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E2    Germany Masterflex
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Masterflex AG from Gelsenkirchen is a specialist in developing and manufacturing superior connection and hose systems made of innovative high-tech plastics. The company operates worldwide.
 
Product Line Up
Suction & transport hoses
 
High abrasion resistant PU hoses
Keep costs and benefits in perfect balance.
Hardly inflammable PU and TPV hoses
For that wonderful feeling of knowing you have the risk of fire well under control.
Microbe and hydrolysis
resistant PU hoses
Stop microbes from making themselves at home here.
PU, PO and silicone
hoses in food quality
Make sure that only stuff that belongs in there gets in there.
Antistatic and electrically conductive hoses made of PU and other materials
So you needn’t ever worry about being struck by lightening.
 
Temperature resistant
TPV hoses
Stop things from getting too hot.
Crush resistant hoses
Simple help to make sure you’re never stuck with the follow-on costs.
PVC and EVA hoses
The right solution for any application – no matter how puzzling.
Chemical resistant and
abrasion resistant TPA hoses
Combine many features in one premium hose.
 
 
Suction & blower hoses
 
Hoses for air conditioning, ventilation and welding fumes
For a technically healthy atmosphere in the workplace.
Exhaust gas hoses

 
For a clear head and a clean environment.
Medium and high temperature hoses up to +1.100 °C
Help to handle hot things with ease.
Vulcanised temperature hoses up to +250 °C
 
For individual solutions to drying tasks.
Chemical hoses

 
Never fall apart, no matter how aggressive the media.
 
Antistatic & electrically
conductive Clip hoses
Make sure that sparks don’t fly.
Custom designed hoses
 
Prove that the impossible often isn’t.
     
 
Connecting systems
 
Cuffs
Help to make sure things run smoothly, right through to the end.
Flanges
Make sure that everything fits just right.
Threaded socket
Make sure you always make the right connection.
Hose clamps
Always create the right connection – with speed and efficiency.
Other connecting elements
The right solutions for lots of applications.
 
Tube systems
 
24.1 Master-Protect tube bend
Temperature Range
• ca. -40°C to ca. +80°C
• intermittent to +110°C
24.1.1 Master-Protect assembly tube
Temperature Range
• ca. -40°C to ca. +80°C
• intermittent to +110°C
24.2 Master-Protect Tube
Temperature Range
• ca. -40°C to ca. +80°C
• intermittent to +110°C
 
Templine hoses
 
Templine
If a medium-carrying link must be movable and easily extended or replaced, hoses and not rigid pipes are the practical choice for that link. Moreover, to prevent heat loss in the carried medium, a combination of hose and electric heating is the ideal solution.
This combination is offered by the novel templine heated-hose system from Masterflex AG. This innovative design additionally leads to a significant reduction in energy consumption! Development of the Masterflex AG templine product series was the outcome of the Company's long expertise in the field of innovative High-Tech Hose Systems and of ongoing dialogue with customers. The heart of this new development is a medium hose combined with an economically efficient heating system and a completely new design. By virtue of their design, templine heated hoses have specific advantages for the user compared with conventional heated-hose systems. The latter, electrically heated by means of conventional heating elements derived from the "trace heating" model are always only a compromise. Such heating systems cannot always match operators' individual requirements. Awareness of this inspired Masterflex AG to develop an alternative approach and ultimately a new heated hose system.
Applications
The number of individual applications in process engineering is immense. Electrically heated hose systems are found for example in:
  • chemical and petrochemical plants for grease and oil liquefaction, for conveying chemicals in movable plant units, in plants handling bulk materials (decondensation) and liquids and much else
  • in the motor industry in analysis systems for monitoring exhaust gases
    in mechanical engineering, e.g. for heating hydraulic fluid and in book-binding machines
  • in adhesive technology, e.g. in labelling machines and machines for laminating wood and plastic
  • in automation, e.g. in production robots in the motor industry (painting, bonding of bodywork parts etc.)
  • in the food and allied industries, e.g. for conveying fats, liquid sugar, cocoa butter
  • in special applications, e.g. equipping of vehicles during exhaust-gas clean-up
 
Heated Hoses
Wherever media must be kept flowable by temperature maintenance and a flexible link between inlet and outlet is required, electrically heated hoses are the ideal solution. templine heated hoses are flexible in two senses:
  • high mechanical flexibility due to the concentric layout of the heating system
  • four heating cables = four circuits = four different heating capacities
  • Electrical interconnection of these heating cables determines the heating capacity of the templine heated hose. It can vary between 50% and 200%.

templine functional principle
The medium-carrying hose inside is covered by a temperature-resistant braiding. The four heating cables are woven into and fixed inside. They produce on the hose surface a uniform heat which can be precisely monitored at all times. The heating conductors consist of various metal alloys with different resistances. Designed as highly flexible fine-wired conductors, they follow almost every movement. Different combinations of the heating cables allow to influence on the heating capacity of the hose.

 
templine control technology
 
templine-R temperature controller
The templine-R complements the heated hose, making it an integrated, ready-for-use system. The electronics monitor the temperature of the medium in conjunction with a sensor on the surface of the medium-carrying hose. They are installed at the factory in the heated hose's connection housing.
templine-B temperature limiter
The temperature controller can be combined with the templine-B temperature limiter inside the adaptor enclosure. The limit value can be individually chosen according to process requirements as with the temperature controller.
templine-A connecting piece
The templine-A heated-hose system has been designed for the connection between external supply/control and heated hose. The temperature sensor lines are integral components of the flexible supply cable.
         

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