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M4    Germany PIV Drives GmbH
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The outstanding reputation of PIV Drives in global markets is the result of more than 80 years experience of providing quality power transmission solutions that meet the needs of every sector of industry.
PIV Drives was a pioneer in developing modular concepts for its comprehensive product range, a far sighted initiative that is benefiting customers today, by providing the flexibility to deliver optimised power transmission solutions, both standard and bespoke, quickly with high levels of quality and at competitive cost.
Product Line Up
Gearboxes and Industrial Variators
 
Parallel and Right Angle Gearboxes
POSIRED 2 Parallel Shaft and Right Angle Gearboxes
Torque (T2 nominal): 1,000 up to 800,000 Nm
Transmission Ratio: 1.25 up to 710 iN
Power Rating: up to 4,400 kW

POSIRED N Parallel axis lifting gear with extended centre distance
Torque (T2 nominal): 8,000 up to 500,000 Nm
Transmission Ratio: 12.5 up to 500 iN

POSIRED D Universal and compact right angle gearmotor
Torque (T2 nominal): 3,000 up to 25,000 Nm
Transmission Ratio: 18 up to 112 iN
Power Rating: up to 173 kW

POSIRED TS Double Shaft Gear
Torque (T2 nominal): 1,000 up to 110,000 Nm
Transmission Ratio: 5 up to 140 iN
Centre distance (a): 122 up to 656 mm
Bevel Gear Units
These bevel gears are characterised by a sturdy, non-torsional and space-saving housing. Their wheelsets of alloyed case hardening steel have a Klingelnberg-Cyclo-Palloid gearing and are case hardened and lapped in pairs.The arrangement of the screw fastening faces enables a wide choice of fitting positions.On request, contact-less shaft sealing variants as good as the connection for an oil circulating lubrication may be provided. Reinforced shafts are also available.Every precision-application in the sector of printing, paper, textile and tool-machines draw advantages in using this kind of gears.

Technical Data
Torque (T2 nominal): 30 up to 8,500 Nm
Transmission Ratio: 0.5 up to 5 iN
Single Screw Extruders Drive
This series of gearboxes with attached or integrated thrust bearing can be supplied as bevel or helical gear. Quiet operation and strong design are key features. Mounting position horizontal or vertical, splash lubrication and cooling coil with or without injection lubrication are possible options. Their modular design is based on the POSIRED range, plus appropriate thrust bearing-parts which are readily available.

Technical Data
Torque (T2 nominal) Nm: 3,000 up to 160,000
Transmission Ratio: 4 up to 160 iN
Axial force: F = 50 up to 2,000 kN
 
Twin Screw Extruder Drives
Double shaft extruder gears have been built by PIV Drives since 1984 for a variety of applications in the plastics and food industries and have been put into operation around the world to our customers' complete satisfaction. This extremely compact and appealing design means that we are able to provide a modern, high-power gear in small installation spaces.

The gears are case hardened and ground and optimised with a profile correction according to the load, which consists of bending and torsion. A very good noise behaviour is achieved through a high contact ratio.

The axial forces which occur during extrusion from the process part are safely absorbed in the gear with tandem bearings and self-aligning roller thrust bearings.

Technical Data
Screw centre distance: a = 15 up to 200 mm
Input speed up to 1,800 rpm
Torque factor: df = 35 N/mm2
Power: up to 5,500 kW
Injection Moulding Machine Drives
PIV Drives has developed this range of rack-and-pinion drives for closing the mould of injection moulding machines. This kind of drives are quiet running spur gearboxes presenting a compact construction with an integrated motor.

They have a double toothed rack as output.To achieve high performance it is important to realise an almost perfect load distribution on the rack: case hardened and grounded gear wheels are the base for these high performance drives with highest accelerating and decelerating torque and as very good noise behaviour.

Technical Data
Rack clamping force: up to 450 kN
Rack speed > 2,000 mm/s
Large Industrial Planetary Units
This planetary gear series (5 sizes) is intended for industrial application in the upper output torque range, up to 1,000,000 Nm. They are backed by a long experience in the construction of planetary units for variable speed drives.

Their most important features are:
- Compact design and high power density. The optimisation of the number of planets for each planet stage leads to an excellent torque / weight ratio.
- The modular structural design of the gear case leads to a universal range of uses. The majority of designs needed can be covered by standard models: in line and right angle versions.
- The housings are designed for flange or shaft mounting or foot design
- The output shafts are supplied as male or hollow shafts.

Technical Data
Torque (T2 nominal): 245,000 up to 1,000,000 Nm
Transmission Ratio: 20 up to 2,240 iN
 
Ultra Compact Shaft-Mounted Gear Units
POSIPLAN New range of ultra-compact planetary and bevel helical gearboxes for industrial applications.

These new gear reducers, which are protected by a specific patent, feature a combination of planetary and helical/bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance.

This new series of lighter, more compact gear reducers surpass traditional solutions for planetary and bevel helical gear reducers and also ensure shorter production times and lower production costs.

The design of these ultra-compact gear units is based upon precise analyses using FEM (Finite Elements Method) techniques applied to 3D models, which means that performance, in terms of duration and silence, was optimized already in the virtual prototype phase.

Advanced engineering techniques, long experience and the use of high quality parts from Brevini Riduttori and PIV Drives led to the creation of a product that ensures high performance over time, a fact that has been confirmed by tests that simulate real operating conditions.

Technical Data
Torque (T2 nominal): 5,000 up to 67,000
Transmission Ratio: up to 2,000 iN
Special Purpose Gear Units
PIV DRIVES manufactures customised and special drives for almost each industry.
Worked out solutions exist for e. g.: different shifting gears, rack and pinion drives, extruder drives, distributor-mechanisms for needle-felting machines, gear boxes for pump-distributing devices, hoisting gears with shift-stage, gear boxes for printing-mechanisms for offset-machines, shift - and variable speed drives for paper-cross-cutters, multiple shaft gearboxes for many-wave-mechanisms for rack-dryers, grate-drives for continuous roller-hearths, feed-mechanisms for straightening- and punching devices, special shifting gears for printing-machines, special drives for ring-rolling mills.

The extensive part-assortment from the standard-program offers many components, with which can be constructed each customer-specific solution.

Explanation of the illustrated application (picture):For coiling up and decoiling of plate coils, sturdy special gearboxes are needed, in view to retain the reaction forces of the coiling process. PIV Drives provides customised solutions for lower and higher coiling power.

Technical Data
Special gearboxes weight: up to 20,000 kg
Industrial Variators and CVT
POSICHAIN chain variable drives
Technical data
Speed range: R = 2 - 3 - 4 and 6
Performance: 1.1 up to 175 kilowatts

POSIDISC ball-disks variable speed drive
Technical Data
Variation Ratio: 6 - 10 or up to output speed = 0
Power Rating: 0.12 up to 3 kW

CVT for mobile applications
Technical Data
Power Rating: up to 150 kW
Speed range: R= up to 6
 
Markets and Applications
 
Construction / Earthmoving
Food / Beverage / Tobacco
Mining / Quarrying / Cement
Transportation / Material Handling
Marine / Port Installations
 
Water / Chemical
Energy / Petrochemical
Plastic / Rubber
Pulp / Paper / Print
Agriculture / Forestry
 
Industrial Equipment
         

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