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Today, microsonic is an acknowledged specialist in the field of ultrasonic sensors for industrial automation applications and commercial vehicles. A large number of patent applications and a constantly growing assortment of products are witness to the power of innovation at microsonic.
 
Product Line Up
sensor overview
 
mic+ ultrasonic sensors
mic+ sensors are available in four device designs with five different detection ranges.
mic ultrasonic sensors
These completely metal mic sensors are available in two device designs with five different detection ranges.
vnp ultrasonic sensors
The vnp sensors with settable relative detect points supplement the successful mic+ sensor series.
pico+ ultrasonic sensors
The new M18 ultrasonic sensor: 3 ranges, 2 housing’s designs, 3 operating types.
 
pico ultrasonic sensors
pico sensors are powerful but inexpensive and are contained in an M18 housing.
lpc ultrasonic sensors
The lpc sensors are available as a two switched outputs, a one analogue output and an analogue plus switched output version.
lcs ultrasonic sensors
Ultrasonic sensors of the Ics serie are available in three device variants with three different operating ranges.
zws ultrasonic sensors
The zws sensors featuring a cubical housing and a teach-in button are among the market's smallest available ultrasonic sensors.
 
crz ultrasonic sensors
Small cubical ultrasonic sensor with a special parylene protective coating.
sks ultrasonic sensors
The smallest of its kind: The sks sensor in cubical housing.
ucs ultrasonic sensors
The ucs sensors in a sturdy metal housing are mechanically compatible with the industrial standard of opto sensors.
crm+ ultrasonic sensors
The allround talent crm+ in stainless steel 1.4571 and with film-coated transducer.
 
hps+ ultrasonic sensors
The ultrasonic transducers of the new pressure-resistant hps+ sensors are now fitted out - as standard - with a teflon film.
hps ultrasonic sensors
The pressure-resistant ultrasonic sensors hps can be employed under positive pressures of up to 6 bar.
wms ultrasonic sensors
wms sensors are ideal for connecting to wms controllers.
wms-4/4 ultrasonic controllers
Description
 
trans-o-prox ultrasonic obstacle detection
Ultrasonic obstacle detection and active interval control for automated vehicles.
dbk+4 ultrasonic double-sheet control
The latest type of ultrasonic double sheet control. Four variants: for all imaginable fitting positions.
dbk-4 ultrasonic double-sheet control
Predecessor of the new dbk+4 double sheet control. First ultrasonic double sheet control in the market.
dbk+5 ultrasonic double-sheet control
The latest type of ultrasonic double sheet control.
 
dbk-5 ultrasonic double-sheet control
Ultrasonic double sheet control for metal sheets, corrugated cards, plastic sheets and a lot more.
esp-4 label/splice sensor
esp-4: label and splice sensor in one appliance.
bks ultrasonic edge sensors
The bks edge sensor facilitates the contact-free web edge scanning of foils, paper and other soundimpermeable materials.
LCA-2
The LCA-2 facilitates the comfortable setting of numerous microsonic sensor series (nice to have).
 
Applications
The right solution for every application
Different operating modes and device configurations enable microsonic sensors to be used in all conceivable automation applications.
 
Ultrasonic double-sheet detection
identifies two or more sheets of material on top of each other. The dbk-4 product range is ideal for use where paper is in use, such as in sheet-fed printing presses, printers, photocopiers or collating machines. And for thicker materials such as plastic sheets or coarse corrugated card, use the dbk-5.
Quality control
directly on the conveyor belt. A pico-ust-25/CD/S/HV/M18 with pnp switched output detects bottles that are too tall or too short, or have fallen over.
Wire breakage detection
during the winding/unwinding of wires. A mic-31/D/HV/M30 with a 350 mm operating range or a mic-101/D/HV/M30 with rang of 1300 mm can be used to suit the size of the drum.

Ultrasonic sensors with analogue output are available for detecting the position of the wire.
Robot positioning
Owing to their compact dimensions pico sensors with an M18 threaded sleeve are ideal for positioning robot arms.
 
Detecting people
If the task is to detect the presence of persons, you are recommended to choose a sensor with an operating range well in excess of the required scanning distance. The greater the operating range of a sensor, the lower is its ultrasonic frequency. And the lower the ultrasonic frequency, the easier it is to detect absorbent clothing materials such as wool or corduroy.
Positioning
When scanning panes of glass or other smooth, flat surfaces, care should be taken to ensure that the ultrasonic sensor scans perpendicular to the surface.
Tear detection
Film and foil in packaging machines is very easily monitored with a sensor from the pico range. If the material does not lie flat, it is advisable to operate the sensor as a two-way or reflective barrier because this operating mode also works reliably when the sonic beam is deflected away by the waves in the material.
Monitoring of product trays
A solution with the sensor operating as a two-way or reflective barrier should always be preferred when the object to be scanned absorbs the sound waves or, due to its shape or position in the tray, deflects the sound waves away. In this situation an additional reflector is positioned behind the actual object to be scanned. An ultrasonic sensor with switched output and operating in window mode emits a signal as soon as the object obscures the reflector.
 
Presence detection
Sensors with a switched output, e.g. from the mic range can be employed depending on the size of the box or container. The mic-25/D/HV/M30,
mic-31/D/HV/M30 and mic-101/D/HV/M30 are available for scanning in small boxes. With larger containers you are recommended to use a mic-301/D/HV/M30 or a mic-601/D/HV/M30.
If the box or container is to be scanned by several sensors, the use of a sensor from the wms range in conjunction with a separate wms controller is recommended.
Height and width measurements
The wms-4/4I controller with four analogue outputs enables the simultaneous operation of up to four ultrasonic sensors with different detection ranges for the three-dimensional scanning of any size of box.
Level control
Detection of filling levels from just a few millimetres up to 6 m. Ultrasonic sensors with one or two switched outputs for minimum/maximum control, or with 0-10 V and 4-20 mA analogue output plus sensors for INTERBUS are available.
Loop control
In this case an ultrasonic sensor with analogue output scans from above into the loop and adjusts the material feed depending on the size of the loop.

If a loop of material tends to swing sideways, the sound waves are very easily deflected away when scanning from above. In such cases it is recommended to scan the loop from below, as shown in the diagram.
 
Checking diameter
The diameter of a roll or coil of material can be detected by an ultrasonic sensor with analogue output and the drive adjusted or brake applied accordingly. For small diameters this is a typical application for a mic-31/IU/HV/M30, and for diameters up to 2.5 m a mic-101/IU/HV/M30.
Stacking height control
Whether wooden boards, panes of glass, sheets of paper or coloured plastic panels, ultrasonic sensors are ideal for detecting the height of a stack of material with great accuracy.
Level control under pressure
of up to 4 bar is possible with the lpc sensors and a remote, pressure-resistant sensor head. Threaded sensor heads are available for standard applications.
Ultrasonic barrier
It is easy to set up a two-way or reflective barrier using an ultrasonic sensor operating in window mode. To do this, a permanent reflector is positioned behind the objects to be scanned. When an object obscures the reflector, a switching signal is generated.
 
Sonic reflector
In confined installations, or to protect the sensor membrane against splashes of water or deposits of material, the sonic beam can be turned through 90° by using a sonic reflector. Any suitable piece of metal or plastic sheet can be used as a sonic reflector. Sonic reflectors are available as an accessory for sensors with a maximum range of up to 2 m.
Interval control
The trans-o-prox enables active interval control between two vehicles. To do this, each vehicle is fitted with one ultrasonic sensor at the front and another at the rear. The vehicle travelling in front then responds to the signals of the vehicle behind.
Installation for a foil extruder
The wms-4/4I controller with four 4-20 mA analogue outputs is ideal for controlling the diameter on a foil extruder
Crate filling control
The pico column sensor were specially developed for applications such as checking whether crates are filled or empty, or scanning empty plastic bottles on a conveyor belt. A sensor can distinguish between bottles that are too tall or too short, or have fallen over.
 
Detecting obstacles
The trans-o-prox enables the contactless protection of automated guided vehicles (AGVs) in the driving direction. Up to four ultrasonic sensors can be mounted in the driving direction of an industrial truck. With a pre-alarm range and a stopping range, the vehicle can be halted smoothly before an obstacle without the impact bumper triggering the braking mechanism.
     
         

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