TechnologY

Mechanical Micromachining

Mechanical μ-machining technology enables highly detailed shapes and removes material of a workpiece with miniature wearable tools.

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About Mechanical Micromachining

Posalux high-tech 2.5D micromachining solutions are tailored for mass production and mainly dedicated to the electronics industry.

Function

Mechanical micromachining, commonly known as micromachining, is a specialized manufacturing technology that involves the use of micro tools, such as micro-endmills or drillbits, with geometrically defined cutting edges. This subtractive fabrication process crafts devices or features with dimensions in the micrometer range. It mirrors traditional machining in approach but operates on a distinctly smaller scale, necessitating specialized equipment and techniques to define microscale structures or components. Mechanical micromachining provides:

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Flexibility
Cost-effective solution for small-batches
Complex geometry
Reduced waste
Integration
Scalability
Direct production

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What we can do with Mechanical Micromachining

Mechanical Micromachining

Drilling and routing of composites and non-ferrous materials for printed circuit boards (PCB) industry

Composites and non-ferrous materials offer interesting properties in the PCB industry. However, these materials require intricate handling to prevent defects and ensure PCB integrity. Posalux dives into these complexities and solutions micro-machining these advanced materials dedicated to high-tech electronics.

Mechanical Micromachining

Test socket guide plates micro machining (drilling, milling cutting) for semiconductors testing industry

Micromachining test socket guide plates for the semiconductor testing industry faces the challenge of delivering ultra-precision amid rapidly evolving chip designs. Any minor inaccuracies can disrupt testing or damage chips. As semiconductor complexities increase, adaptability in micromachining processes, ensuring speed and consistency, becomes crucial.

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Answering your questions about Mechanical Micromachining

To find out if Mechanical Micromachining technology is the right fit for your application, we answer your questions on the subject. More questions about Mechanical Micromachining? Our team of experts is there for you!

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What material can be micro-machined with Mechanical Micromachining Technology?

Metal alloys

Aluminium
Brass
Bronze
Non ferrous metals
Stainless steel

Precious metal

Copper
Palladium
Titanium
Tungsten carbide
Irridium

Bio-metal

Bio-compatible material
Nitinol

Engineering plastics

PEEK
Polymers
S1000
Torlon
Vespel
PPS
Miproplate

Ceramics

Ceramics
Hard ceramic
Photoveel IIs
Si3N4
Silicone nitride
Zirconia
Silicone carbide
SiC

Metal

Hardened metal
Hardened steel
Steel

Multi substrates material

IMS
Metal baked
PCB laminates

Composite Materials

Delitt
FR4
FR5

What are the capabilities of Mechanical Micromachining Technology ?

X, Y and Z axes with linear motor drives
Controlled depth drilling and routing processes (blind holes, floating, mapping, polishing, etc.)
Accuracy ±15 microns
Axes acceleration up to 4g
Diameter/depth ratio 1/10
Up to 12 spindles per machine
Up to 12’000 tools embedded
Software with Posalux intuitive MMI
Dual versions with two identical machining units are available