Motion control, brushless servo motor, servo drive, stepper motor, electric motors, electronic drives from Baldor on EXPO21XX.com

Servo Drive Solutions

In 1952, Baldor began supplying the industry with reliable adjustable speed drives. A benchmark was attained in 1983 when Baldor begin shipping servo drives– and since then, thousands and thousands of Baldor servo drives have been shipped worldwide for many diverse applications. Baldor's philosophy is to make drive set up fast, and easy, and quick to implement. This is accomplished through set-up wizards and your PC. Baldor products help increase productivity, improve quality, work hard – and provide solutions for your application needs.

MotiFlex e100

• ETHERNET Powerlink enabled AC three phase servo drive
• 1.5A to 33.5A
• 230 - 460VAC or shared DC input
• Rotary and linear servo motor control and closed loop vector control
• Universal Digital Feedback - Encoder, SSI (Synchronous Serial Interface), EdDat, 1V pk-pk Sin/Cos
• Two option card interfaces for:
- Additional I/O
- Additional feedback interface for dual loop feedback or encoder following applications
- Mint programming option, either single or multi-axis
- Fieldbus options including DeviceNet, Profibus-DP, Ethernet IP, Modbus, Modbus TCP ...

MicroFlex e100

• ETHERNET Powerlink enabled AC servo drive
• AC high performance servo drive
• 3, 6 or 9A with 200% overload
• Rotary and linear motor control
• Universal Digital Feedback - Encoder, SSI (Synchronous Serial Interface), EdDat, 1V pk-pk Sin/Cos
• DS402 drive profile - CANopen and ETHERNET Powerlink compatible
• Software configurable notch filters
• Auto-tuning capability

MicroFlex

• AC high performance servo drive
• 3, 6 or 9A with 200% overload
• Rotary and linear motor control
• Encoder, SSI (Synchronous Serial Interface) or resolver feedback
• Software configurable notch filters
• Auto-tuning capability

FlexDrive II

• AC servo drive
• Single phase to 7.5A and 3 phase to 27.5A
• Onboard I/O for interfacing to PLC
• Rotary and linear motor control
• Resolver, encoder and EnDat feedback
• Master encoder interface for following applications

Flex+Drive II

As FlexDrive II, plus: • Fieldbus options: CANopen, DeviceNet, Profibus-DP
• 16 preset positions and velocities, expandable to 256 with option card
• Mint programmable with single tasking version of MintMT

MintDriveII

As Flex+Drive II, plus: • Multi-tasking programming capabilities with MintMT, with additional memory
• Support for flying shears, cam profiles and more sophisticated software gearboxes
• 8K Non-volatile memory for parameter storage
• Two analog inputs
• Two analog outputs
• CANopen master for multi-axis peer-to-peer networking

EuroFlex

• EuroCard format
• 5A continuous, 15A peak
• 18-56VAC or 25-80VDC input
• Encoder feedback
• RS485 commissioning port

Motion Controller Solutions Baldor offers a wide range of motion control products to suit many different applications. Motion controllers are available in either PCI format, for integration into a PC, or as standalone units with USB and Serial interfaces. Offering between 1 and 12 axes of control, Baldor motion controllers are available with digital and analog I/O for complete machine control. The CAN bus interface can be used to expand the I/O configuration.

NextMove e100 • ETHERNET Powerlink motion controller for control of 16 axes of interpolated motion and 200 axes of non-interpolated motion • Integrated Ethernet hub for daisy chaining of units • Panel mount controller • USB and user selectable RS232/485 communication interface • Onboard machine control I/O with 4 high speed registration inputs • CANopen interface for I/O expansion, HMI panels and networking • Programmable in multitasking Mint • Supplied with free ActiveX programming tools	NextMove ESB-2 • Panel mount controller • Up to 8 axes of control; 4 servo, 4 stepper • USB and RS232/485 communication interface • Onboard machine control I/O with 4 high speed registration inputs • CANopen interface for I/O expansion, HMI panels and networking • Programmable in multitasking Mint or embedded 'C' • Supplied with free ActiveX programming tools	NextMove PCI-2 • PCI format motion controller • Offers twice the performance of NextMove PCI • Up to 12 axes of control, stepper and servo with expansion card • High speed PCI interface with onboard Dual Port RAM • Onboard machine control I/O with 4 high speed registration inputs • CANopen interface for I/O expansion, HMI panels and networking • Programmable in multitasking Mint or embedded 'C' • Supplied with free ActiveX programming tools	NextMove ES • Rack mount controller (EuroCard format) • 6 axes of control; 2 servo, 4 stepper • USB and RS232/485 communication interface • Onboard machine control I/O with 4 high speed registration inputs • CANopen interface for I/O expansion, HMI panels and networking • Programmable in multitasking Mint or embedded 'C' • Supplied with free ActiveX programming tools	NextMove ST • Panel mount controller • 4 axes of control: 3 on board 2A, 37V stepper drives • USB and RS232/485 communication interface • Onboard machine control I/O • CANopen interface for I/O expansion, HMI panels and networking • Programmable in multitasking Mint or embedded 'C' • Supplied with free ActiveX programming tools

Servo Motors

Baldor has been leading the way in energy efficient industrial motors since the 1920's – has been supplying the industry with adjustable speed controls since 1952, and has been supplying servo and motion control since 1983. And ever since the beginning in 1983, Baldor has been supplying reliable servo motor solutions to worldwide applications. Baldor has the design team, experience, application support, test facilities, information, and the solution for your application needs.
Baldor goes beyond the industry standard with innovations to provide reliable performance, while exceeding customer expectations. Some examples of Baldor firsts:
• stocking of servomotors for with immediate delivery - Baldor's commitment to provide you with service;
• extra high insulated stator design for protection – Baldor's commitment to provide you with a quality product;
• superior bearings with improved Exxon PolyrexEM TM polyrex grease to provide 4 times greater life – Baldor's commitment to you to provide a reliable product;
• premium high temperature 200°C moisture resistance, multi-coated copper wire for ability to cope with large current spikes – Baldor's commitment to provide you with a superior product;

BSM N-Series
AC Brushless Servo Motor

The N-Series brushless servo motors provide a very responsive acceleration in a rugged, durable design with high energy Neodymium-Iron-Boron magnetics. This series provides continuous stall torque capability ranging from 0.45 N-m (3.9 Lb-In) to 40 N-m (354 Lb-In). Peak torque capability is nominally 4 times continuous. This series has the lowest inertia to provide the maximum torque per package size.

BSM C-Series
AC Brushless Servo Motor

The BSM C-series provides continuous stall torques ranging from 1.2 N-m (10 Lb-In) to 30 N-m (265 Lb-In). Peak torques are 3 times continuous. The C-Series provides an economical package best used in applications with higher load inertias.

Stainless Steel Brushless Servo Motors SSBSM-Series

These stainless steel servo motors are offered in standard and low inertia designs for best machine inertial matching. Included in this quality design are lazer etched nameplate, FDA shaft seal, environmental protected stator with premium moisture resistant wire, and internal thermal over temperature protection. Baldor’s SSBSM products are designed to be durable.

Servo Rated Gearheads GBSM-Series Servo Rated Gearheads

The GBSM-series are planetary gearheads, which provide very high power transmission capability, torque multiplication, speed reduction and inertial matching. These are high efficiency gear heads. The standard GBSM gear heads are available in five different case sizes, which fit directly onto the five sizes of Baldor’s BSM servo motors. Mounting takes less than 2 minutes.

DC Servo Motors

The DC servo motors provide continuous stall torques from 0.2 N-m (1.8 Lb-In) to 6.3 N-m (56 Lb-In). They are designed to provide reliability and dependability and long life in today's tough applications. The DC servo motors are presently used world wide in applications such as X-Y tables , factory automation, coil winders, labeling equipment, machine tool, insertion machines, robotics, pick and place, packaging, converting equipment, assembly equipment and laboratory equipment.

Linear Motors & Stages

Linear motors provide unique speed and positioning performance advantages. Linear motors provide direct-coupled motion and eliminate mechanical transmission devices. They offer substantial improvements over applications using ball screws, timing belts, etc. The rugged mechanical design provides accurate motion and precision positioning for hundreds of millions of cycles. Baldor linear motors and stages are used in thousands of successful applications worldwide.

Brushless Cog-Free – LMCF series

Baldor’s cog-free brushless linear motor is designed for unlimited travel servo applications that also require extremely smooth operation with no cogging. Modular track assemblies stack end-to-end to provide the length of stroke required for the application. These motors are supplied in “kit” form to be easily integrated into a machine. The LMCF series provides high peak forces to 2300 N (517 lbs); speeds to 5 m/sec (200 inches/sec); and acceleration to 10 G’s.

Brushless Iron Core – LMIC series

Baldor’s brushless Linear Motor Iron Core motor is designed with advanced technology techniques to minimize cogging, while improving dynamic speed and force capability. The LMIC series has been uniquely designed to providing smooth operation. This series is available in two configurations, a standard profile, and a low profile – for those application requiring smaller, tighter packages. It has unlimited travel utilizing modular platens. LMIC provides high very peak forces to 13,800 N (3100 lbs); speeds up to 8 m/sec (320 inches/sec); and acceleration up to over 10 G’s.

Linear X-Y-Z Gantry – LSG series

Baldor’s linear gantry stage is designed to speed up and simplify the building of high throughput, precision positioning systems. The LSG provides a clean, very compact design compared to conventional gantry systems base upon rotary components and ballscrews; it is ideal for applications where space is at a premium. Each axis feature brushless cog-free motors.

DC Brushed Linear Servo Motor – LMBR series

The brushed linear motor is designed for long stoke self-commutated servo applications. The “platen” contains multiple coils (turns of wire) inserted into insulated slots along with a commutator bar. The “forcer” features multiple permanent magnets and brushes for commutation. It is used with pulse width modulated (PWM) DC servo controls. The LMBR series provides high peak forces of 1070N (171 lbs); speeds to 3.8 m/sec (75 in/sec); and acceleration to 5 G’s.

AC Linear Induction Motors – LMAC series

Baldor’s linear induction motor is designed for extremely long travel applications such as material handling and people movers. The linear induction motor consists of a “primary” which is a coil assembly, and a “reaction plate”. When AC voltage is applied to the coil, a traveling magnet field is created which induces current in the reaction plate. The interaction of the two magnetic fields generates the force and directs linear motion. An adjustable frequency inverter will provide velocity control of this linear induction motor. The LMAC series provides very high peak forces of 2224 N (500 lbs); speeds to 6.8 m/sec (270 in/sec) and acceleration to 1 G.

Linear Stepper Motor, Single Axis – LMSS series

Baldor’s open loop linear stepper motor provides the most economical linear motor positioning package. The “forcer” consists of a 2 or 4 phase motor assembly encapsulated in an aluminum housing supported by bearings. The “platen” consists of photo-chemically etched teeth on a steel bar available in lengths cut per customer specification. The LMSS series provides forces to 220 N (50 lbs); speeds to 1.5 – 2 m/sec (890 in/sec); acceleration to 1G.

Linear Stepper Motor, Dual Axis – LMDS series

Baldor’s dual axis stepper package provides open loop positioning along two axis of travel. An integrated air bearing system floats the “forcer” less than 25 micrometers (0.001 inch) above the photo-chemically etched steel plate. Preload for the bearing system is provide by the magnetic attractive force between the forcer and the platen. The LMDS may be mounted face up or inverted. A position verification system is available to close the loop.

Single Bearing Positioning Stage - LSS series

The single bearing positioning stage features lightweight moving parts for higher acceleration of light loads; it is designed for long-stroke closed position loop servo applications. This stage is built with a brushless cog-free linear motor and includes a single rail, integral linear bearing, linear encoder, limit switches and cable carrier.

Extruded Positioning Stage – LSX series

This positioning stage features lightweight moving parts for high acceleration of light loads; it is designed for long-stroke closed position loop servo applications. The LSX series is built with a linear brushless iron core motor to provide higher forces; it includes a modular aluminum construction with linear encoder, limit switches, internal cable carrier, linear bearing and bellows.

Enclosed Positioning Stage – LSE series

The enclosed positioning stage provides high acceleration of heaver loads; it is designed for applications with one or more axes. To provide a variety of forces, the LSE is available with either brushless iron core, cog-free, brushed DC and AC induction motors. The single axis stage includes linear bearing, linear encoder, limit switches, cable carrier and bellows.

AC Motors

Studies have shown that Baldor is the most preferred supplier of electric motors in North America. Our offices in Europe stock a large variety of motors to meet your needs. Our stock profile includes both NEMA and IEC frame motors and include high efficiency and washdown motors.

Baldor's Washdown Duty Motors

Baldor's Washdown Duty Motors are available from stock in single and three phase AC and in DC designs. Horsepowers range from 1/2 to 20. Designs include motors having an electostatically applied epoxy finish, paint free with major components in 300 series stainless steel, and all stainless steel. Applications include food processing, packaging, pharmaceuticals, or applications where motors are regularly exposed to high pressure wash down.

Super-E Motors

Super-E Motors are designed to conserve energy over extended time periods. These premium efficiency designs are available in both Totally Enclosed Fan Cooled and Open Drip Proof construction. All three phase motors are Inverter Ready per NEMA Standard MG1, Part 31.4.4.2. This means the motors in 230 and 460 volts meet NEMA's corona inception voltage requirements, under this Standard, and can withstand peak voltages of up to 1600 volts. Motors having premium efficiency are also available in single phase designs.

Large Frame Motors

Large Frame Motors are available in sizes up to (1100kW) 1500HP in a choice of popular enclosures, voltages and frequencies. These motors are available in high effeciency designs to conserve energy. With their premium rotor designs, these motors can be operated from variable speed drives through their entire speed range.

Automotive

Automotive approved motors are available in both Standard High Efficiency, our Standard-E, and Premium Efficiency, our Super-E, designs. The Standard High Efficiency motors meet efficiency times power factor requirements of GM7EQ. The Premium Efficiency motors meet the efficiency times power factor of GM7EHQ. Available from stock in ratings from 1 HP to 100 HP. These cast iron motors meet automotive requirements for sound power levels.

Brake Motors

Baldor's line of brake motors are available in totally enclosed fan cooled, open drip proof, or explosion proof designs, in either single or three phase. Stock ratings are available from .25 horsepower through 30 horsepower. These motors use a mechanical spring set brake with a manual release. Brake motors may be used on machine tools, conveyors, door operators, speed reducers, hoists, or any application requiring quick stops and positive holds.

Commercial Motors

Baldor's new Definite Purpose Commercial Motor line offers many new ratings designed for applications with low to medium starting torque requirements. The Baldor Commercial Duty Motor line brings Baldor's reputation for high quality designs to commercial applications with a cost-effective offering. This definite purpose product line is designed for certain applications requiring NEMA 48 and 56 motors rated between 1/4 and 1 HP, in both single and three phase ratings. Typical applications include: Jet Pump, Heating and Cooling, Ventilation, Air Conditioning, Blowers, Direct Drive Fans, Condenser Fans, and Pedestal Fans.

Explosion Proof

Baldor's Explosion-proof motors are ideal for a wide variety of applications where hazardous fumes or dust may be present. The motors are available in three phase and single phase with ratings, in stock, from 1/4 HP through 300 HP. Designs available include standard foot mounted, C face with base and C face less base, 60 Hz and 50 Hz, Jet Pump motors, and Inverter Drive motors.

F-2 Mounting

Motors built for applications requiring F-2 mounting are available from stock in 1/2 HP through 60 HP. These motors are manufactured in both TEFC and Open Drip Proof construction in NEMA frames from 56 to and including 364T. Many of the ratings are Class "F" insulated with 1.15 Service Factor that operate within Class "B" temperature limits. The motors are stocked in both Standard High Efficiency and Premium Efficiency designs.

Farm Duty

These motors are designed for many of the varied applications found on the farm. Designs include motors suitable for aeration fans, auger drives, grain stirring, metering pumps, instant reversing, irrigation tower drives, and crop driers. General purpose motors are also available in both single and three phase, TEFC and ODP construction. For those loads that are hard to start and require extra torque, Baldor is the only motor manufacturer that stocks Repulsion-Start Induction Run motors, in sizes from 2 HP to 10 HP.

General Purpose

Baldor's extensive line of General Purpose motors are available in Open Drip-proof and TEFC construction in both single and three phase. Horsepower sizes available from stock range from 1/12 HP through 1500 HP. Designed for "general purpose" use means that these motors can be used in applications which include compressors, pumps, fans, conveyors, material handling, machine tools and many others. Also available are stock motors that are direct replacements for the motors built in Pre-1952 NEMA frames.

Severe Duty

Severe Duty motors are available from 1 HP to 500 HP. These products are especially designed for those applications requiring protection of the motors from severe environmental operating conditions. A few typical applications which might require these types of motors include petro-chemical plants, mines, foundries, pulp and paper plants, waste management facilities, rock crushers, and chemical plants.

HVAC

Baldor's line of Heating, Ventilation, and Air Conditioning Motors are designed with dynamically balanced rotors for reduced vibration and quiet operation. The motors range in size from 1/4 HP to 75 HP and include heavy duty industrial designs as well as designs for commercial applications. These applications include ventilators, direct drive and belted fans, exhaust fans, unit heaters, air conditioning units, and commercial refrigeration condensers. Also included are motors designed especially for use with variable torque electronic controls that are used to conserve electricity.

Inverter Duty

Inverter Drive Motors are wound with 200 degree C. moisture resistant ISR (Inverter Spike Resistant) magnet wire which dramatically extends the life of the motors compared to motors wound with non-ISR wire. The motors available from stock range in size from 1/3 HP to 500 HP. These motors are designed for applications where up to a 1000:1 constant torque speed range is required. Applications include conveyors, pumps, fans, metal processing, compressors, test stands, and material handling equipment.

Metric

Baldor's line of Metric Dimension Motors are designed in IEC Frames from D63 through D200L. The motors are available from stock in 50 Hz or 60 Hz. This means that replacement 60 Hz motors are readily available from Baldor to replace metric motors that have failed on imported machinery. Motor construction meets IP54 and includes motors with B3 base mounting, B5 Flange mounting, or B14 Face mounting. Stock motors range in size from .18 kW to 30 kW. Typical applications for this product include pumps, fans, conveyors, machine tools, gear reducers and any other jobs that requires IEC Frames.

Pressure Washer

These single phase motors are available in both totally enclosed fan cooled and open drip proof construction. Industrial quality with 200 degree C., moisture resistant wire, the motors have UL and CSA recognized component approvals. NEMA frame sizes include 56 through 184 in rigid base only or NEMA C face with base.

Pump

Our pump line of motors includes single or three phase jet pump motors, square flange motors, close-coupled pump motors, and P-Base vertical solid shaft pump motors. The motors are stocked in totally enclosed fan cooled, open drip proof, and many explosion proof ratings. Applications for these run the gamut from swimming pool pumps to medium and high thrust in-line pumps used in water treatment plants. Horse powers range in size from 1/3 through 75 HP.

Servo

Baldor's servo line includes both brushless and brush type motors. Designs are available having either ferrite or rare earth magnets. Numerous ratings are stocked and are available with Baldor controls for Matched Performance. These motors are ideal for industrial applications where high torque to inertia ratio and repeatability are needed. These applications include material handling, X-Y positioning, machine tools, factory automation, and packaging equipment.

Two-Speed

Two Speed Motors are available in both totally enclosed fan cooled and open drip proof designs. Constant torque or variable torque motors having one winding or two winding are stocked in NEMA frames 56 through 284T. Applications for these motors include fans, blowers, pumps, machine tools, hoists and conveyors.

Unit Handling

Baldor’s line of Unit handling motors are designed for wide variety of applications in baggage handling, conveyors, packaging equipment, machine tools, hoists, elevators and door openers. These motors are available from stock in ratings of ½ HP thru 10HP (56 thru215T frames) with or without Dodge D-Series brakes. Features include an oversized top mounted conduit box on 56 & 140T frames that provide easy access for making connections. Footed frames include slotted feet to for easy mounting.

Vector

Vector Drive Motors are stocked in either totally enclosed blower cooled with an attached constant velocity fan or totally enclosed non-ventilated construction. All motors are supplied with a 1024 line count encoder. Horse powers are available from 1 through 500 HP in NEMA frame sizes from 56C through 5009L. The motors are ideal in industrial applications where full torque is needed from base speed down to zero speed. Applications include test stands, material handling, packaging equipment, printing presses, and others requiring exact speeds and positioning.

AC Drives

Baldor Drives now offers a complete solution to your motor control needs. From basic analog soft starts to full fledged Vector technology, Baldor offers high performance products in an easy to use interface. Drives start at 0.37kW and continue up to 600kW (800Hp). Custom controls can be built up to 1125kW (1500Hp). Each control is designed and manufactured to be the most reliable you can buy.

VS1ST Microdrive

The Baldor VS1ST is easy to setup, and ready to run out-of-the box using only forty five parameters (with an initial 12 parameters for quick startup). The keypad is intuitive and used for both programming as well as local operator control.

VS1MX Washdown Microdrive

Considered the ultimate drive for harsh environments, the Baldor VS1MX microdrive completes our family of reliable AC microdrive products. This easy-to-use, low-power AC variable speed drive has a compact design and is available in switched or non-switched enclosures. The IP-55/NEMA 12 or IP66/NEMA 4X ratings make the drive ideal for use in wet, dry and harsh-duty conditions.

VS1SP Inverter Drive

The VS1SP AC Drive uses a traditional inverter V/Hz control method. Its easy setup, quick startup, and right-out-of-the-box operation make it among the most popular variable speed motor controls. It is ideal for applications where multiple motors are operated simultaneously from one motor control, including pumps, fans, and general machinery applications.

VS1SP Washdown Inverter Drive

VS1GV Vector Drive

The VS1GV is a high performance vector drive that offers three modes of control - closed-loop, encoderless or the traditional V/Hz method - to control motor speed and torque with precision and the responsiveness needed to accomplish the most demanding applications.

VS1GV Washdown Vector Drive

VS1SD Servo Drive

Baldor’s VS1SD Servo Drives provide control of 3-phase AC induction servomotor in an industrial package and design. These NEMA 1 controls offer Baldor’s easy to use Smart Keypad for easy setup and flexibility.

VS1SD Washdown Servo Drive

Baldor’s VS1SD Servo Drives provide control of 3-phase AC induction servomotor in an industrial package and design. These NEMA 4X controls offer Baldor’s easy to use Smart Keypad for easy setup and flexibility. The VS1 keypad follows the same easy to use menu structure as that of its companions, the VS1SP Inverter and VS1GV Vector drives.

Digital Soft-Start

Baldor’s Digital Soft-Start control combines the simplicity of a 6 SCR three phase voltage regulator with the most adaptable soft staring techniques available. Soft Starting reduces the wear on mechanical gears, chains, sprockets, belts and gearboxes. It also reduces water hammer in pumping applications. The reduced inrush current can prevent peak overload of the overall plant, thus preventing peak demand penalties charged by the local utility company.

DC Motors

Baldor manufactures a wide range of permanent magnet and would field DC industrial motors from 15kW to 550kW. All of our DC motors are covered by applicable UL, CSA and CE approvals and a warranty you would expect from a World-Class manufacturer. Our motors are avialable in IEC and NEMA frame, with a full range of IEC motors available from stock. The motors are complements by our range of DC Drives. Our NEMA frame DC motors include permanent magnet designs through 5 HP and wound field designs through 500 HP designed for adjustable speed operation from SCR controls. Applications include conveyors, extruders, winders, printing presses and metering pumps. Most designs are constructed so a tachometer may be added for closed loop applications. Permanent magnet and wound field designs for 90 or 180 VDC have a 20:1 constant torque speed range.

IEC Frame Permanent Magnet DC motors

Available in B3 foot, B5 flange and B14 face, the motors are available with TEFC and TENV options with IP54 protection. With a power range from 0.15 to 3.7kW, these motors are avialable in speeds of 1750 or 3000 RPM, and are rated for use with thyristor drives.

Washdown

Permanent magnet DC motors are available with a choice for standard painted or paint-free finishes. PMDC motors may be used for adjustable speed applications such as conveyors or packing equipment. The motors are FDA approved and can withstand ASTM, B117 salt spray for over 500 hours.

IEC Frame DC Shunt Wound Motors

Available in B3 foot, B5 flange and B14 face, the motors are available with IP54 protection. With a power range from 0.15 to 2.2kW, these motors are avialable in speeds of 1750 or 3000 RPM, and are rated for use with thyristor drives.

Generators

Baldor manufacture a wide range of power generators for a wealth of power supply applications. The following is a brief overview, for more information visit www.baldor.com, contact your local Baldor office or download our brochure.

Industrial Portables

Baldor portable generators are suitable for applications where portable power is needed. Available from 1300 to11,000 watts these generators are designed for continuous operations. Portable generators are available in four models: full featured (Premier line); maximum value (Powerchief line); multi-fuel and diesel.

Industrial Towable Standby

Baldor’s switchable/towable diesel generators are engineered for superior reliability, versatility, durability and safety. From the ultra quiet sound generator sets to the state-of-the-art electronics and controls, these units are suited for all commercial, industrial and rental applications. Available from 25KVA/20kW to 175KVA/140kW.

Automatic Emergency Standby

The Automatic Emergency (AE) generators have been engineered and built to meet the emergency power needs of the residential and light commercial customer. Available from 8-25 kW ratings, these units continuously monitor the electrical current in your home or office and start up automatically if the utility power is interrupted.

Industrial Standby / Prime Power

Baldor IDLC generators are at work all over the globe. For peak shaving duty, IDLC generators can supply prime power in parallel with the utility. In the standby mode, the IDLC gensets can supply emergency power to all critical loads and selected loads as desired. Every IDLC power system is designed, engineered, built and tested to the customer's specific specifications. Baldor's IDLC diesel generator sets include ratings from 30kW to 2000kW.

Open Industrial Standby

Industrial diesel engine-driven generator systems for industrial applications including agricultural confinement house operations, greenhouse facilities and dairy operations. Used also as power systems for Municipality services such as water treatment plants and emergency centres. Available in sizes 30kW to 150kW.

Mounted Ball Bearings

For more than 120 years, DODGE® has been one of the leading suppliers of power transmission products and system components in the world. Today we utilize our global resources to ensure that bearing users throughout the world have access to the highest quality and best selection of mounted bearings in the industry.

When it comes to reliable service and low maintenance, DODGE mounted ball bearings are unmatched in the industry. All DODGE mounted ball bearings are available in any of our proven locking devices: our exclusive 65° setscrew locking system, eccentric locking collars, D-LOK™ concentric clamp locking system and our patented* GRIP TIGHT® adapter mounted ball bearing.

All DODGE mounted bearing products are backed by our worldwide distribution system and our highly trained and experienced technical sales team.

Setscrew Ball Bearings

• Four types: normal duty SC, medium duty SCM, intermediate duty VSC, and light duty SL
• Single-lip contact seal (standard), single-lip contact seal with flingers (optional on SC and SCM), low-torque labyrinth seal (optional on SC and SCM), end covers available from stock for SC, SCM, and VSC
• Interchangeable mounting dimensions with most competitive products
• 65° setscrew angle for greater holding power and ease on installation in confined areas
• Anti-rotation device on SC and SCM bearings prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and highspeed applications
• Expansion pillow blocks available for popular shaft sizes
• High-temperature option available to 400°F on SC and SCM
• Plus or minus 2° static misalignment

GRIP TIGHT Ball Bearings

• Two types: normal duty GT and medium duty GTM
• Single-lip contact seal with flingers (standard), low-torque labyrinth seal (optional), end covers available from stock
• Interchangeable mounting dimensions with most competitive setsrew, eccentric collar, and concentric clamp collar products
• Thin Wall Adapter mounting offers 360° full shaft contact and concentricity. No shaft marring or fretting corrosion like setscrew and eccentric collar products. Integral dismount feature easily removes the bearing from the shaft. Turned, ground, and polished shafting is not required.
• Anti-rotation device prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and high-speed applications
• Expansion pillow blocks available for popular shaft sizes
• High-temperature option available to 400°F
• Plus or minus 2° static misalignment

Eccentric Collar Ball Bearings

• Three types: normal duty SXR, intermediate duty SXV, and light duty SLX
• Single-lip contact seal (standard), single-lip contact seal with flingers (optional on SXR), low-torque labyrinth seal (optional on SXR), end covers available from stock for SXR and SXV
• Interchangeable mounting dimensions with most competitive products
• Eccentric collar locks the bearing to the shaft by a quarter turn of the collar in direction of shaft rotation, collar is secured in place with setscrew
• Anti-rotation device on SXR prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and highspeed applications
• Expansion pillow blocks available for popular shaft sizes
• High-temperature option available to 400°F on SXR
• Plus or minus 2° static misalignment

D-LOK Ball Bearings

• Two types: normal duty DL and medium duty DLM
• Single-lip contact seal with flingers (standard), low-torque labyrinth seal (optional), end covers available from stock
• Interchangeable mounting dimensions with most competitive products
• Concentric clamp collar locks the bearing to the shaft by tightening a single Allen wrench cap screw, the bearing will not mar the shaft like setscrew and eccentric collar bearings, provides concentricity between the bearing and shaft
• Anti-rotation device prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and high-speed applications
• Expansion pillow blocks available for popular shaft sizes
• High-temperature option available to 400°F
• Plus or minus 2° static misalignment

Corrosion Resistant Ball Bearings

• Reinforced polymer and stainless steel housings
• Patented polymer housing includes antimicrobial agent which resists bacterial and fungus growth
• Two inserts: corrosion resistant (comparable to 440 stainless steel) and standard steel insert with flingers
• Three locking devices: 65° setscrew angle (SC), concentric clamp collar (D-LOK), and GRIP TIGHT® adapter mount
• Single-lip contact seal with flingers (standard), end covers available from stock
• Interchangeable mounting dimensions with most competitive products
• Anti-rotation device prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and high-speed applications
• Plus or minus 2° static misalignment

Air Handling Ball Bearings

• Setscrew: normal duty (SCAH) and medium duty (SCMAH)
• GRIP TIGHT®: normal duty and medium duty
• Single-lip contact seal (standard on SCAH and SCMAH), single-lip contact seal with flingers (optional on SCAH and SCMAH, standard on GTH and GTAH), low-torque labyrinth seal (optional), end covers available from stock
• Interchangeable mounting dimensions with most competitive products
• Anti-rotation device prevents insert rotation associated with heavy loads, vibration, unbalanced loads, and high-speed applications
• Plus or minus 2° static misalignment
• Expansion pillow blocks available for popular shaft sizes
• High-temperature option available to 400°

Roller Bearings

Only one name is synonymous with the finest-quality mounted tapered and spherical roller bearings: DODGE®. We are the standard against which all other bearings are compared.

For decades, industry’s leading producers have depended on our roller bearings to handle their conveyance and power transmission needs. Did you know that DODGE developed the original Type E bearing in the 1940s? Throughout the years, its reputation for reliability has remained, and from that innovation and engineering a complete family of roller bearings has evolved. Today, our bearings offer innovative designs; a wide range of shaft attachment methods, rolling elements, housings, and seal choices; patented features; and consistent performance.

Type E-XTRA® Tapered Roller Bearings

• Tapered rolling elements
• Completely assembled, factory adjusted, and properly lubricated – shaft ready
• Extra protection – E-TECT seal option
• Comparable mounting dimensions with ball bearings
• E-XTRA allows easy upgrade from ball bearings

Type K Tapered Roller Bearings

• Tapered roller bearing with reduced length through bore
• Single collar design saves space and installation time
• Allows bearing to be closer to the load for reduced shaft design
• Self aligning
• Factory assembled, adjusted, and lubricated – shaft ready
• Dimensionally interchangeable with DOUBLEINTERLOCK
• Extra protection-E-TECT Seal Option

DOUBLE-INTERLOCK Tapered Roller Bearings

• Tapered roller bearing durability in a variety of styles
• Extra protection E-TECT seal option
• Special clearances and greases available
• Self aligning
• Factory assembled, adjusted, and lubricated – shaft ready
• Sealed bearing

TAF Tapered Roller Bearings

• Tapered bearing is a cost-saving alternative to SAF spherical bearings
• Shaft ready – mounts six times faster than SAF
• Interchangeable with SAF style pillow blocks
• Self aligning, factory assembled, adjusted, and lubricated – shaft ready
• E-TECT seal option available up to 7”
• Optional sensors for speed, vibration, and temperature
• Up to 5° static misalignment

S-2000 Spherical Roller Bearings

• High-capacity, double-row spherical rollers
• Permits static or dynamic misalignment of ±1˚
• Factory sealed, lubed, and adjusted
• Available with TRIDENT triple lip and labyrinth seal options
• Springlok collar mount with 65° setscrew
spacing for optimum clamping force
• Available in Type E dimensions and steel housings

UNISPHERE® II Spherical Roller Bearings

• Dimensionally interchangeable with ball bearings in length through bore, base-to center height, and footprint
• Approximately five times the rating of ball bearings
• Features same rolling elements and
installation-ready components as S-2000
• Maintains sealing effectiveness with proven “R” seal
• Tapered seal area maintains seal contact during maximum misalignment
• Springlok collar mount with 65° setscrew spacing for optimum clamping force

Imperial IP Spherical RollerBearings

• Industry’s only push/pull adapter mount system
• Available in 2-bolt and 4-bolt pillow blocks, flanges, and take-ups
• Accepts commercial tolerance shafting
• Full concentric shaft attachment with adaptor sleeve mount
• Virtually eliminates fretting corrosion
• Capable of withstanding static or dynamic misalignment of ± 1°
• Shaft-ready out of the box
• Available with TRIDENT triple lip and labyrinth seal options
• Available in Type E dimensions and steel housings

ISAF Spherical Roller Bearings

• Dimensionally interchangeable with SAF style pillow blocks
• Patented Imperial adapter mounting system
• Easy installation – no feeler gauges needed
• Available with TRIDENT triple lip and labyrinth seal options
• ±1˚ static or dynamic misalignment capability
• Virtually eliminates fretting corrosion
• Shaft-ready out of the box, no assembly of components necessary
• Now also available with integral, hydraulically assisted mounting and dismounting, in sizes up to 15"

Type C Specialty Tapered Bearings

• Two single-row tapered bearings press-fitted on sleeve
• Improved concentricity over other collar-mounted types of bearings
• Steel multiple labyrinth seals
• Rugged two-piece outer housing
• Positive concentric clamp sleeve mounting
• Heavy duty gray iron

Special Duty Tapered Roller Bearings

• Quality duplex tapered roller bearing
• Tapered adapter sleeve mounting
• Effective piston ring seals
• Rugged two-piece housing
• Heavy duty gray iron

USAF Spherical Roller Bearings

• 22200, 22300, 23000, 23100, and 23200 Series
• Industry-standard dimensions interchangeable with SAF housings
• Five sealing options to match most operating conditions
• Cast-in dimples locate drill holes for lube fitting, vents, sensors, and mounting modifications
• Standard housings have two oversized drains adaptable for circulating oil systems
• Pry slots allow easy separation of the pillow block

Split-Spher Spherical Roller Bearings

• Split-race spherical bearing fits USAF 500 housings and replaces bearing and adapter assemblies
• Easy to replace without removing other shaftmounted components
• Only split-race bearing made to standard SAF pillow block dimensions
• Has same OD dimensions as a standard spherical bearing
• Uses 22200 Series split roller bearing

Plummer Blocks & Journal Bearings

DODGE® offers a wide variety of plummer and sleeve bearings that are uniquely engineered to provide reliable performance – even in the harshest environments. Ideal for mining, air handling, unit handling, high temperature, and food & beverage applications, they feature patented technologies that reduce maintenance and ensure long service life.

Numerous designs allow you to select the best bearing style for any application – from a simple SOLIDLUBE® bearing to a SLEEVOIL® hydrodynamic externally cooled bearing.

In addition, our accessories, and circulating oil systems extend your value. Housings may be drilled and tapped to accept temperature,
vibration and speed monitoring devices.

HFO Plummer Block Bearings

• Plummer block housings with oil ring lubrication
• Used with 22200, 22300, 22200K, and 22300K Series spherical roller bearings
• Available with labyrinth seals and end covers
• Material: gray cast iron or ductile iron

SNX Plummer Blocks

• ISO-conformant plummer block
interchangeable with metric SNL, SNV, SNA, and other SN products
• Housed and sealed, general purpose, highcapacity, double-row, spherical roller bearings
• Adapter and direct mount
• Five different sealing options to match most operating conditions
• Grease or oil capable
• Also available in SDX, SNF and SSND housings

ISN Spherical Roller Bearings

• Industry's only push/pull adapter mount system
• Available in two-bolt pillow blocks
• Accepts commercial shaft tolerances
• Installation and removal in fewer than 15 minutes
• Fully concentric shaft attachment with adaptor sleeve mount
• Virtually eliminates fretting corrosion
• Capable of withstanding static or dynamic misalignment of ± 1°
• Shaft-ready out of the box
• Available with TRIDENT triple lip or labyrinth seal options
• Sizes range from 30mm through 125mm; 1-1/8" through 5"

PDNF & BLO A

• Solid housings incorporate two bearing seats
• Misalignment is virtually eliminated
• PDNF Series is grease lubricated
• BLO A Series is oil lubricated
• BLO A Series is designed for heavy duty service
• Material: gray cast iron or ductile iron

SOLIDLUBE® Sleeve Bearings

• Functions in harsh environments where ball bearing will not
• Self-lubricating, statically self aligning
• Covers a wide range of temperature extremes
- 700 Series: -40°F to 700°F
- 1000 Series: -200°F to -40°F
and 250°F to 1000°F
• Housing types: 2-bolt pillow blocks, 4-bolt and 2-bolt flange units, and take-up units
• Ideal where bearings are subject to dry cycles or where lube systems would be too costly
• Bore sizes 3/4” to 8”

Babbitted & Bronze Bushed Bearings

• Good for slow speeds and shock loads
• Capable of MPTA load ratings
• Cast-iron housings in 2- and 4- bolt pillow blocks
• Babbitted bushed bearing features solid or fully split housing
• Bronze bushed bearing features fully split housing
• Bronze bushing is split and easily replaced

BRONZOIL®

• Feeds oil to shaft with self-oiling bushing
• Sleeve bearings with 2-piece pressed steel housing
• Statically self aligning
• Features bushing shoulder that provides self-lubricating bearing thrust face
• Designed with slotted bolt holes
• Available with oil-resistant rubber grommets for sound isolation and static electricity
protection
• Housing types: 2-bolt pillow block and 4-bolt flange
• Bore sizes 1/2" to 1-1/4"

SLEEVOIL® RTL Series Hydrodynamic Pillow Block Bearings

• Extended life (no metal-to-metal contact during operation)
• Handles high speeds
• Dampens vibration, provides quiet operation
• Fully split for ease of maintenance
• Self aligning
• Three times the thrust load capability of R Series SLEEVOIL
• External cooling (air, water, or oil) available for hot shafts or high temperatures

SLEEVOIL R Series Hydrodynamic Pillow Block Bearings

• Extended life (no metal-to-metal contact during operation)
• Handles high speeds
• Dampens vibration, provides quiet operation
• Fully split for ease of maintenance
• Self aligning
• Thrust capability
• External cooling (air, water, or oil) available for hot shafts

SLEEVOIL® Oil Level & Filtration System (OLF)

• Maintains proper oil level while bearing is running
• Increases bearing performance and life
• Allows even oil distribution and cooler operating temperatures
• Ensures filtered clean oil
• Custom-engineered to support SLEEVOIL bearings

Cool Lube System

• Designed for oil lubricated roller bearings
• Continuous:
- Oil cooling
- Oil filtration
- Oil level control
• For bearing applications where bearing operating temperatures and speeds approach maximum permissible levels, or harsh & dirty environments

Polymer Sleeve Bearings

• Polymer housing contains additive that resists bacterial and fungal growth
• All polymer and stainless steel construction
• Solid polymer housing has no cavities and no fillings
• Conforms to FDA /USDA specifications
• Polymer sleeve insert with stainless steel anti-rotation pin
• No lubrication required, self-lubricated polymer sleeve insert for maintenance-free
operation
• Offered in a wide variety of housing configurations and all popular bore sizes
• Operates in temperatures from -40°F to 180°F
• 3/4" - 1-15/16" bore size

Take-Up Frames

• 6 take-up frame types available from stock
• Standard take-up frame travel from 1-1/2” to 60”
• Take-up frames allow for the mounting of DODGE ball, roller, and sleeve bearings
• Take-up frame capacity is pre-engineered to exceed bearing capacity
• Made to provide/maintain tension and shaft centers on a variety of belt and chain-type
conveyors
• Hydraulic and pneumatic tensioning available
• Stainless steel frames available for wide slot take-up bearings

Power Transmission: Drive Components

For decades, DODGE® power transmission products have advanced the standards in industry – affecting and improving the way the world transfers
power. Essential elements of this power transmission chain are DODGE mechanical drive components: V-belt drives, synchronous drives, and roller chain
drives. These rugged products not only connect one driven shaft to another, but they isolate shock load and vibration, correct minor misalignment, and
synchronize movement between shafts.

Bushings

• Full line of TAPER-LOCK® and QD available
• Stock sizes available up to 12” shaft diameter
• Material: sintered steel, cast iron, ductile iron and stainless steel
• Easy installation and demounting
• Inch and metric bores
• GRIP TIGHT®

Weld-On Hubs

• Full line of TAPER-LOCK and QD available
• Steel material with rugged, compact designs
• Hubs to accommodate most bushing sizes
• Made-to-order capabilities – special
construction and materials

V-Belt Sheaves

• Full line of TAPER-LOCK and QD available
• Classical (A, B, and C) and D-V Wedge style (3V, 5V, and 8V) groove profiles
• Stock sizes from one to 12 grooves and 1.5” to 71” in diameter
• Manufactured to MPTA standards
• Made-to-order capabilities – material,
construction, BTS, etc.
• Computer drive selection available

V-Belts

• Full range of Classical (A, B, and C) and D-V Wedge (3V, 5V, and 8V) belts
• Manufactured to RMA standards
• Polyband, Double-V (hex), and FHP belts available
• Lengths from 22” to 660”
• Drive capability from 1 HP to over 1000 HP

Synchronous Belt Drives

• Full line of TAPER-LOCK®, QD, and minimum plain bore sprockets
• Higher capacity drives
• Available pitches: 5 mm, 8 mm, and 14 mm
• Made-to-order sprocket capabilities:
construction, non-standard number of teeth, etc.
• Belt profiles available
• Computer drive selection available

Roller Chain Drives

• Sprockets manufactured to ANSI standard
• TAPER-LOCK sprockets: #35 (3/8” pitch) to #160 (2” pitch)
• Double-strand, double-single, and reborable sprockets also available
• Special machining and rebore capabilities
• Accessories available: idlers, tensioners, etc.
• Hardened teeth up to 25 teeth on #40
through #160 sprockets
• Chain tools available

FHP Belt Drives

• Full range of FHP belts available
• Finished-bore and “QT” bushed style sheaves available
• “QT” bushings available in metric bores
• Cast iron and manufactured to
MPTA standards
• Sheave outside diameter range:
1-1/2” to 19-3/4”
• Variable pitch sheaves available
• Computer drive selection available

Power Transmission: Couplings, Clutches, Brakes & Soft Starts

DODGE® offers a wide variety of coupling designs, types and sizes to suit your application needs. Uniquely engineered to increase bore size, improve torque capacity, speed installation, reduce maintenance, and lower your total cost of ownership, DODGE elastomeric and metallic couplings can withstand the toughest applications and processes – performing reliably and efficiently long after other couplings have failed.

Continuing our tradition of developing products that improve the performance and efficiency of your operation, DODGE is also proud to offer our D-Series Brakes and Clutch/Brake modules.

PARAFLEX®

• Industry leading misalignment (4˚ Angular,
1/8” Parallel & 5/16” End Float)
• G-Series flanges offer higher torque and larger bore size; available in finished bore, TAPER-LOCK®, and Grip Tight styles.
• Elements available in Natural Rubber, Neoprene & Cordless
• Fast installation on misaligned shafts
• Accommodates up to 8” shafts and 453,000 in. lbs.

D-FLEX

• Available in Type J, S, B and SC Spacer Flanges
• Sleeves available in EPDM, Neoprene & Hytrel
• AGMA 9 balance for Type S and SC Flanges
• Setscrews at 65º apart offers 10% greater holding force on shaft
• Accommodates up to 6” shafts and 72,480 in. lbs.
• Powder-coated S flanges

TAPER-LOCK® RIGID

• TAPER-LOCK Bushing connects varying diameter shaft sizes
• Flanges are all machined, and require no maintenance
• Accommodates up to 6” bores and 254,500 in. lbs.

RIBBED RIGID

• TAPER-LOCK Bushing connects varying diameter shaft sizes
• Flanges are all machined, and require no maintenance
• Accommodates up to 6” bores and 254,500 in. lbs.

POLY-DISC®

• Polyurethane flexible disc resists chemical attack
• Allows 2° of angular misalignment & cushions shock loads
• Accommodates up to 3-1/4” bores and 10,900 in. lbs.

POWERPLUS

• Power dense elastomeric coupling
• Low cost, low maintenance and fast installation alternative to Grid and Gear Couplings
• Accommodates up to 5.71" bores and 146,926 in. lbs.

GEAR

• Power dense coupling
• Interchangeable with industry standard gear couplings
• Accommodates up to 12-1/4" bores and 1,008,400 in. lbs.

FLUID (Coupling)

• Mechanical Soft Start via Oil fill
• Available in standard and delay fill
• Available in Drive style (Sheave) & Coupling (PARAFLEX® & Gear)
• Accommodates up to 4.75" bores and 1400 HP applications.

TORQUE-TAMER®

• Cost effective mechanical overload clutch
• Available with many sizes of sprockets
• Accommodates up to 3" bores and 11,500 in. lbs.

MOTOR BRAKES

• Available with Fan End and Shaft Out (Double C-Face) mounting
• Housing enclosure: Standard Drip Proof and E-Z KLEEN® (NEMA 4X)
• Available for NEMA 56C, 140TC, 180TC and 210TC

CHAIN

• Available with Reborable, Finished Bore or TAPER-LOCK® Flanges
• Compact design offers high torque capability
• Accommodates up to 4-11/16" bores and 1,273 HP applications

PARAFLEX® FLYWHEEL

• Flexible element connects to standard SAE flywheel bolt patterns
• SAE bolt circle diameters from 8-3/4" to 25-1/4”
• Accommodates up to 6-7/8" bores and 85,050 in. lbs.

SHAFT & FLANGE MOUNTED
CLUTCHES AND BRAKES

• Clutches accept standard Sheaves, Sprockets and Gears
• Can be mounted on standard motor or thru shafts
• Accommodates up to 1-11/16" bores and 175 lb-ft.

FRACTIONAL HP CLUTCHES &
BRAKES

• Clutches available as couplings or with sheave/sprocket mount
• Brakes available as both ‘Power On’ and ‘Power Off’
• Accommodates up to 1" bores and 250 in. lbs.

CLUTCH/BRAKE MODULES

• Available in Clutch Only, Brake Only, Brake Only (less output shaft) and Clutch & Brake
• Available with Double C-Face mounting, or Shaft-In (Base mounted)
• Available for NEMA 56C, 140TC, 180TC and 210TC motors

GRID-LIGN®

• Available as a close coupling or spacer coupling
• Flexible tapered grid isolates vibrations and cushions shock loads
• Accommodates up to 13" bore and 1,650,665 in. lbs.

FLEXIDYNE®

• Mechanical Soft Start via Flow Charge (cast steel pellets) fill
• 100% efficient, no slippage
• Available in three designs: Drive, Coupling and C-flex
• Accommodates up to 4.5" shaft and 250 HP applications

Power Transmission: Conveyor Components

With a worldwide reputation for reliability and quality, DODGE® offers a complete line of pulleys and pulley assemblies, as well as complementary power transmission products. We offer a variety of pulley types, styles, and different options – from CEMA standard to large, highly engineered pulleys – plus complete pulley assembly packages made from the best components in the business.

Equally important, however, is that our commitment to our customers goes beyond selling just conveyor components. We are the only source who can provide you with complete conveyance solutions to lower the total cost of operation. We have the capabilities and the expertise to help you select the pulley and/or assembly that works best with your specific application.

Combine that with our manufacturing flexibility, state-of-the-art processes, and large inventory, and you have a source who can help you increase efficiency, improve output, and promote profitability.

Heavy Duty Drum Pulley Assemblies

• Standard, stock pulley assemblies fit CEMA dimensions and exceed the CEMA application standards for use with conveyor belts rated up to 750 PIW/131 kN/m
• 14° HE taper bushings with the lowest installation stress of any taper bushing shaft mounting system for two hub pulley applications
• Up to 1” vulcanized 45, 60, and 70 durometer SBR and 45, 60, and 70 durometer Neoprene rubber lagged with plain and grooved surfaces
• Dodge exclusive "D-Lag" – vulcanized 60 Durometer lagging with 73% more abrasion resistance than standard 60 Durometer SBR
• Crowned or straight face

Heavy Duty Wing Pulley Assemblies

• Standard, stock pulley assemblies fit CEMA dimensions and exceed the CEMA application standards for use with conveyor belts rated up to 350 PIW/61 kN/m
• 14° HE taper bushings with the lowest installation stress of any taper bushing shaft mounting system for two hub pulley applications
• Slide-on 92 durometer urethane wing lagging or 1/2” thick or 45, 60, and 70 durometer SBR, vulcanized directly to contact bars. Also weld-on strips with 45 and 60 durometer with prebonded SBR
rubber lagging
• DODGE® exclusive "D-Lag" – vulcanized 60 Durometer lagging with 73% more abrasion resistance than standard 60 Durometer SBR

MINE DUTY Drum & Wing Pulley Assembly

• For applications exceeding 350 PIW or 61 kN/m
• Designed & built for long life cycle in harsh
applications in the mining and aggregate industry.
• Welded hub design

MINE DUTY EXTRA Drum Pulley Assemblies

• All Mine Duty EXTRA pulley assemblies fit CEMA dimensions and greatly exceed the CEMA application standards
• One-piece integral hubs eliminate welded hub
heat-affected zones (HAZ)
• Up to 1” vulcanized 45, 60, and 70 durometer SBR and 45, 60, and 70 durometer Neoprene rubber lagged with plain and groove surfaces
• Dodge exclusive "D-Lag" – vulcanized 60 Durometer lagging with 73% more abrasion resistance than standard 60 Durometer SBR
• Crowned or straight face

QUARRY DUTY EXTRA Wing Pulley Assemblies

• Designed for use with DODGE Mine Duty EXTRA drum pulleys
• One-piece integral hubs eliminate welded hub
heat-affected zones (HAZ)
• Rugged construction incorporating 3/4” x 2” thick contact bars and 3/8” thick wings
• Up to 1/2” vulcanized 45, 60, and 70 durometer SBR and 45, 60, and 70 Neoprene rubber lagging on contact bars
• Dodge exclusive "D-Lag" – vulcanized 60 Durometer lagging with 73% more abrasion resistance than standard 60 Durometer SBR

Engineered Drum Pulley Assemblies

• Made to order based upon conveyor load, belt
tension, belt wrap angles, and bearing centers
• Supplied for belt ratings up to and exceeding
8000 PIW or 1400 kN/m
• Welded, integral, and “T” section designs minimize the harmful effects of weld heataffected zones (HAZ)
• 14° HE taper bushings with the lowest installation stress of any taper bushing shaft mounting system, for two hub pulley applications up to 12” shaft diameter
• Keyless locking devices for shafts up to 30”
diameter

Gearing: Torque-Arm™ & Torque-Arm™ II

The DODGE® TORQUE-ARM II™ surpasses all other reducers on the market because of its industry proven design and patented features.

This powerful line of shaft mounted speed reducers – in 12 case sizes through 400 horsepower (HP) – offers unparalleled torque ratings and is quickly becoming the new industry standard. Improved features include: an all-new backstop concept, a patented sealing system, a steel motor mount system, a state-of-the-art, totally modular design with an expanded ratio range to 40:1 and a patented twin tapered bushing system.

The increased ratings on the TORQUE-ARM II line are comparable to the next larger sized TXT reducer and are the result of the extended gear centers, wider gear faces and optimized tooth geometry. The new backstop design features centrifugal lift-off sprags for extended life and can be used with lubricants containing EP additives.

In addition, the TORQUE-ARM II line has a patented, premium sealing system that uses an HNBR oil seal protected by a metal excluder seal with rubbing lip.
This harsh duty sealing system makes this reducer series a perfect fit for today’s harsh duty industries such as aggregates, mining, cement, asphalt, mixing & milling and ethanol.

The new steel motor mount adjusts to multiple center distances and mounts in shaft mount and screw conveyor positions. Its patented twin tapered bushing
system – in standard length, short shaft, and metric versions – offers all the features of our standard twin tapered TORQUE-ARM® bushing design which are
unique to DODGE. The patented insertable tapered wedge enables the optional extended tapered bushing kit to be applied for shorter shaft lengths; allowing the
replacement of straight bore or single bushed reducers.

Motorized TORQUE-ARM II™

• Heavy Duty AGMA rated design
• Tapered roller bearings on all helical shafts
• Premium HNBR oil seals
• Industry leading backstop design
• Standard Screw Conveyor Adapter and drive shaft
• Standard and short shaft twin-tapered
bushings
• Standard stock torque arm rod kit
• EZ Class I & II selection tables
• Rugged, high efficiency, case carburized helical/bevel gearing
• Part numbered product concept
• Reduced assembly time, guarding
requirements and maintenance costs
• Reduced guarding costs
• Reduced maintenance requirements
• Optional metal end covers
• Reducer mounts in multiple positions
• Three piece coupled design utilizes standard Baldor NEMA c-face motors in two motor speeds and multiple gear ratios to provide a wide spectrum of output speeds
• Space saving integral gearmotor design uses VFD to adjust output speeds for individual applications

TORQUE-ARM II™ Shaft Mount
Reducers

• 12 reducer sizes with modular accessories
• All reducers can be shaft mounted, screw conveyor, vertical, and flange mounted
• Horsepower ratings through 400 HP
• Torque ratings through 500,000 lb-in
• Standard 5, 9, 15, 25, and up to 40:1 gear ratios
• Nearly 300:1 speed reduction with V-belt drives
• Twin-tapered bushing bores: 1” through 7”, metric bore sizes available
• Highly efficient helical gearing
• Meets or exceeds AGMA standards, including Class 1 - 5000 hours L10 life and 25,000 average hour life
• Heavy duty HNBR lip seals for extended wear life and -40°F to +300°
• Metal excluder shield sealing system with rubber contact lip
• Smooth, rugged Class 30 cast-iron housings with pry slots
• 36-month/18-month warranty protection
• 100% factory noise and leak tested

TXT TORQUE-ARM® Shaft Mount
Reducers

• Exclusive twin tapered bushings
• Rugged cast-iron efficient housing
• Precision, high-quality helical gearing
• Reliable anti-friction bearings and seals
• Efficient splash lubrication
• Meets/exceeds AGMA standards
• 100% factory noise and leak tested
Capabilities & Mounting
• Standard ratios: 5, 9, 15, and 25:1
• Ratios up to 210:1 with V-belts
• Fractional to 700 HP
• Output speeds through 400 RPM
• Flange mount and vertical shaft options
• Available with hydraulic motor input
Accessories
• Motor mounts
• Bushing assemblies
• Backstops
• Auxiliary seal kits
• Belt guards
• Cooling fans
• Harsh duty accessories

SCXT Screw Conveyor Shaft Mount Reducers

• Industry standard, high quality, drive mounting
• Adapter conforms to any CEMA trough ends
• Sealing system alternatives in standard adapter
• Waste packing & braided felt seals
• Rugged, high-thrust roller bearings
• Conforms to CEMA standards
• CEMA high-strength shafts, 2- and 3-bolt
Capabilities
• Fractional to 75 HP
• Standard ratios: 5, 9, 15, and 25:1
• 1-1/2” to 3-7/16” CEMA drive shafts
• 0utput speeds through 400 RPM
• Available with hydraulic motor input
• Vertical and incline mounting capability
Accessories
• Standard C and AC adapters
• Drive shafts - standard and stainless steel
• Motor mounts
• Belt guards
• Auxiliary seal kits
• Cooling fans

Gearing

Tigear-2® Speed Reducers Never before have greater advancements been made in speed reducer technology. Our family of DODGE® TIGEAR-2® speed reducers is the only complete line of singlereduction, right-angle worm speed reducers specifically engineered with sealing and bushing system technology that can actually lower your total cost of ownership. Nothing comes close to this technology because almost every component in each reducer is either new or dramatically improved from the previous design. Its gear geometry is optimized for 30% higher torque, greater efficiency, and cooler operating temperatures. Its sealing system has no pressure vent and no compression chamber. It comes with a factory-filled synthetic lubricant that needs no routine oil changes. Plus, by adding the DODGE GRIP TIGHT® adapter, we have the industry’s only tapered bushing system with easy-on, easy-off installation and removal. In terms of greater cost savings, extended life, and maintenance-free operation, there’s no competition.	Quantis® – ILH/MSM/RHB The DODGE® QUANTIS® product line offers a full line of modular gear drives engineered for flexibility, greater torque density in a compact housing configuration, and increased horsepower capability from 1/4 HP to 75 HP. The QUANTIS family of products offers the customer three types of gear reducers: in-line helical (ILH), right angle helical bevel (RHB) and motorized shaft mount (MSM). All three types of reducers are dimensionally interchangeable with major global competitors.	CST® With DODGE® CST® drives, you get consistent, controlled starts and stops regardless of varying load or ambient conditions. On long conveyors employing multiple drive systems, CST offers excellent load share, torque limiting characteristics, and maximum motor power availability throughout the controlled speed profile.

CSB - Controlled Stop Brake The DODGE® CSB is a heavy-duty, fast reaction, brake and retarding device for service when constant or repeated braking exceed the capabilities of conventional dry disk brake systems. The CSB design is based on the unsurpassed hydroviscous clutch technology utilized in the DODGE CST® product line and provides continuous braking capacities exceeding 1,500,000 in-lb of torque. The CSB provides the most precise continuous control available for decelerating decline conveyors.	MagnaGearXTR™ The MagnaGear XTRTM reducer is manufactured to provide maximum reliability in tough applications and to improve your total cost of ownership. The innovative design incorporates state of the art technology to meet the high standards expected of DODGE® reducers. MagnaGear XTR provides the perfect solution for your high torque application needs.	Maxum® The DODGE® MAXUM® concentric reducer is a rugged, compact design that generates dependable performance in less space. The housings are made of high strength ductile and cast iron which is necessary for industrial applications. The reducers overhung load capability is also optimized for total system value.

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