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Motor technology
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Three-phase motors
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Asynchronous motors:
constant and robust
Asynchronous three-phase motors can be found everywhere
where a constant performance is required. Due to their robust design, they
can also be found in places where drives are subjected to more extreme
mechanical stresses. For instance as vibration drives in the concrete
industry. This type of motor is also preferably used for constant speed
applications. For driving pumps, conveyor belts or also fans. Irrespective
of their application, asynchronous three-phase motors offer a cost-effective
solution. Provided there are no special size requirements.
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Asynchronous servo motors:
robust and universal
Three-phase motors, designed as asynchronous servomotors,
are as robust as purely asynchronous models. Due to their variable
speed they can, however, be universally used. For instance as main
spindle drive of machine tools, in test stand machines or even for grinding
applications.
This type of motor is also used as a travelling mechanism for, i.e.
electrically operated stacker trucks. Where size is not an important factor,
these three-phase motors also offer a cost-effective solution
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Synchronous motors:
efficient and precise
Synchronous drives offer a particular high efficiency,
making them especially interesting for continuous operation applications.
The frequency accurate speed ensures for instance that the drive axles of
conveyor belts are always synchronized. An advantage that is also the reason
why synchronous drives are used in the beverage industry.
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Synchronous servo motors:
precise and highly
dynamic
Apart from being as energy saving as synchronous motors,
synchronous servomotors not only offer controllable speeds but also other
advantages: these include a high power density, a low moment of inertia and
the option of a very compact design. All in all this results in a motor for
highly dynamic applications. In particular where a short cycle is required
or accelerations are part of the moving operation. This applies, for
instance to drives for tool changers or for axle drives used in machine tool
manufacture.
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DC motors:
Versatile and variable
DC motors include shunt wound, serial wound and compound motors, as well as permanent magnet excited motors, with each version offering specific benefits. DC motors are generally used in Wind Turbine Generator Systems as blade adjustment or pitch drives. They are, however, also used as winding drives in the textile industry.
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Shunt wound motors
The benefit of shunt wound motors is, in particular,
their extremely stable speed. The starting torque of these motors is
somewhat lower.
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Serial wound motors
For serial wound motors, exactly the opposite applies.
There is no defined idling speed and their speed under loading reduces more
than in shunt wound motors. These motors do, however, offer a high starting
torque. They therefore withstand high loads during short periods of
operation and are thus also used in starter motors of, for instance,
electric locomotives.
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Compound motors
The compound motor combines the advantages of the shunt
and serial wound motor. With a balanced rapport between speed and torque it
is, for instance, used for drives of presses and punching machines.
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Permanent magnet excited motors
Permanent magnet excited motors offer the advantage of
not requiring any energy for generating a magnetic field. This improves the
efficiency in particular in case of a low overall output. At the same time,
these motors require little space. Also there are no losses from the
excitation windings, as these are replaced by magnets
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Drive Systems
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Gears
One could find out what every type of gear can offer. And then decide for which purpose the gear should be used. We prefer to establish what a gear should achieve. You do after all have quite definite requirements. And these can be quite specific, just like our options for meeting these requirements. SSB Duradrive
offers you numerous solutions. From spur to
cycloidal gears. And where a special solution is
needed for a special requirement, we will
provide exactly that. For instance by combining
the advantages of different types of gears.
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Spur gears: robust and
efficient
Spur gears have a simpler design compared to other gears.
They are consequently extremely robust and cost effective and are highly
efficient. Spur gears are therefore of particular interest for standard
industrial applications. For instance in the railroad and materials-handling
technology.
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Worm gears:
redirecting and
self-locking
Worm gears allow a redirection of power by, in most
cases, 90°. These gears have a rather low efficiency but provide the major
advantage of being self-locking whilst offering a high gear reduction. Worm
gears are, in particular, used as power gears in, for instance presses,
rolling mills, in materials handling technology or also in mining machines.
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Bevel gears:
space saving and highly
efficient
Like the worm gear, the bevel gear also produces a 90°
redirection of power. This type of gear does, however, have the distinct
advantage that it produces a much higher effectiveness due to the high gear
ratio. As these gears produce hardly any inherent heat, bevel gears can also
be designed much smaller. Apart from in general industrial applications
these gears are often used in differential gears.
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Planetary gear:
compact and quiet operation
Planetary gears are designed to offer high gear ratios
and high torques. Their moment of inertia is low and they are extremely
smooth running. Because of this and their compact design they are often used
where space is at a premium. For instance in pitch drives or as main gears
for Wind Turbine Generator Systems.
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Cycloidal gear:
durable and precise
Cycloidal gears do not require gear wheels. In these
gears, cam plates transfer the torque with a rolling movement. These types
of gears are therefore extremely robust and nearly fault-proof. All in all,
cycloidal gears require little maintenance and experience little wear,
whilst offering a small design. They are very precise and are, for instance,
used in industrial robots.
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Converters: From simple
to modular.
Generally we offer three types of converters: frequency, servo and universal converters. But we regard this more as a starting point, as with our different modules and configuration options we offer you a converter technology precisely geared to your individual requirements.
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Frequency converters
In general, converters can generate a voltage from an
alternating current with a certain frequency corresponding precisely to the
desired frequency. They are often used to drive an asynchronous motor. The
simplest form of converting voltage is the frequency converter. It controls
the speed without any feedback.
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Servo converters
Servo converters, on the other hand operate dynamically.
This ensures a high speed accuracy. As usual for servo motors, the specified
speed is attained and maintained. The speed can also be quickly changed. To
allow other different applications, servo motors have a modular design. A
second transducer system can, for instance be integrated.
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Universal converters
Universal converters combine the characteristics of
frequency and servo converters. They can be operated with a simple speed
control or speed feedback. Universal converters operate with a current
recuperation, making them particularly energy efficient. In this way an
asynchronous motor can be operated as a generator. The energy generated, for
instance, during braking of an electrical locomotive is fed back into the
grid and is thus not lost. The same also applies to motors of centrifuges or
elevator drives.
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Controls
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Controls:
From control cabinet to software
Apart from drives and gears SSB Duradrive also builds its
own control cabinets. We can consequently plan and implement also individual
requirements for the controls of your drive system. From the size of the
control cabinet, to the wiring plan and up to the installation of individual
components. Apart from proven standard PLC applications also
project-specific solutions are possible for the control software, which we
develop and program as per your requirements.
Alternatively we offer the option of using our manufacturing skills without
the planning phase. For instance if you have already completed the planning
of your controls. In this case we will just implement the design and build
the control cabinets as a contractor.
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