives, paste, dispensing cell, dispenser, vacuum two-component material metering and automation - Scheugenpflug

Automation Automation describes the transmission of working processes from the human to the machine.

Flexible Standards / Modular Design Scalability is no antithesis for Standardization Even though it is rather unusual in the engineering industry, Scheugenpflug Corp. decided to standardize its machines. Based on an ingenious modular principle, Scheugenpflug AG is able to combine the cost advantages of standard products with the customer's individual ideas.

Customized Units The Big-Ones from Scheugenpflug set new standards in electronics production. More efficient productions with perfect fitting interfaces and state-of-the-art modules are realized by specific to the work piece aligned production lines. The different production processes, like pre-heating, plasma cleaning, gluing, dispensing, assembly or testing, are designed specifically to the characteristic of the work pieces. You wish, we realize A qualified team accompanies you from the concept to the start-up phase and works out an ideal solution for the production process you want. Scheugenpflug Corp. guarantees intensive consulting and advice, many years of experience and an approach, as a whole, to provide you with the optimum result.

Fully automated Production Line for Ignition Coils Pre heating station Low pressure plasma pretreatment Vacuum aided dispensing in 3 chambers 2-fold metering system Dispensing Cell Batch oven system, Pallet loading and unloading with robot	Fully automated Production Line for Actuators Individual dispensing in seven single vacuum chambers One dispensing material processing unit Seven two-component dispensers Vision system Work piece identification and traceability Measurement of dispensing height	Fully automated Production Line for LSR (liquid silicone rubber) Loading station with vision control system Material processing A300 for fluids CNC dispensing cell with single Piston Pump Dispenser for two-components and testing system Double-tracking curing ovens with slewing conveyor CNC dispensing cell with 4-fold Piston Pump Dispenser for two-components and testing system Material feeding unit A220 for highly viscous materials CNC dispensing cell with single Piston Pump Dispenser for two-components and testing system Unloading station with light barrier

Manuell till in-line From the Manual Work Station to the Inline Production Plant

Manual Work Station for preparing, feeding, metering and dispensing A310: Preparation and feeding of self-leveling dispensing materials (highly filled and abrasive, as well) Work Station: Tabletop and stativ Piston Dispenser: Two-components, designed for abrasive materials, vacuum tight design Application: E.g. for dispensing of small series of electronic components Dispensing Material: E.g. Polyurethane, Silicone, ...	Semi-automated Unit for processing, metering and dispensing A310: Preparation and feeding of self-leveling dispensing materials (highly filled and abrasive as well) CNCell: Metering and Dispensing Cell with 3-axis Piston Dispenser: Two-components, designed for abrasive materials Application: E.g. for dispensing plugs, ECUs, transformers, PCB... Dispensing Material: E.g. Polyurethane, Silicone, ...	Inline Production Plant for processing, metering and dispensing as well as further production processes A310: Preparation and feeding of self-leveling dispensing materials (highly filled and abrasive as well) In-line Cell: Metering and Dispensing Cell with 3-axis , equipped with plasma, vacuum aided potting, sealing and curing processes VDS U: Vacuum Dispensing System with rotary disk Dispenser: Piston Dispenser for two-components in vacuum tight design / Gear Pump Dispenser for single-component Application: Production of ignition coils for hybrid cars Dispensing Material: z.B. Polyurethan

Operating Concepts Controllers offer the most comfortable way to create an interface between user and machine. They monitor machines and integrated processes by a described scheme and protect the user from errors and injuries. Within the Dispensing Technology, controllers are in charge for three fields especially: The dispensing material preparation and feeding The metering task The movement of the dispenser and workpiece (axis) The quality of a dispensing unit comes with the controller. So, the Scheugenpflug Corp. offers different kinds of controllers, each of them user-friendly and precisely working.

Scheugenpflug Control Panel SCP 200 The intuitive Microcomputer Controller is a full-graphics PC controller with context-sensitive help. It controls every process activity. From material processing through dispensing/potting, including the processes within the production cell itself. It simplifies the monitoring, maintenance and analysis tasks, so that the operator gets the best possible and failure-free production flow. The easy programming enables a fast adaption even on-site. In addition, the layout of the 7“ touch screen display is clearly arranged and permits data input and display in different languages. Benefits: Intuitive 7“ Touch Screen Display Wide variety of pre-programming combinations Easy-to-use analysis and monitoring features	Industry PC The Industry PC, which is equipped with a Scheugenpflug Visualization UVIS and an integrated programming module UPIC, enables an easy and comfortable operation and parameterisation of the Dispensing Unit by a Touch-Screen. The administration of the machine, workpiece and process data are realized by individual flags, which enables clear arranged and fast navigation. With the integrated programming module UPIC, matrix, as well as cnc dispensing programmes, can be designed and edited in a simple and fast way, without any programming skills. Advantages: simple, fast and comfortable handling of the operating menus by touch – screen management and storage of machine- , part- and process data listing of all occurred malfunctions for a quick and effective fault analysis visualization of all process parameters (dispenser control, heating, needle measurement, pot life, etc.) if connected to a main frame computer, automatically program selection according to workpiece is possible testing of dispensing programs without wasting dispensing material with UPIC, preparing and editing of matrix- and/or CNC-dispensing programs directly at the machine is possible program preparing and editing in a clearly arranged input mask line commands (CNC – code) are programmed as text file	Other Controller Bosch Rexroth L40 with Operating Panel VCP20 or VEP30 Menu-driven user interface for setting and operating of the machine Rexroth Indra Control L40 is a space-saving controlling platform for all Rexroth based controllers. It is flexibly scalable regarding performance and function, as well as upgradeable with visualization and I/O components. Scheugenpflug Corp. implements the Rexroth L40, in particular, for customized machines respectively on demand. Siemens Simatic S7/300 with Operating Panel OP177 The S7-300 is an intelligent component assembly, which solves technologically task autonomously. The setting and implementing are realized by comfortable masks. Scheugenpflug Corp. implements the Rexroth L40 in particularly for customized machine respectively on demand.

Dispensing System The dispensing procedure is one of the most complex tasks of the dispensing process and belongs to our core competence. We don't commit to just one dispensing method. We use dispensing systems considering material and dispensing tasks; always the best fitting volume!

Piston Dispenser - Dos P Highly precise metering system for dispensing, filling, applying, sealing, adhering, fixing and covering. For handling of: non-abrasive to highly abrasive, non-filled to highly filled, liquid to highly viscous single and two-component materials. Area of application: Exact metering with repeated accuracy in the electrical and electronic manufacturing sector. Advantages: Guaranteed constant precision Exactly reproducible mixing ratio of the metering amount Can be used for metering at atmospheric pressure and vacuum-assisted metering The volume flow is continually supplied at the right ratio and at the right quantity, from the starting to the stopping phase Hardly any cleaning and maintenance costs Rugged drive mechanics, precision motor, linear guidance and integrated metering monitoring sensor	Piston Dispenser - Dos P multiple outlet This dispenser consists of multiple single metering units, which can be arranged in a block as often as needed. For handling of: non-abrasive to highly abrasive, non-filled to highly filled, liquid to highly viscous single and two-component materials. Area of application: Highly precise metering system for dispensing, filling, applying, sealing, adhering, fixing and covering in the electrical and electronic manufacturing sector. Advantages: Efficient production times, thanks to the simultaneous work piece handling Exactly reproducible mixing ratio of the metering amount on every outlet Constant precision in every work piece Can be used for metering at atmospheric pressure and vacuum-assisted metering The volume flow is continually supplied at the right ratio and at the right quantity, from the starting to the stopping phase Hardly any cleaning and maintenance costs Rugged drive mechanics, precision motor, linear guidance and integrated metering monitoring sensors	Gear Pump Dispenser - Dos G High-precision volumetric metering pump for 1-component materials For handling of: non-abrasive, highly viscous, single-component materials up to 1,000,000 mPa and higher. Area of application: For applying single-component beads on electronic housings and PCBs for sealing, gluing and dam & fill applications. Advantages: Simple and rugged design Suitable for variable quantities and high flow rates

Small Volume Dispenser Dos PM High precision metering system for the dispensing of micro-quantities (0.005 ml – 0.04 ml). For processing filled and unfilled, liquid to highly viscous single and two-component materials. Area of application: For example, dam and fill applications or the encapsulation of chips on lead frames Advantages: Continuously adjustable metering quantity and speed Reproducible metering precision for each metering nozzle Temperature controlled for specific influencing the flow characteristics of the dispensing material The dispenser can be changed quickly at production change-over Simple maintenance, long service life	Piezo Dispenser Dos PMU Piezo-based free-jet metering system for a wide range of media and viscosities. For processing low to highly viscous dispensing media. Area of application: Adhesion, marking, application in the μ range, as well as fine metering for practically all customer specific media. Advantages: Large range of viscosity Very high metering precision Very low supply pressure (0 bar to 3 bar) Large selection of nozzles and tappets, simple replacement Individual and simple parameter adjustment Low TCO (total cost of ownership)

Manual Workstation Dispensing Systems from Scheugenpflug are stand-alone respectively manual work-stations for preparing, feeding and dispensing resins. They consist of a Scheugenpflug piston metering unit with table top stand and a material preparation and feeding machine with an integrated microcomputer controller. Considering the resins (viscosity, moisture-sensitive...) we can offer the ideal preparation and feeding machines. The piston metering head will be also adapted according to the used material.

Dos A310 Preparation and Feeding Unit for self-leveling cast resins. The Benefits: Basic model now including many former upgrade equipment components Simple and intuitive operation thanks to a 7“ full-graphics touch screen display Self-calibrating filling level sensor renders manual parameterization obsolete Comfortable checking of material pump status on LED box or touch screen display Visual tank inspection thanks to long-life LED illumination ring Low maintenance through optimized line routing and rugged pump system Automatic maintenance alerts for material and vacuum pumps Pre-programmed process ranges for the different types of casting resins Timer for automatic system activation For handling of: unfilled, low viscous to highly filled and extremely abrasive materials. Particularly necessary for sensitive or moisture-sensitive products which should be processed under vacuum. Area of application: Dispensing, filling, potting, soaking and sealing of coils, sensors, PCBs, insulating (dam & fill applications) and much more. Advantages: Automatic temperature monitoring, degassing and material circulation guarantees an optimally prepared dispensing material for dispensing applications under vacuum or under normal atmospheric conditions Optimal viscosity and pot life Ideal storage of the material even during production idle times Constantly air-free preparation and feeding Compact design Simple machine handling and tank refilling Specially-designed pumps allow the system to deal with extremely abrasive dispensing material.		Dos A90 This manual workplace is a computer controlled Metering System consisting of Cartridges or -Tanks, a Scheugenpflug Metering Head Controller and a Scheugenpflug Piston Pump Dispenser with a table top stand. For handling of: low volumes of slightly filled materials of different viscosities, with weak tendency of sedimentation. Area of application: simple dispensing tasks under atmospheric pressure. Advantages: Unbeatable price-performance ratio, extremely compact desktop solution but no comprimise on precision in metering quantity and mixing ratio. Variants: The Dos A90 can be used for material feeding from cartridges or pressure tanks. This manual workplace consists of material containers, a dispenser controller and a Scheugenpflug piston dispenser with a tabletop stand. Dos A90 booster Designed for a most efficient production flow, this system enhances the metering process when supplying material from cartridges. The A90 booster can be adapted to a range of different cartridge sizes and is particularly suitable for highly-viscous and filled dispensing materials.

Dos A220 The Dos A220 is a dispensing system for feeding highly viscous, pasty dispensing materials. It consists of a Scheugenpflug piston dispenser with a tabletop stand and the A220 material feeding unit with an onboard microcomputer controller. For handling of: non-abrasive, highly viscous and/or thixotropic materials like sealants, adhesives or greases. (for abrasive highly viscous materials, see the A280) Area of application: For applying sealant and adhesive beads, as well as insulating materials (dam & fill applications)		Dos A280 The Dos A280 is a dispensing system for highly abrasive, pasty dispense materials, i.e. thermally conductive adhesives/pastes. It consists of a Scheugenpflug piston dispenser with tabletop stand and the A280 material feeding unit with an onboard microcomputer controller. For handling of: highly viscous and abrasive dispense materials, i.e. thermally conductive adhesives/pastes for thermal management tasks. Area of application: For applying thermally conductive materials in the shape of lines, beads or dots. Advantages: Based on standard modules and components, the user can choose a well-proven and field-tested "customized" dispensing system at a most economic price-performance ratio.


Material Preparation and Material Feeding The formulations and characteristics of resins have a wide range. For proper handling of these materials and for best production quality, customized systems specifically tailored for the material handling are required. The Scheugenpflug AG product range offers an adequate solution for each one- or two-component dispensing material at viscosities ranging from 50 mPa to 1,000,000 mPa and more.

A310 The A310 unit is a dispensing system for liquid, self-leveling dispensing materials and abrasive resins. For handling of: liquid to medium viscous resins, with or without filling materials. It is highly recommended for moisture-sensitive materials which need to be processed under vacuum. Used for: Dispensing, potting, filling and sealing of coils, sensors, PCBs, dam&fill applications and much more.	A280 Material feeding for highly abrasive materials directly from the original container. For handling of: thermally conductive adhesives/pastes for thermal management tasks (high amount of fillers, abrasive and highly viscous) Area of application: For applying thermally conductive adhesives/pastes in the shape of lines, beads or dots.	A220 Material feeding unit for highly viscous dispensing materials, which are fed directly from the original delivery containers. For handling of: non-abrasive highly viscous and/or thixotropic materials like sealants, adhesives and greases. (for abrasive high viscous materials, see A280) Area of application: For applying sealant and adhesive beads, as well as insulating materials (dam&fill application)

Production Cells Our standardized production cells are modularly designed. This offers the opportunity of a flexible adaptation to your demands and the use of all profits, like fast delivery times, approved quality and best price-performance-ratio.

CNCell The CNCell is a versatile and flexible production cell and is used for the production of electric and electronic components. Areas of application: - For sealing enclosures of PCBs, fitting PCBs and enclosures (base / lid), screw driving or crimping, applying sealing beads and much more. Advantages: Standardized modular principle Considerable cost savings when compared to single unit production Very short time of delivery One model for all applications (pick & place, dispensing, screw driving, etc.) Can be configured to meet all levels of automation (from stand-alone to inline) Compatible controllers and easy linking of all manufacturing cells and tools		RoboCell The RoboCell was developed especially for applications where, due to their complicated dispensing geometries, highest requirements of part positioning has to be done. The shortest travel paths, precise positioning and a maximum freedom of movement are all qualities which make the RoboCell's six-axis robot system stand apart from the rest. Compared to a conventional three-axis system, this one offers even more flexibility and multifunctional operation during dispensing. The multifunctional adapter mounted on the robot arm can be equipped for the widest range of processes, such as dispensing, part movement, needle checking, assembly and scales inspection. The high quality, compact and flexible dispensing system is literally a multi-talent which can open up many new opportunities.


Vacuum Dispensing Units (VDS) Based on many years of experience, Scheugenpflug AG manufactures its vacuum dispensing machines in series of production batches. Proven standards result in a constant quality at the highest level and a sophisticated, compact and pleasant design. The Scheugenpflug vacuum dispensing machines provide ultimate dispensing quality without air-bubbles in the work piece or resin. A wide product range lets you choose the ideal machine for every requirement, from the small desktop model to the fully-automated, in-line 3-chamber solution. Vacuum-assisted dispensing is particularly recommended for moisture-sensitive dispensing materials or work pieces where air inclusions are not acceptable.

VDS U The VDS U is the ideal one- or two-fold dispensing system for series production of electronic parts under vacuum. The compact design, simple operation and short evacuation times allow rational series production with optimum results. For handling of: liquid, self-leveling materials, such as polyurethane, silicon and epoxy resins. Area of application: Dispensing, potting, filling and soaking of electronic components, coils, sensors and much more.	VDS P Equipped with a high-performance evacuation pump and a multiple metering unit, this VDS is the perfect partner for the mass production of electronic components under vacuum. For handling of: self-leveling cast resins such as polyurethane, silicon, epoxy etc. Area of application: Filling and saturating electronic components such as coilable materials, sensors and many more. Advantage: Its compact dimensions allow it to be integrated into any manufacturing location without any problems It is impressive, thanks to its extremely fast cycle times and precise results. Reliable dispensing results are repeated with accuracy Optimum bubble-free components Success with difficult component geometries User friendly programming and control Compact dimensions and accurate design Fast evacuation Fast processing of large quantities of components	CustomVDS - Customized Machines Scheugenpflug AG also offers, besides the standard Vacuum Dispensing Units (VDS), individual designed machines which are adapted to special requirements. Whether special dimensioned vacuum chambers for extra big components or in-line solutions for complete manufacturing systems, the project management will accept all challenges. Advantages: The machine will be designed precisely according to the customer's specifications. The Scheugenpflug design department can revert to a long-lasting experience in development of vacuum machines.

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