NEMO® Progressing Cavity Pumps, TORNADO® Rotary Lobe Pumps, screw pumps and grinding machines from NETZSCH

Welcome to the Business Unit Pumps & Systems

We set industry standards. Our innovative, premium quality products are known and valued the world over.

Biogas / Agriculture

NETZSCH Mohnopumpen GmbH – the globally operating producer of NEMO® Progressing Cavity Pumps, TORNADO® Rotary Lobe Pumps and NEMO® Grinding Systems – is your first-rate specialist in biogas technology. A combination of high operating safety with cost effectiveness is of foremost importance in this field – and NETZSCH is your most competent and dependable partner for this interplay.
The “energy” for biogas comes from NAWAROs or organic waste material which is largely converted into methane with the help of diligent bacteria under the exclusion of air. At the beginning of the process, the enzymes are charged with the substrates. At a dry matter content of approx. 5-15%, the fermentation process consists of four biological phases: the hydrolysis phase, acidification phase, acetogenic phase and methanogenic phase. The conversion into predominantly biogas, carbon dioxide and water vapor takes place at a temperature of about 40°C. NETZSCH provides the appropriate importation technology for the stable operation of these processes along with pumping and grinding technology designed to handle a great variety of substances.

Mixing Pump

The NEMO® B.Max sets new standards with its top-of-the-line mixing and conveyance capabilities for your bio-substrate. It is the result of continuous development work on the NEMO® Progressing Cavity Pump with hopper and conveying screw.

NEMO® BY Progressing Cavity Pump

NEMO® BY Progressing Cavity Pumps can be used in any area of industry where a great variety of different substances must be pumped or very precisely dosed.

TORNADO® Rotary Lobe Pump

A TORNADO® rotary lobe pump fastened onto a mobile base – this is the NETZSCH TORNADO® Mobile. The concept of mounting the equipment onto a car or truck trailer makes it possible to pump large quantities of fluids with solid content, wastewater and slurries at the most unusual of sites.

NEMO® Grinding Systems

NETZSCH grinding systems can be used wherever it is essential that solid matter in fluids be broken down reliably to ensure the prevention of pipe clogging and damage to downstream equipment. The NETZSCH M-Ovas® and the NETZSCH Twin Shaft Macerator enable optimal and efficient grinding of solids in the most varied of applications.

Branches / Industries

Environmental & Energy Waste water treatment, agriculture, construction industry, mining and smelting works, renewable energies, electroplating, ship chandlers, waste water and drinking water purification and similar	Chemical, Pulp & Paper Building material, biofuel, chemical and biochemical, paint and varnish, wood processing, ceramics and glass, leather/tanneries, paper and pulp/cellulose, explosives, textile and similar	Food & Pharmaceutical Bakery products, breweries, fish and meat processing, beverages, dairies, fruit processing, pharmaceutical and cosmetic products, wine, sugar and starch and similar	Oil & Gas Upstream On and offshore oil production Downstream oil transfer, petrochemicals, refineries re-injection and similar	Dosing Technology Cars, trains, planes and ship construction, electrical, renewable energies, pharmacy, food, bonding and sealing and similar

NEMO® Progressing Cavity Pumps NEMO® progressing cavity pumps are utilized in various industries to convey many types of fluids in a continuous, low pulsating manner, while maintaining an accurate flow. Wide Range of Applications The pumps are specifically designed for products with the following characteristics: High solids content (maximum particle size up to 6”/150 mm) and free of solids Low to high viscosity (1 mPas - 3 million mPas) Thixotropic and dilatant Shear-sensitive Abrasive Lubricating and non-lubricating Aggressive (pH 0 - 14) Adhesive

NEMO® M.Champ® In block construction design with maintenance free flexible rod and integrated reserve stator Performance Capacities up to 85 m3/h (360 gpm). Pressures up to 6 bar (85 psi). Range of Applications Industrial applications in environmental industries for low to highly viscous fl uids with or without solids. Description Compact design with fl anged robust IEC parallel shaft gear unit. The patented and integrated NEMOLAST® reversible stator and the simple design guarantee a long service life and low life cycle cost. Increased application possibilities with the use of P or L geometries.		NEMO® BY In in block construction design Performance Capacities up to 400 m3/h (1,800 gpm). Pressures up to 24 bar (340 psi). Range of Applications Industrial applications in environmental, food, oil and chemical industries for low and highly viscous fluids with or without solids. Description Compact design with flanged drive; low investment and operating and maintenance costs. Four rotor/stator geometries for optimised performance.

NEMO® SY With bearing housing and drive shaft Performance Capacities up to 500 m3/h (2,200 gpm). Pressures up to 48 bar (680 psi) as standard, up to 240 bar (3,400 psi) as high pressure. Range of Applications Industrial applications in environmental, food, oil and chemical industries for low and highly viscous fluids with or without solids. Description Design with bearing housing and drive shaft allows for universal use of all types of drives. Four rotor/stator geometries for optimised performance.		NEMO® C.Pro® Plastic dosing pump Performance Capacities from 0.5 up to 1,000 l/h (0.13 up to 260 gph). Pressures up to 20 bar (280 psi). Range of Applications Industrial applications in environmental and chemical industries for conveying and dosing of fl uids of low or medium viscosity with or without solids. Description High dosing accuracy (deviation < 1 %). Compact design with directly flanged drive.

NEMO® BO/BS In block construction design with directly flanged drive or as NEMO® SO/SS with bearing housing and drive shaft Performance Capacities up to 200 m3/h (880 gpm). Pressures up to 18 bar (255 psi). Range of Applications Industrial applications in environmental, food and chemical industries for highly viscous and non free-fl owing fluids with or without solids. Description Housing with removable rectangular/square hopper and coupling rod with feeding screw with or without force feed chamber for easier entry of the fluid into the rotor and stator.		NEMO® BF optional with aBP-Module® In block construction design with directly flanged drive or as NEMO® SF optional with aBP-Module® with bearing housing and drive shaft Performance Capacities up to 200 m3/h (880 gpm). Pressures up to 48 bar (680 psi). NEMO® BF/SF with aBP-Module® available from size NM045 up to NM090. Range of Applications Industrial applications in environmental and chemical industries for highly viscous, compact and crumbly media that does not have a tendency to bridge. For media which tend to build bridges the pump is available with aBP-Module®. Description Housing with removable, enlarged rectangular hopper and tapered force feed chamber as well as coupling rod with patented, positioned feeding screw for optimal transfer of the medium to the rotor and stator.

NEMO® BP In block construction design with directly fl anged drive or as NEMO® SP with bearing housing and drive shaft Performance Capacities up to 200 m3/h (880 gpm). Pressures up to 48 bar (680 psi). NEMO® BP/SP available from size NM090. Range of Applications Industrial applications in environmental and chemical industries for compact and crumbly media that may have a tendency to bridge. Description Housing with integrated bridge breaker, mixing additions, enlarged rectangular hopper and tapered force feed chamber as well as coupling rod with patented, positioned feeding screw for optimal transfer of the medium to the rotor and stator.		NEMO® B.Max® In block construction design with directly flanged drive or with bearing housing and drive shaft Performance Capacities up to 70 m3/h (308 gpm). Pressures up to 48 bar (680 psi). Range of Applications Industrial applications in the biogas technology in environmental industries for highly viscous and non free-fl owing fluids with or without solids. Description Housing with large, rectangular/square hopper and tapered force feed chamber, as well as coupling rod with patented, positioned feeding screw for optimal transfer of the medium to the rotor and stator. The ideally placed flushing stud at the hopper housing sees to the best (possible) blending of the substrates.

NEMO® BH Hygienic pump Performance Capacities up to 200 m3/h (880 gpm). Pressures up to 24 bar (340 psi). Description Compact design with directly flanged drive resulting in low initial investment and economical operation and maintenance.		NEMO® SH Hygienic Plus pump Performance Capacities up to 140 m3/h (620 gpm). Pressures up to 24 bar (340 psi). Description The crevice, wear and maintenance-free flexible rod allows the conveyance of highly sensitive and abrasive products. Design with bearing housing and drive shaft allows for the use of all types of drives.

NEMO® MINI BH Mini Hygienic Plus pump Performance Capacities of 0.1 up to 500 l/h (0.025 up to 130 gph). Pressures up to 36 bar (510 psi). Description The smooth crevice-free flexible rod requires no maintenance and is not subject to wear, thus enabling the conveyance of highly sensitive and abrasive products. Compact design with directly flanged drive resulting in low initial investment and economical operation and maintenance. High dosing accuracy (deviation < 1 %).		NEMO® SA Aseptic pump Performance Capacities up to 140 m3/h (620 gpm). Pressures up to 24 bar (340 psi). Description The smooth crevice-free flexible rod requires no maintenance and is not subject to wear, thus enabling the conveyance of highly sensitive and abrasive products. The pump housing has a reduced diameter as well as a product entry moved towards the shaft seal (discharge in vertical position). This creates an absolutely crevice-free pump body generating an optimised flow of the product through the pump. For complete self-emptying, flushing ports are arranged tangentially and pressure ports are arranged eccentrically. To avoid contamination from the atmosphere, all seals are equipped with connections for flushing with sterile fluids, vapour or condensate and fitted with optional tubing. For changing product temperatures a standard stator with reduced wall thickness and a stator protector for dry running and overheating protection is available. Design with bearing housing and drive shaft allows for the use of all types of drives.

NEMO® Immersible Pumps NEMO® semi-submersible pumps are used for emptying barrels, containers, tanks, clarifi ers, pits, etc. They are also used where space is limited and when cavitation may be a danger or where low NPSH is available. Furthermore the pumps are suitable for emptying barrels containing materials harmful to water and the environment where emptying through a connection at the bottom of the barrel is not permitted. Performance Capacities up to 140 m3/h (620 gpm). Pressures up to 24 bar (340 psi). Depending on the application a number of designs/immersion variations are available. The immersion depth is adjusted as required by the application. Description Compact design with directly flanged drive. Four rotor/stator geometries for optimal performance. Immersion depth up to 10 m. The length of the immersed tube can be modified by using an extended pump housing or anadditional suction pipe or a combination of both.

NEMO® Immersible Pump BT with integral Mounting Plate This pump is used in closed pits, tanks and containers where there is the possibility to vertically flange mount the pump to the tank lid. Depending on pump size, speed and immersion depth up to 10 m, an additional support guide is available to secure the pump to the bottom or to the wall near the bottom. Removal of the pump from a full tank is possible because the guide units are self-centering and secure the pump suction without fixings. The pump with discharge connection below the mounting position the discharge connection of the pump is below the tank lid. The product is either piped to the outside vertically through the lid via a 90 ° elbow or horizontally through the tank wall. This minimize the dead space in the pump housing thus reducing the overall height of the pump above the tank lid. This version is normally used where there is only limited space available.		NEMO® Immersible Pump BT with Suspension Bracket This pump is used for emptying open barrels and containers. It is equipped with a suspension bow for crane suspension. Immersion depth up to 3 m.

NETZSCH in the Oilfield General Features of NETZSCH Oilfield Pumps and Systems NETZSCH offers the complete progressing cavity pump range for up and downstream production complete with the necessary equipment such as pump, drive head and motor, control cabinets, rods and other accessories. The range of pumps includes downhole pumps, submersible downhole pumps, transfer pumps, multi-phase pumps and injection pumps. These pump systems are used for a continuous, pressure stable, non-emulsifying, almost pulsation-free conveyance of waste water and crude oil. Wide Range of Applications The pumps are mainly used for fluids with the following properties: High solid content (up to 30 % sand) and also free of solids Low to high viscosities Abrasive High content of gas High content of water High fluid and environmental temperature

Upstream Submersible Downhole Pumps Above all, this system is suitable for deep installation including oglegged and horizontal bore holes. A remarkable feature of this conveying system is that no rods are required and, thus, wear on the tubing is dramatically reduced. Large Range of Capacities and Pressures Capacities from 1 m3/day (6 bpd) up to 350 m3/day (2,200 bpd) Pressures up to 240 bar (3,400 psi) Installation depth up to 2,200 m (7,700 ft)		Downstream Transfer Pumps, Multi Phase Pumps Pumps for Oilfield Processing NETZSCH Transfer and Multi-Phase Pumps have proved to have a long service life even in the case of fluids with high solids and gas contents. Consequently, operational and maintenance costs are low as well as is the initial investment cost. When treating crude oil in oil field processing, NETZSCH pumps are used for procedures such as separation, H2S and sulphur reduction, and gas purification or filtration, to name but a few. Injection Pumps NETZSCH high-pressure pumps are rated for pressures up to 240 bar (3,400 psi) for universal applications. They are also suitable for water re-injection. The system is insensitive to high solid content in the fluid and has a low energy consumption due to its high efficiency. Large Range of Capacities and Pressures Capacities from a few bpd up to 700 m3/h (75,500 bpd) Pressures up to 240 bar (2,830 psi)

TORNADO® Rotary Lobe Pumps The TORNADO® rotary lobe pump is a positive displacement pump. The pumping action is generated by the contra-rotation of two rotors within the pump chamber which are synchronised externally. The media enters the pump chamber through the inlet port and is carried around the chamber by the rotors to the outlet port where it is discharged. Broad Application Spectrum TORNADO® rotary lobe pumps can be used for media that has the following characteristics: Abrasive, corrosive and fibrous Containing solids (max. particle size up to 70 mm) Low to high viscosity Shear sensitive Non-lubricating and lubricating

Stability The best maintenance is no maintenance We have perfected the rotary lobe pump concept by incorporating the tried, tested and proven NETZSCH core competence in the design and manufacture of engineered rubber solutions for the new TORNADO® T2. During the entire pumping cycle only elastomer and metal component surfaces interface within the pump; elastomer to elastomer component surface interfaces, which suffer from excess wear and generate heat, are completely eliminated. Having these dissimilar materials for the static and dynamic pump head components, the elastomeric surfaces are subjected to a lower dynamic loading resulting in less plastic deformation and stress which in turn reduces wear and extends operational life. The use of high quality sealed for life bearings, selected for their load carrying characteristics and long life, combined with the tooth belt drive result in a drive train that can be considered maintenance-free. Compactness - Efficiency in the smallest space Smaller overall dimensions and the innovative design concept of incorpo¬rating a timing tooth belt to both synchronise and drive means reduced space is required for both installation and in place servicing representing a cost saving in terms of site utilisation.		High Performance, Reliability, Maintenance in Place Stability – The best maintenance is no maintenance Plastic deformation and heat generation is reduced by maintaining a uniform elastomeric wall thickness within the pump chamber. Material sections, bearing selection and seal positioning combine to minimize the adverse effects on dimensional changes to pump head geometry due to temperature changes. The design and geometry of the rotors ensures a high level of durability. With the rotor fixing and drive outside of the pump chamber the rotors can have a completely flat continuous front and back face with no dead areas which eliminates the possibility of fibrous material becoming trapped and compacted. The mechanical seal design and seal face position eliminates dead areas and allows constant circulation of the media around the faces which ensures that the risk of media entrapment and compaction is minimised. The TORNADO® T2 all metal pumps can be manufactured from metals offering higher levels of cleanliness, corrosion or abrasion resistance and can therefore be applied to applications demanding the characteristics of these materials, especially in the low sanitary hygienic or chemical market sectors.

Ease of Service "Full Service In Place" instead of "Maintenance In Place" Servicing a rotary lobe pump has never been so easy and all without the need for any special tools. The rotors can be removed and replaced very easily and quickly because they are not bolted or keyed to the shafts within the pump head but fixed with quick-fit non media wetted taper lock assemblies positioned and accessed outside of the pump head. The geometry of the rotors means that they can be fitted and removed independently. There are no keys dictating a unique rotor position which results in faster, easier and cleanerrotor removal and replacement and for rotor synchronisation a setting device is included as an integral part of the pump front cover. Benefitting from all these features the service time for the TORNADO® T2 has been reduced to significantly less than half the time required for servicing a conventional rotary lobe pump. The pre-set cartridge mechanical seals are fitted directly into the rotor and mounted on the shafts as one assembly. There are various cartridge mechanical seals available all of which fit into a common housing allowing for seal upgrades without modification.		Ease of Service Maximum reliability through design, material and range of mechanical seals The revolutionary NETZSCH PRS (Pulsation Reduction System) guarantees an almost pulsation-free discharge that is of benefit in many process applications. Even when used in conjunction with straight bi-lobe rotors, which ensures better solid handling capability and easier maintenance, the NETZSCH PRS provides an almost pulsation-free flow which outperforms the characteristics of complex multi-lobe helical rotors. The pump chamber and mechanical seal design and position eliminates dead areas, where pump media can collect and compact, making cleaning easier, either manually or by CIP. From GSS1 to BSS² No ingress of the media into the bearing housing in the event of seal failure Easy access to seal buffer/quench and barrier/flush connections Visual indicator of seal performance 1GSS=Gearbox Security System ²BSS=Bearing Security System

Design and position of mechanical seal: cartridge unit integral with rotor Uninterrupted and direct flow of media to and around seal faces Self draining, no dead areas No wear of shafts, the seal is mounted on an integrated rotor sleeve Easy assembly and disassembly		The classic TORNADO® T1 with its proven quality For more than a decade we have been supplying the classic design NETZSCH TORNADO® T1 rotary lobe pumps. Their extensive use in applications in the Environmental and Energy, Chemical, Pulp and Paper and Oil and Gas sectors for flow rates up to 1000 m3/h demonstrate their high performance. Pump size and specification are precisely tailored to suit the characteristics of the pumped media and the operating requirements. Three series with 12 models available provide for flow rates up 1,000 m³/h at discharge pressures up to 6 bar for both intermittent and continuous operation. For higher discharge pressures customised solutions are available. Your benefits: GSS1technology for long term reliability Maintenance without the need to disconnect the inlet and outlet pipework Easy and quick access to the lobes and shaft seals Tolerance of running dry Short delivery times – all manufacturing ‘in-house’, large stock of components 1GSS=Gearbox Security System

The NETZSCH TORNADO® Mobile TORNADO® rotary lobe pump on wheels for use at the most unusual of locations. A TORNADO® rotary lobe pump fastened onto a mobile base – this is the NETZSCH TORNADO® Mobile. The concept of mounting the equipment onto a car or truck trailer makes it possible to pump large quantities of fluids with solid content, wastewater and slurries at the most unusual of sites. Based on the given application, a TORNADO® rotary lobe pump is selected in the appropriate size and then simply installed onto a trailer. High capacity and low space requirements make the TORNADO® Mobile ideal for use in any disaster situation. Pump type XLB-8/2 Bi-directional, self-priming rotary lobe pump, with pulsation-free helical lobes made from GG25 cast iron with NBR rubber coating, supported by two bearings. Adjustable housing half-shells and replaceable frontal wear plates. Diesel Drive Powerful Deutz 112 kW / 149 PS 4-cylinder diesel drive, 4-stroke direct injection engine, water cooler, fuel filter, air filter, injection pump, lubricating oil filter, oil pan, oil level dipstick, thermostat, cooling fan. 12 V starter. Soundproof hood ensures quiet operation. Suction filter, exhaust assembly with silencer. Connections Suction: 3 x DN 159 Perrot V Type; discharge: 3 x DN 159 V Type (Storz A or other types of connections also possible). Discharge ports on side of unit, each fitted with a blind cover; all pipes and flanges hot-dip galvanized. Trailer Completely hot-dip galvanized; made from stable, torsionally rigid structural steel with drive consoles and vibration dampers. Stable, hinged front support wheel; 4 supports with hand crank. Overrun brake with auto-reverse, fitted with with DIN towing eye for truck hitching; tarp and bows. Total weight 3400 kg. Drive Accessories Optimized starting, tachometer with adjustable speed monitor, ignition starter switch, error memory. Presettable shut off time, resettable hours run meter, total hours run meter. Gear and Coupling Directly flanged gear reducer, 1:3 ratio reduction, with hand-operated clutch.
TORNADO® Rotary Lobe Pump High Performance, Reliability, Maintenance in Place NETZSCH GSS Technology - Gearbox Security System Provides positive separation between pump head/product seals and pump gear box Protects bearing and timing gears extending operational life time Eliminates product ingress into gear box in the unlikely event of product seal failure Eliminates the risk of gear oil ingress into the pump media Reduces product seal replacement costs		Our design - your benefit: low life cycle costs 1 Front Cover Rotors, cover seal and product seals can be accessed for inspection, service or replacement by simply removing the front cover. Disassembly of the inlet and outlet pipework and pump housing is not necessary. 2 Wear Plates Abrasion and chemically resistant, replaceable wear plates are fitted both sides of the rotors. 3 Rotors Straight sided or helical rotors are selected to suit individual application requirements. Rotors are available as bi-lobe, tri-lobe or four-lobe and wide a range of materials are available. 4 Housing Crescents Modular construction allows for the crescents to be simply replaced should wear occur. Pump life time can be further extended with the option of replaceable crescent liners. 5 Product Seals Wide range of product seals and mate¬rials are available, which are selected to suit individual application requirements. Seal arrangements include easy access connections for seal quench or flush. 6 Pump Gear Box The patented gear box design includes NETZSCH GSS-Technology separating the pump head from the gear box which eliminates cross contamination between the pump media and gear box lubricant.


Type of Joints The Proper NEMO® Joint for Every Application The type of joint chosen is an important factor influencing the operating safety and the life cycle costs of a NEMO® Pump. Selection of the perfect joint will depend on the application, the operating conditions and the substances to be conveyed, as well as the pump model.

B Universal Pin Joint The NEMO® universal pin joint is the standard joint for NEMO® industrial pumps because of its simple design and outstanding reliability. To achieve a long service life, the joint is oil fi led and sealed by the NEMO® SM® seal. The joint can also be used without seal in case of extremely high temperatures and products where elastomers are not suitable. The joint consists of a minimum number of parts that enables simple dismantling for maintenance.	V Pin Joint The operational characteristics of the NEMO® V pin joint are similar to those of the B pin joint. For longer service life in difficult applications they are strengthened by hardened bushings fitted into boreholes in the coupling rod and the rotor/drive shaft head. The Vpin joints with hardened bushes are easy to remove for maintenance purposes. Standard on the 125 pump size.	H Hygienic Pin Joint The open, patented pin joint was designed specifically for use in hygienic pumps. It is crevice and dead space free, polished and, therefore, easy to clean. The joint is made in accordance with US 3-A Sanitary Standards.

F NEMO® Flextec Flexible Rod The flexible rod is wear- and maintenance free because there are no components moving against each other as in other joint types. Neither lubrication nor seals are required. Therefore, the flexible rod is suitable for high pressures and temperatures. The flexible rod is also free from crevices and dead spaces which allows it to be used for pumping highly sensitive products in aseptic conditions. It is designed in accordance with the US 3-A Sanitary Standards.	K Joint The patented K joint was designed for extremely arduous industrial applications involving constant pump running, frequent stop/starts or shock loads. It is kinematically designed so that the torque and axial loads are borne by separate elements within the joint. The joint is oil fi lled and hermetically sealed by two seals which are resistant (compatible) against the lubricant and the pumped product. Filling the space between the two seals with oil allows the use of the joints at pressures up to 12 bar (170 psi).	Z Double Seal Pivot Joint For the largest flows and pressures possible with NEMO® pumps where the torques and axial loads are at their highest (in bearing housing size NM 125SY and above) the pumps are fitted as standard with a cartridge type precision pivot joint. The joint is oil filled, hermetically sealed by two seals which are resistant (compatible) against the lubricant and the pumped product. It is suitable for continuous operation.

EXPO21XX Online Trade Fair		Navigation : EXPO21XX.com > FLUID 21XX > Pump: Parts and Motors > NETZSCH Pumps