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Automation solutions
Baumüller is one of the competent solution providers for automation, installation, drive and control systems technology.

We offer you a wide range of drive solutions for all sectors of mechanical engineering.
Baumüller provides you with drive technology and know how.
 
Automation solutions for Mechanical Engineering
The Baumüller Group offers complete automation solutions for mechanical engineering. Our broad spectrum extends from components to integrated automation solutions, and our comprehensive services support you throughout the lifecycle of your machine.

Machines and systems are increasingly built on a modular basis, allowing the use of centralized, decentralized, and hybrid automation concepts. Manufacturing processes that operate with continuous rapid cycles (such as the web processing of paper, foils, or textiles) represent particular challenges to the real-time capability of drive, control, and fieldbus technologies.

With its b maXX-drivePLC, b maXX-controller PLC, and b maXX-softPLC controls and its b maXX HMI solutions - from the text-oriented terminal to the touch panel – Baumüller supports decentralized, centralized, and hybrid control architectures – based on the requirements of the application.

Automation concepts
The modularization of machinery is state of the art nowadays, and is based on the decentralization of the system’s intelligence. A modular machine architecture provides flexible expansion capability and increases the availability of the system. Baumüller provides forward-looking solutions for modular and decentralized concepts. As a system partner, Baumüller can solve any automation problem using central and decentralized control architecture. The IEC 61131 programming standard is an important prerequisite for modular automation concepts.

Modular design is being used in an ever-increasing number of machines and systems, and is based on an automation concept with decentralized control and drive technology. The modularization of machinery with manufacturing processes that operate with continuous rapid cycles (such as the processing of paper, film or textile webs) represents a particular challenge to the real-time capability of drive, control and field bus technology. Baumüller provides automation solutions with central or decentralized control architecture and solutionsfor dynamic processes that require proper real-time processing.
 
Flexible topologies in automation
There is an increasing trend towards modular configuration of machines and plants in mechanical engineering. In order to achieve this, not only centralized or decentralized automation concepts are used but also hybrid ones.

As a system partner for automation and plant technology, Baumüller has set itself the goal to reduce the complexity of plants and therefore offers integrated complete solutions – tailored to the needs of the customer.
 
 
Software solutions
 
 
Motion Control
The Motion Control concept puts the main focus on the user’s manufacturing process

The Motion Control concept from Baumüller puts the main focus on the user’s manufacturing process. Machine functions can be planned without functional knowledge of the system using Motion Control modules that comply with PLCopen and the IEC 61131 programming standard.

This gives machine constructors the freedom to use their core competency more effectively for the further development of machine concepts. The amount of engineering that is required for the automation and drive system is minimized.

The Baumüller Motion Control concept
Baumüller’s Motion Control concept reduces the complexity and the development cost of automation software in mechanical engineering. It puts the main focus on the user’s processes and machine functionality. This concept allows the machine manufacturer to concentrate on machine-specific future technologies and the continuous further development of their machine functionality in the software – and increasing the manufacturer’s competitive edge.

The planning of Single Axis and Multi Axis functionality in accordance with “PLCopen Motion Control” is only carried out using the relevant function module libraries from a technological point of view 

Engineering Framework ProMaster
Due to their flexible and modular construction, modern automation solutions contain an ever-increasing amount of software. This increases the complexity of the entire machine. To keep the programming expenditure of the user as low as possible, however, Baumüller has developed the ProMaster Engineering Framework. By this means, the user can implement his or her machine configuration and the configuration and programming of individual machine modules, devices and components easily and intuitively.

ProMaster – A framework for any automation task.
 
Baumüller process control system - BPLS
  • A control center for the visualization and management of production and machine parameters for the graphic arts industry
  • Convenient, simple, self-explanatory and ergonomically correct operation
  • Preparation for subsequent production step while production is taking place is possible, which translates to faster conversion
  • Presetting of color zones by importing CIP3 data is possible
  • PC-based, which makes it ideal for the replacement of discontinued hardware components
  • Control center provides interfaces to subsystems from other manufacturers, e.g. for the integration of color density regulation or connection to ERP systems
  • Increase in productivity, reliability and availability, including for older printing machines, thanks to the use of the BPLS
  • Complete solutions for new machines and retrofit solutions, from the controller to the drive to the control center.
BAUDIS Diagnostic and remote monitoring system
Platform-independent architecture and Internet-based operation
  • System diagnostics via intranet and internet
  • Easy integration into system-dependent control centers
  • Platform - independent presentation of diagnostic data

Modular construction with libraries

  • Expandability and flexible adaptation to the needs of other industries
  • Easy and quick creation of overviews for system diagnosis
  • Drive-integrated diagnostics to PC-based diagnostics
         

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