ASTI
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  • Offer Profile
  • ASTI (Automatismos y Sistemas de Transporte Interno) is an international engineering firm that builds made-to-measure automated intralogistics optimisation solutions.
    ASTI forms part of ASTI Technologies Group (ATG), created to deliver technology-based solutions that optimise enterprise productivity.

    Our solutions range from traditional materials-handling equipment like conveyors and handlers through to latest-generation systems like automated guided vehicles (AGVs), all designed to maximise intralogistics flexibility, efficiency and effectiveness.
Product Portfolio
  • Projects

      • FOOD

          • AUTOMATIC TRANSPORT FOR HIGH PRESSURE FOOD PROCESSING

          • CLIENT
            Manufacture of food products

            TASK
            Logistic automation of the food storage and packaging process in a newly created plant

            DESCRIPTION
            The client required logistical automation between production, their high pressure storage system, and the packaging area for the food produced. During this process, the food products subject to storage treatment were transported in cylindrical containers.
          • AUTOMATIC MOVEMENT SYSTEM IN A COMPANY IN THE FOOD INDUSTRY

          • CLIENT
            Company in the food sector

            TASK
            Automation of movements at the end of the line

            DESCRIPTION
            The client required the automation of internal logistics at the plant
          • AUTOMATIC MOVEMENT OF FINISHED PRODUCT VIA AGVS

          • CLIENT
            Dry pasta product manufacturing company

            TASK
            Automation of movement between production, baling and storage

            DESCRIPTION
            A system of AGVs was installed at a newly constructed plant to automate movement
          • AUTOMATIC TRANSPORTATION SYSTEM

          • CLIENT
            Cold meat manufacturing company

            TASK
            To transport racks with product being processed between different dryers. To control weight reductions to manage production.

            DESCRIPTION
            The company had an obsolete automatic transportation system. The status of the curing process was calculated based on time.
          • SOLUTION FOR AUTOMATIC TRANSPORTATION OF AN UNSTABLE LOAD

          • CLIENT
            Company in the food sector that produces frozen bakery products

            TASK
            Movement of the palletised product between the production and baling lines in addition to the movement of baling to the store.

            DESCRIPTION
            The client would manually undertake the repetitive movements performed at the end of the line
          • SYSTEM OF AUTOMATIC GUIDED VEHICLES RENOVATION

          • CLIENT
            Dry pasta product manufacturing company
            TASK
            Automation of movements between the production and baling areas
            DESCRIPTION
            The company had a system formed by three AGVs with obsolete components that did not enable maximum exploitation of said vehicles
        • AUTOMOTIVE

            • AUTOMATIC SUPPLY OF AUTOMOTIVE COMPONENTS
               

            • CLIENT
              Car manufacturer

              TASK
              Automation of assembly lines

              DESCRIPTION
              Inefficient vehicle assembly line
            • COMPONENTS SUPPLY SYSTEM VIA OMNI-DIRECTIONAL EASYBOT VEHICLES

            • CLIENT
              Vehicle manufacturer

              TASK
              Constant and efficient supply of components to the main supply line

              DESCRIPTION
              The supply of materials was performed manually.
            • AUTOMATION OF THE FLOW OF MATERIALS ON THE ASSEMBLY LINE

            • CLIENT
              Vehicle manufacturer

              TASK
              Automation of assembly lines

              DESCRIPTION
              The vehicle assembly line was not automated.
            • AUTOMATION OF KITTING PREPARATION LINES WITH A SYSTEM OF AGVS

            • CLIENT
              Automotive component manufacturer

              TASK
              Automation of auxiliary material assembly lines

              DESCRIPTION
              The component assembly line was not automated
            • AUTOMATIC KITTING PREPARATION SYSTEM
               

            • CLIENT
              Manufacturer of auxiliary components for the automotive sector

              TASK
              Automation of kitting preparation lines

              DESCRIPTION
              The kitting preparation line was not automated
            • AUTOMATION OF DASHBOARD ASSEMBLY LINE
               

            • CLIENT
              Manufacturer of auxiliary components for the automotive sector

              TASK
              Automation of dashboard assembly lines

              DESCRIPTION
              The component assembly line was not automated
          • PHARMACEUTICALS

              • MINI-LOAD SYSTEM IN AN AREA OF CONTROLLED TEMPERATURE

              • CLIENT
                Company in the pharmaceutical sector

                TASK
                Foster a suitable environment for the efficient preparation of orders

                DESCRIPTION
                The preparation of orders in areas of controlled temperature is highly complicated due to difficult working conditions, resulting in a high number of errors
              • WAREHOUSE MANAGEMENT SYSTEM AND ORDER PREPARATION CARTS

              • CLIENT
                Pharmaceutical company

                TASK
                Management of the contents of the warehouse and an efficient order preparation system

                DESCRIPTION
                Warehouse management system (WMS) with order preparation carts
              • WAREHOUSE MANAGEMENT SYSTEM WITH A PICK-TO-LIGHT SYSTEM

              • CLIENT
                Pharmaceutical company

                TASK
                Management of the contents of the warehouse and order preparation with a pick-to-light system

                DESCRIPTION
                Warehouse management system (WMS) with a pick-to-light system
              • AUTOMATION OF THE FLOW OF MATERIALS IN A PHARMACEUTICAL COMPANY

              • CLIENT
                Company in the pharmaceutical industry
                TASK
                Automatic movement of materials within the plant
                DESCRIPTION
                During the production process for pharmaceutical products the movement of different materials – such as raw materials, auxiliary production materials and the finished product – is necessary. The client required a solution that enables the execution of all of these necessary
              • COMMUNICATION SYSTEM BETWEEN MACHINES
                 

              • CLIENT
                Pharmaceutical product manufacturer
                TASK
                Communicate and control a machine remotely.
                DESCRIPTION
                A communication and machinery control system in a clean environment
              • WAREHOUSE MANAGEMENT SYSTEM AND ORDER PREPARATION VIA RADIOFREQUENCY

              • CLIENT
                Pharmaceutical company
                TASK
                Management of the contents of the warehouse and preparation of orders with radiofrequency terminals
                DESCRIPTION
                Warehouse management system (WMS) with radiofrequency terminals
            • AERONAUTICAL

                • HARDBOT IN AN AERONAUTICAL COMPANY

                • CLIENT
                  Aeroplane component manufacturer

                  TASK
                  Movement of parts to the painting cabin

                  DESCRIPTION
                  The client required a large vehicle to transport parts to the painting cabin automatically
                • SOLUTION IN AN AERONAUTICAL COMPANY

                • CLIENT
                  Aeroplane component manufacturer

                  TASK
                  The movement and storage of work tools at the plant.

                  DESCRIPTION
                  The tools required for the production of the parts that will form a part of the fuselage of an aeroplane are heavy and large, hindering their movemen
              • COSMETICS

                    • AUTOMATIC TRANSPORTATION SYSTEM IN A COSMETICS COMPANY

                    • CLIENT
                      Cosmetics manufacturer

                      TASK
                      Automatic movement between the palletisation line and the baling line

                      DESCRIPTION
                      The client initially required the installation of a system of AGVs as they were using obsolete vehicles. Given the increase in productivity at the factory, an additional AGV was added to the system a few years later.
                • BATTERIES

                      • AUTOMATIC TRANSPORT FOR THE MOVEMENT OF BATTERIES

                      • CLIENT
                        Battery manufacturing company

                        TASK
                        Automation of logistics movements via the use of AGVs

                        DESCRIPTION
                        The movement of batteries throughout production processes can be a task with a low level of ergonomics.
                  • AUTOMATIC INTERMEDIATE STORAGE SYSTEM

                        • AUTOMATIC INTERMEDIATE STORAGE SYSTEM

                        • CLIENT
                          Electrical appliance manufacturing company

                          TASK
                          Match two work flows through automatic intermediate storage

                          DESCRIPTION
                          Two consecutive processes have different execution times resulting in the accumulation of material waiting to begin the second process
                    • SOLUTIONS

                        • AUTOMATED STORAGE

                        • Automated warehouse system elements.
                        • AUTOMATED CONVEYANCE

                        • Automated conveyance solutions.
                        • INTERFACE

                        • Communication with any enterprise software
                        • DATA CAPTURE SYSTEM

                        • Communication with any plant elements
                      • SERVICES

                      • AT ASTI WE UNDERSTAND THE IMPORTANCE OF KNOWING EVERY LAST DETAIL OF OUR CLIENTS’ BUSINESSES. EVERY CLIENT HAS UNIQUE LOGISTICAL NEEDS BASED ON THEIR INDUSTRY, ACTIVITY, HISTORY AND RESOURCES. OUR TEAM STUDIES THESE PARAMETERS AND DEVELOPS, ALONG WITH THE CLIENT, THE SOLUTIONS OF GREATEST ADDED VALUE IN THE SHORT, MEDIUM AND LONG TERM.
                          • FINANCIAL SERVICES

                          • ASTI offers multiple formulas for the acquisition of its solutions via the renting or direct financing of its equipment option. With this option, the client can perform diverse tests or permanently use equipment without having to invest directly in the purchase of equipment.
                          • ENGINEERING SERVICE

                          • With the data collected from an initial stage of operational analysis, our engineering team will perform studies and design the most suitable solution to optimise internal logistics. If necessary, the team will also be able to design the specific tools required to achieve said optimisation.
                          • SIMULATIONS AND PROTOTYPES

                          • ASTI offers the option of creating a prototype of the solution proposed to check the functioning of the complete system and its contributions before implementing it in the client’s production processes.
                          • COLLABORATIONS WITH CLIENTS

                          • At ASTI, engineering is key to understanding first-hand client processes in order to work together to find the most appropriate solution to each situation. ASTI collaborates closely with its clients in the design of more optimal logistics processes for their production processes, offering the knowledge acquired by ASTI over the course of its 35-year career working in diverse sectors such as the pharmaceutical, automotive, food and cosmetic. ASTI becomes its clients’ partner in the development of quality technology solutions that contribute towards the optimisation of clients’ logistics processes.
                          • DEVELOPMENT OF CUSTOMISED INTERFACES

                          • Thanks to the multidisciplinary team at ASTI, we can fully customise the design of our system interfaces to facilitate learning and consequently the adoption of the new system. These personalised interfaces enable our clients to maintain the same line on all pieces of industrial software, guaranteeing better acceptance of the new system.
                          • RE-ENGINEERING

                          • ASTI offers its re-engineering services to help its clients make the most of their resources. As such, thanks to the know-how acquired during the period studying the client’s activity, ASTI is capable of reorganising their processes to optimise production. With its process re-engineering services, ASTI redesigns work flows and the movement of materials in such a way that the new process is more efficient, enabling greater levels of productivity.
                          • MAINTENANCE SERVICE

                          • PREVENTIVE MAINTENANCE
                            Ensures the correct functioning of the facility, avoiding possible imperfections caused from use.

                            CORRECTIVE MAINTENANCE
                            Full service for repairs due to imperfections.

                            REMOTE MAINTENANCE
                            Immediate response to any incident.
                          • PROJECT MANAGER

                          • Given the complexity of the ASTI solutions that involve different company departments, a Project Manager is used as a management model. The Project Manager is responsible for controlling the fulfilment of both the solution deadline and the solution budget, and he or she serves as a unique point of contact with the client to share the overview of the project and resolve any questions. This person facilitates communication between ASTI and the client, streamlining the solving of problems that may arise during the development of a project.
                          • TRAINING AND PRODUCTION SUPPORT

                          • ASTI offers its training service in the use of its systems in order to help companies understand their functioning and facilitate adaptation to the use of an automatic system. Additionally, ASTI provides production support to guarantee that the introduction of its automatic systems does not affect the normal functioning of the factory. Thanks to training tasks and accompaniment throughout the implementation of the new system, learning periods are reduced, with the system offering a 100% performance in a short period of time, which translates to a short learning cost curve.