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We design, manufacture and distribute a complete range of gearmotors, drive systems and planetary gearboxes to satisfy the most demanding needs for industrial processes, automation, mobile and renewable energy applications. We offer tailored solutions, whose strength lies in the high technology content of each product and the careful integration of different technologies.

As a leading company in the global power transmission market, we are committed to satisfy our customers' requirements, thanks to high quality products and a comprehensive pre- and post-sales service.
 
Product Line Up
Industrial
Solutions for industrial applications
Optimised lean manufacturing principles, major investments in research and development to maintain a high level of innovation, a “local forlocal” service strategy, and  a customer servicenetwork that is near to the customer and can rely on a large number of directly controlled subsidiaries and distributors all over the world, enable the Bonfiglioli group to be flexible and rapid and to stay in close touch with the changing needs of the markets it serves. With the acquisition of the Vectron brand, Bonfiglioli established itself as leader in the industrial automation sector. Bonfiglioli Vectron supplies products and services for completely integrated inverter solutions.These solutions complement Bonfiglioli’s power  transmission and control offering to the industrial sector.
 
Standard Gearmotors and Gearboxes
 
Universal Worm-Gearmotors -
VF/W series
Bonfiglioli worm gears are milestones for the industry worldwide. They succeeded in combining uncompromising quality with state-of-the-art technology and renown price effectiveness. Absolute flexibility is given by the wide choice of several mounting options, shaft configurations and motor interface, all offered as standard. The helical-worm and the double-worm version, with or without the torque limiter, also add up, creating a highly versatile drive system.

Torque Range 13 Nm... 7.100 Nm
Mechanical Rating (n1= 1400 min-1) 0,04 ... 75 kW
Gear ratios 7 ... 10000

Output Configurations
Keyed Hollow Shaft
Plug-in Solid Output Shaft
Torque Limiter as an Option

Helical Gearmotors -
C series
Top torque density, product variety, extremely wide speed choice, great compactness and price effectiveness make the C series the unparalleled line of helical gearmotors and speed reducers.


 

Torque Range 45 Nm... 12.000 Nm
Mechanical Rating (n1= 1400 min-1) 0,08 kW ... 213 kW
Gear ratios 2,6 ... 1481

Output Configuration
Foot and Flange mount
Metric or Inch series Solid Output shaft

Universal Worm-Gearmotors for hostile environments - VF-EP/W-EP series
Wormgears and motors are also available in the enhanced protection "EP" configuration, featuring food grade specifications and extra corrosion protection, allowing for cleanability and sanification after operation. Besides the food processing, the EP configuration will also suit the requirements of the chemical and pharmaceutical industry as well as the marine on-board and quayside installations.

Applications
Food processing, chemical and pharmaceutical industry
Marine on-board and quayside installation
Corrosive and/or highly hygenic environments

Availability on
Gears: VF 44, VF 49, W 63, W 75, W 86
Motors: BN 63 ... BN 112 / M1SD ... M3LC

 
Single reduction helical Gearmotors -
S series
Simple and yet powerful is the S series, developed for the pump industry as well as the fan and blower application. Foot and flange mounted, with shaft dimensions to the UNEL standard.

Torque Range 21 Nm... 200 Nm
Mechanical Rating (n1= 1400 min-1) 0,12 ... 11,6 kW
Gear ratios 1,4 ... 13,1
Output Configuration Foot and Flange mount

Helical-bevel Gearmotors -
A series
The A series is the first product to prove equally good in regard to efficiency and versatility within a highly competitive context, both performance- and price-wise.

Torque Range 100 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1) 0,22 ... 150 kW
Gear ratios 5,4 ... 1715

Output Configuration

Foot and Shaft mount - Two Bore Options per Size
Keyless Shrink Disc Fitting
Metric or Inch series Solid Output shaft
Adapter bushings matching more shaft diameters
Splined hollow shaft to DIN 5480

Bevel Gears -
RAN series
The units of the RAN series are designed to fit the purpose of transmission laid out in right angle setting. Easy to fit and almost maintenance-free, RAN units offer multiple shaft arrangements and a choice of several exact gear ratios, beside the 1:1, that come handy when designing synchronized drive system. Also available in the version for screw jack duty.

Torque Range 3 Nm... 3.000 Nm
Mechanical Rating (n1= 1400 min-1) 0.15 kW ... 91 kW
Gear ratios 1,0 ... 7,4
Shaft Arrangement Single or Double Shaft Projection

 
Shaft mounted speed reducers -
TA series
The TA series has long established itself in the industry until become a best seller for the quarry and mine applications where absolute reliability and low maintenance are key factors. Also appreciated is the backstop option that prevents backdriving in case of incline conveyors.

Torque Range (n1= 900 min-1) 150 Nm ... 16.000 Nm
Mechanical Rating (n1= 900 min-1) 1,1 kW ... 156 kW
Gear ratios 5,0 ... 31,5
Output Keyed hollow shaft
Up to three bore options per frame sIze

Shaft mounted gearmotors -
F series
No better, easier and neater installation than with a shaft mounted unit of the F series. Lightweight and performing, an F unit is the dependable drive for all the material handling applications.

Torque Range 140 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1) 0,17 ... 125 kW
Gear ratios 6,4 ... 2099

Output Configuration
Keyed Hollow Shaft - Two Bore Options per Size
Keyless Shrink Disc Fitting
Plug-in Solid Output Shafts as an Option

Mechanical Speed Variators -
V series
The renovated V series features a brand new speed setting mechanism that optimizes the operation, extending the lifetime of the core parts, and allowing the speed variator to run cooler and smoother than ever before. Also available with the additional helical reduction and in combination with most Bonfiglioli gears.

Max. to Min. Speed Setting  5.2 times
∞ Reduction through a differential unit

Mechanical Rating (n1 = 1400 min-1) 0,18 kW ... 9,2 kW
Additional Helical Reduction iN = 2,5 ... 6,3

Output Configurations

Foot and Flange mount
Metric or Inch series Solid Output shaft
Compact and IEC Match With Helical and Worm Gear Units

 
Motors
 
BE series
The IEC-normalized BE motors comply with IEC 60034-30:2008 (efficiency classes) and all the applicable international standards, including the EMC and LV Directives. They are available in the 0.75 - 22 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single pole version available with generally, two brake options offered, one DC and one AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.

kW rating (4 pole) 0.75 kW ... 22 kW
Frame Sizes 80B ... 180L
Pole Numbers 2, 4, 6
Mounting Options Foot IM B3 & Flange IM B5 and IM B14
Operation 50 Hz and 60 Hz

Three-phase motors BN
The IEC-normalized BN motors comply with all the applicable international standards, including the EMC and LV Directives. They are available in the 0.06 - 30 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single and dual pole versions available with generally, three brake options offered, one DC and two AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.


kW rating (4 pole)
0.06 kW ... 30 kW
Frame Sizes 56A ... 200L
Pole Numbers 2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Mounting Options Foot IM B3 & Flange IM B5 and IM B14
Operation 50 Hz and 60 Hz

Single-phase motors BS
Single-phase motors of the BS series are manufactured to the applicable IEC standards and are of the enclosed type, externally ventilated and with run capacitor permanently connected.
Motors are available in the B5 and B14 flange mountings, in the 4-pole execution. For applications requiring high starting torque the version with both the run and the starting capacitor can be specified.


kW ratings
0,06 … 1,5 kW
Frame sizes 56A to 90L
Poles 4
Mounting Flange mounting IM B5 and IM B14
Frequency 50 and 60 Hz

 
BTD series
BTD Series servomotors are designed to provide effective solutions for applications demandinghigh efficiency, compact motors.The extremely small size of these actuators, achieved by the use of advanced materials and designtechnology, ensures exceptional dynamics and low temperature operation.Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMCrequirements, and a PTC temperature probe with reinforced insulation, these motors guaranteesecure electrical connections under all ambient operating conditions.

Stall torque 0,26 Nm … 27 Nm
Rated speed 3000, 4500 min-1
Power supply 230, 400 Vac
Inertia Low for BTD sizes from 0.26 Nm … to 1 Nm
Conformity 2006/95/EC (LVD) and 2004/108/EC (EMC)

BCR series
BCR Series servomotors are designed to satisfy the needs of continuous and transient high torque applications.Thanks to a wide torque range and above average instantaneous overload ratings, BCR servomotors are robust enough for even the most demanding drive applications.Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMC requirements, and with a PTC temperature probe with reinforced insulation, these motors guaranteea secure electrical connection under all ambient operating conditions.

Stall torque 0,2 Nm … 115 Nm
Rated speed 2000, 3000, 4500 rpm
Power supply 230, 400 Vac
Inertia Low for BCR sizes from 0.2 Nm … to 1 Nm
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)

BC series
The motors of the BC series are the simple, proven and economical solution to the requirements of DC drives. The materials and the design concepts exploited allow the use of BC motors under the severest duty and with 4-quadrants thyristor converters. Motors can be operated in the –20 to +40 °C temperature range and are IP54 protected and class F isolated.
 

Torque Range 0.3 Nm ... 4.5 Nm
Speed 1500, 2000, 3000 min-1
Supply 12, 24, 36, 48,65, 110, 180, Vdc
Configurations IM B5 and IM B14 Flange Mount
Ventilation
BC110 ... BC140 non-ventilated
BC220 ... BC310 TEFC

 
Frequency Inverters
 
AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter innovations able to boost plant efficiency through open loop vector control of brushless motors, MMC memory cards and web control. Agile inverters are easy to install, program and quick to start-up without the needs of specialized resources.

Power Range 0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz

Motor compatibility
Two types of motor:
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors

Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors

Degree of protection IP20 (EN 60529)

ACTIVE Solution drive
A full series of flexible solution drives that are versatile and extremely easy to use, featuring control for high performance and unbeatable advantages in their scalability and compact size.

Power Range (ACT401) 0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)

Power Range (ACT201) 0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)

Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder

Overload Capacity 150% for 60s / 200% for 1s
Switching Frequency 2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)

ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and flexible, dedicated both to high demandingindustrial automation systems and to motion control architectures, in match with Bonfiglioliservomotors.

Power Range (ACU401) 0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)

Power Range (ACU201) 0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)

Type of Control
Selectable Vector control function: sensor-less control, sensor-less fieldoriented control, field oriented control with speed sensor,field oriented control of synchronous servomotors with speed/position sensor

Overload Capacity 200% for 1min (size 01 and 03) / 150% for 1min (other ratings), Shorter overload: 200% for 1sec all ratings
Switching Frequency 2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)

 
VCB Power drive
Reliable, highly compact and a robust choice for any application, this inverter with high-level functions soundly meets the requirements of a constantly evolving market.

Power Range (VCB400)
132 kW - 800kW, three-phase 320V- 560V
45Hz - 66Hz

Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder

Overload Capacity 120% / 150% for 60s
Switching Frequency 1kHz up to 8kHz

SYNTHESIS Sensorless drive
The simple use, wide range of controls, integrated EMC filter, IP65 protection level and the limited size make the SYN10 a sound response to the broadest needs for electronic speed variation, where basic performance and contained costs are matched with robust construction and great reliability.

Power Range (SYN10 S 220)
0.2 - 0.75kW 1-Phase 200 - 240V / 50 - 60Hz (+10,-15%)
1.5 - 2.2kW 1 and 3-Phase 200 - 240V / 50 - 60Hz (+10,-15%)

Power Range (SYN10 T 400)
0.75 - 2.2kW 3-Phase 380 - 460V / 50 - 60Hz (+10,-15%)

Type of Control  
V/f control with Torque Gain and Selectable Patterns

Overload Capacity
150% for 60s
Switching Frequency 4-16 kHz

SYNPLUS Sensorless drive
The simple use, the wide range of controls as a sensor less vector or U/f frequency inverter, the built in EMC filter and brake transistor, the extensive communication possibilities and simple PLC function as standard features, make SYNPLUS the right AC drive for medium level applications, where the performances at reasonable costs are matched with robust structure and absolute reliability.

Power Range (SYNPLUS 200)
0.4 - 2.2 kW / single-phase 200 - 240V + 10% / -15%

Power Range (SYNPLUS 400)
0.75 - 11 kW / three-phase 380 - 480V +10% / -15%

Type of Control
V/F and sensorless vector control CT/VT mode selection

Overload Capacity 150% for 60s
Switching Frequency 2 - 16 kHz

 
Servo Technology
 
LC: Low-backlash gearboxes
Low backlash, smooth operation and a user friendly motor assembly are key features of the planetary drives of the LC series.

Standard Backlash
12' … 15'
Reduced Backlash 6' … 8'
Nominal Output Torque 10 Nm … 300 Nm
Maximum Acceleration Torque 16 Nm ... 160 Nm
Emergency Stop Torque 28 Nm ... 360 Nm
Gear Ratio 3 ... 100
Output Configuration Flange mount
MP: Low-backlash gearboxes
Reduced backlash, smooth operation, easy motor assembly and numerous product configurations as standard options are some of the many outstanding features of the MP series.

Standard backlash
1 stage 15', 2 stages 15', 3 stages 17'
Reduced backlash 1 stage 10' , 2 stages 10', 3 stages 12'
Gear ratio
1 stage 3 ≤ i ≤ 10
2 stages 9 ≤ i ≤ 100
3 stages 48 ≤ i ≤ 1000
TR: Low-backlash gearboxes
TR planetary drives are landmark for extremely reduced backlash, silent operation and facilitated motor assembly along with top reliability. TR units will match servomotors from most makes.

Standard backlash 1 stage 5', 2 stagea 5', 3 stages 7'
Reduced backlash 1 stage 3', 2 stages 3', 3 stages 5'
Gear ratio
1 stage 3 ≤ i ≤ 10
2 stages 9 ≤ i ≤ 100
3 stages 48 ≤ i ≤ 1000

 
SL: Precision gearboxes for pulley drives
The new SL Series from Tecnoingranaggi knows no rivals in compactness, efficiency and optimisation for timing belt pulley drive systems. SL Series reduced backlash units are the ideal complement to conveyor belt servo-drives and all other applications needing to combine high precision with ultra-compact size.

Backlash Standard φ = 12 arcminutes
Reduced φ = 6 arcminutes
Transmission ratios i = 3, 4, 5, 7, 10
Efficiency η = 97%
Servomotor coupling Clamping device
Options Timing belt pulley with groove profile type AT
Maintenance Not required

KR: Precision right-angle gearboxes
The reduced backlash bevel helical drives of the KR series yield the best possible combination of precision, dynamics and compactness at unbeatable price. Numerous input and output configurations, as well as more transmission ratios, lend the product an unparalleled flexibility of use.

Standard backlash φ = 8 arcmin
Transmission ratio i = 1, 2, 5
Servomotor coupling Hollow shaft with clamping device
Mounting options
Keyed hollow shaft
Parallel shaft, single or double extension
Hollow shaft with shrink disc
Mounting flange

LCK: Precision right-angle gearboxes
Gear units of series LCK replicate in the right angle layout the brilliant features that are already typical of the in-line products of the LC series, with the right angle layout shape facilitating installation in tight spaces.

Standard backlash
φ = 6' - double reduction
φ = 8' - triple reduction
Transmission ratios 6 ≤ i ≤ 100
Servomotor coupling Low inertia coupling device
Options Smooth, keyless output shaft
Maintenance Maintenance-free

 
ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and flexible, dedicated both to high demandingindustrial automation systems and to motion control architectures, in match with Bonfiglioliservomotors.

Power Range (ACU401) 0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)

Power Range (ACU201) 0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)

Type of Control
Selectable Vector control function: sensor-less control, sensor-less fieldoriented control, field oriented control with speed sensor, field oriented control of synchronous servomotors with speed/position sensor

Overload Capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings), Shorter overload: 200% for 1sec all ratings

Switching Frequency 2, 4, 8, 12, 16 kHz

BTD series
BTD Series servomotors are designed to provide effective solutions for applications demandinghigh efficiency, compact motors.The extremely small size of these actuators, achieved by the use of advanced materials and designtechnology, ensures exceptional dynamics and low temperature operation.Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMCrequirements, and a PTC temperature probe with reinforced insulation, these motors guaranteesecure electrical connections under all ambient operating conditions.

Stall torque 0,26 Nm … 27 Nm
Rated speed 3000, 4500 min-1
Power supply 230, 400 Vac
Inertia Low for BTD sizes from 0.26 Nm … to 1 Nm
Conformity 2006/95/EC (LVD) and 2004/108/EC (EMC)

BCR series
BCR Series servomotors are designed to satisfy the needs of continuous and transient high torque applications.Thanks to a wide torque range and above average instantaneous overload ratings, BCR servomotors are robust enough for even the most demanding drive applications.Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMC requirements, and with a PTC temperature probe with reinforced insulation, these motors guaranteea secure electrical connection under all ambient operating conditions.

Stall torque 0,2 Nm … 115 Nm
Rated speed 2000, 3000, 4500 rpm
Power supply 230, 400 Vac
Inertia Low for BCR sizes from 0.2 Nm … to 1 Nm
Conformity 2006/95/EC (LVD) and 2004/108/EC (EMC)

 
Heavy Duty
 
Parallel shaft gear units -
HDP series
Torque ratings consistently high, gear ratios in close progression, numerous mounting options along with compact dimensions will ease the engineering of any application. The housing from nodular cast iron ensures robustness even in the harshest environment and the class of precision the gear are machined into helps producing an extremely quit and vibration-free operation.

Torque Range 4650 ... 194000 Nm
Gear Ratios 7,1 ... 500
Mounting Foot, flange, shaft mounting
Input solid shaft, motor adapter
Output  solid, (single and double extension), keyed hollow,shrink disc

Parallel shaft gear units for single-screw extruder drive - HDPE series
The HDPE series is the configuration specifically developed for single-screw extruder drive generated from the renown heavy duty series HDP, with which it shares most of the component parts and gearing.
Mounted forward to the sturdy nodular cast iron case, and housed into a robust extruder support, HDPE units feature a heavy duty spherical roller thrust bearing of series 294…E, exclusively sourced from primary brands.

Transmissible Torque 4650 MN2 75000 Nm
Gear Ratios 7,1 iN 125.0 with progression = 1,12
Mounting Foot
Input solid shaft, direct motor mounting, lantern housing with flexible coupling

Output shaft

Thrust bearing of various dimension and capacity and hollow shafts of various shapes and dimensions.
Standard shaft is keyed hollow to UNI 6604.
Mounting dimensions to customer specifications can be provided.

Bevel helical speed reducer -
HDO series
The new bevel helical series from Bonfiglioli optimises superior performance with compact dimensions and flexibility. The several options that can be selected from the catalogue facilitate customization to meet specific application requirements. Gear case from nodular cast iron guarantee rigidity in all circumstances while gears, integrally ground finished on their profile, ensure quiet and vibration-free operation even in the harshest conditions.

Torque Range 24000 ...194000 Nm
Gear Ratios 5.6 ... 400
Mounting Foot, flange, shaft mounting

Input solid shaft, lantern housing c/w flexible coupling
double input shaft (pony drive)
Output shaft solid, (single and double extension), keyed hollow, shrink disc

 
Planetary drives - 300 series
Compact, and yet extremely powerful, are the units of the 300 series. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loadings and impacts are more the rule than the exception. The product configuration is highly versatile, due to several options as far as the mounting, the gear layout, the output shaft and the motor interface. All the features are available for each of the 18 finely spaced frame sizes, spanning over the 1.000 - 1.400.000 Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - always.

Torque Range 1000 - 1.400.000 Nm
Mechanical Rating (n1= 1400 min-1) up to 450 kW
Gear ratio 3.4 to 5.000
Gear Unit Version In line
Right angle (with Gleason bevel gear set)

Output
Foot and flange mounted
Output shaft: keyed solid, splined, splined hollow
hollow shaft with shrink disc

AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter innovations able to boost plant efficiency through open loop vector control of brushless motors, MMC memory cards and web control.
Agile inverters are easy to install, program and quick to start-up without the needs of specialized resources.

Power Range 0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz

Motor compatibility
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors

Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors

Degree of protection IP20 (EN 60529)
 

ACTIVE Solution drive
A full series of flexible solution drives that are versatile and extremely easy to use, featuring control for high performance and unbeatable advantages in their scalability and compact size.

Power Range (ACT401) 0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)

Power Range (ACT201) 0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)

Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder

Overload Capacity 150% for 60s / 200% for 1s
Switching Frequency 2, 4, 8, 12, 16 kHz

 
ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and flexible, dedicated both to high demandingindustrial automation systems and to motion control architectures, in match with Bonfiglioliservomotors.

Power Range (ACU401) 0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)

Power Range (ACU201) 0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)

Type of Control
Selectable Vector control function: sensor-less control, sensor-less fieldoriented control, field oriented control with speed sensor,field oriented control of synchronous servomotors with speed/position sensor

Overload Capacity 200% for 1min (size 01 and 03) / 150% for 1min (other ratings), Shorter overload: 200% for 1sec all ratings

Switching Frequency 2, 4, 8, 12, 16 kHz

VCB Power drive
Reliable, highly compact and a robust choice for any application, this inverter with high-level functions soundly meets the requirements of a constantly evolving market.

Power Range (VCB400)
132 kW - 800kW, three-phase 320V- 560V
45Hz - 66Hz

Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder

Overload Capacity 120% / 150% for 60s
Switching Frequency 1kHz up to 8kHz

 
 
Variators
 


Mechanical Speed Variators - V series
The renovated V series features a brand new speed setting mechanism that optimizes the operation, extending the lifetime of the core parts, and allowing the speed variator to run cooler and smoother than ever before. Also available with the additional helical reduction and in combination with most Bonfiglioli gears.

Max. to Min. Speed Setting
5.2 times
∞ Reduction through a differential unit

Mechanical Rating (n1 = 1400 min-1)
0,18 kW ... 9,2 kW

Additional Helical Reduction
iN = 2,5 ... 6,3

Output Configurations
Foot and Flange mount
Metric or Inch series Solid Output shaft
Compact and IEC Match With Helical and Worm Gear Units
 

Mobile
Solutions for Mobile and Construction machinery
Bonfiglioli Vectron delivers products and services for completely integrated inverter solutions. These solutions complement Bonfiglioli’s power transmission and control offering to the industrial sector. Since 1976, Bonfiglioli Trasmital’s know-how in the power transmission industry has focused on special applications offering 100% reliability in the manufacturing of gear motors for mobile machinery. This includes the full range of slew and wheel drive applications and gearboxes for wind turbine pitch and yaw drive systems. Today Bonfiglioli Trasmital stands at the forefront of the industry as a key partner to top manufacturers worldwide.
 
Gearboxes
 
Planetary drives - 300 series
 
The 300 series are compact and powerful. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loads and impacts are more the rule than the exception. The product configuration is highly versatile, due to several options as far as the mounting, the gear layout, the output shaft and the motor interface. All the features are available for each of the 20 finely spaced frame sizes, spanning over the 1000-1.100.000 Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - always.

Torque Range 1000 ... 1.100.000 Nm
Transmissible Mechanical Power up to 1050 kW
Gear Ratios 3,4 ... 5.000
Gear Unit Versions
In line,
Right angle (with a spiral bevel gear set)

Output Configuration
Foot and flange mounted
Output shaft: solid with key, splined, splined hollow,
hollow with shrink disc

Input Configurations
Flanged axial piston hydraulic motors
Hydraulic orbit motors
IEC and Nema motor adaptors
Solid input shaft

Hydraulic Brake released parking brake on request
Electric Brake DC and AC type
Universal Worm-Gearmotors -
VF/W series
Bonfiglioli worm gears are milestones for the industry worldwide. They succeeded in combining uncompromising quality with state-of-the-art technology and renown price effectiveness. Absolute flexibility is given by the wide choice of several mounting options, shaft configurations and motor interface, all offered as standard. The helical-worm and the double-worm version, with or without the torque limiter, also add up, creating a highly versatile drive system.

Torque Range 13 Nm... 7.100 Nm
Mechanical Rating (n1= 1400 min-1) 0,04 ... 75 kW
Gear ratios 7 ... 10000

Output Configurations
Keyed Hollow Shaft
Plug-in Solid Output Shaft
Torque Limiter as an Option

Input Configurations
VF and W: IEC-normalized motor adapter
VF and W: solid input shaft

Applicable AC motors
VF and W: IEC-normalized and brake motors - BN/BE series
W: integral motors and brake motors series M/ME series
Single and dual speed motors

Main Brake Features
DC and AC supply
Faster Brake Engage/Disengage through Electonically
Controlled AC/DC Rectifier type SB, NBR, SBR (options)
Helical Gearmotors - C series
 
Top torque density, product variety, extremely wide speed choice, great compactness and price effectiveness make the C series the unparalleled line of helical gearmotors and speed reducers.





Torque Range 45 Nm... 12.000 Nm
Mechanical Rating (n1= 1400 min-1) 0,08 kW ... 213 kW
Gear ratios 2,6 ... 1481

Output Configuration
Foot and Flange mount
Metric or Inch series Solid Output shaft

Input Configurations
IEC and NEMA motor Adaptors
Metric or Inch series Solid Output shaft

Applicable AC motors
Integral motors and Brake motors - M/ME series
IEC-normalized Motors and Brake motors - BN/BE series
Single and Dual Speed Motors

Main Brake Features
DC and AC supply
Faster Brake Engage/Disengage through Electonically
Controlled AC/DC Rectifier type SB, NBR, SBR (options)
 
Helical-bevel Gearmotors - A series
The A series is the first product to prove equally good in regard to efficiency and versatility within a highly competitive context, both performance- and price-wise.

Torque Range 100 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1) 0,22 ... 150 kW
Gear ratios 5,4 ... 1715

Output Configuration
Foot and Shaft mount - Two Bore Options per Size
Keyless Shrink Disc Fitting
Metric or Inch series Solid Output shaft
Adapter bushings matching more shaft diameters
Splined hollow shaft to DIN 5480

Input Configurations
IEC and NEMA motor Adaptors
Servomotor adapters
Metric or Inch series Solid Input Shaft

Applicable AC motors
Integral motors and Brake motors - M/ME series
IEC-normalized Motors and Brake motors - BN/BE series
Single and Dual Speed Motors
600W2/3 Wheel drives
This gear shift final drive is specifically designed for wheeled and tracked machines featuring a significantly different travel/operating speed ratio.
The product is the ideal solution for road paving machines, construction equipment, as well as agricultural and forestry machines.

Torque range 15000 Nm - 40000 Nm

Gear Ratios
LO speed : 71 87 85 104 141,3
HI speed : 20.5 20.5 24.5 24.5 24.5

Applicable motors
Cartridge axial piston hydraulic motors

Brake
Hydraulically released multidisc type
Parking braking
Emergency braking
Shaft mounted speed reducers - TA series
The TA series has long established itself in the industry until become a best seller for the quarry and mine applications where absolute reliability and low maintenance are key factors.
Also appreciated is the backstop option that prevents backdriving in case of incline conveyors.

Torque Range (n1= 900 min-1)
150 Nm ... 16.000 Nm
Mechanical Rating (n1= 900 min-1) 1,1 kW ... 156 kW
Gear ratios 5,0 ... 31,5

Outputt
Keyed hollow shaft
Up to three bore options per frame sIze

Gearcase
Sturdy cast housing suitable for outdoor installation

Backstop
Available on all frame sizes - externally accessible
 
Electric motors
 
Three-phase motors BN
The IEC-normalized BN motors comply with all the applicable international standards, including the EMC and LV Directives. They are available in the 0.06 - 30 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single and dual pole versions available with generally, three brake options offered, one DC and two AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.

kW rating (4 pole)) 0.06 kW ... 30 kW
Frame Sizes 56A ... 200L
Pole Numbers 2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Mounting Options Foot IM B3, Flange IM B5 and IM B14
Operation 50 Hz and 60 Hz
Compliance 2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter Duty All frame sizes
Housing Cast aluminium
 
Inverter
 
ACTIVE Solution drive
A full series of flexible solution drives that are versatile and extremely easy to use, featuring control for high performance and unbeatable advantages in their scalability and compact size.

Power Range (ACT401)
0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)

Power Range (ACT201) 0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)

Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder

Overload Capacity 150% for 60s / 200% for 1s
Switching Frequency 2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)
EMC Filter Integrated up to 9.2 kW (EN 61800-3)
ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and flexible, dedicated both to high demandingindustrial automation systems and to motion control architectures, in match with Bonfiglioliservomotors.

Power Range (ACU401)
0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)

Power Range (ACU201) 0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)

Type of Control
Selectable Vector control function: sensor-less control, sensor-less fieldoriented control, field oriented control with speed sensor,field oriented control of synchronous servomotors with speed/position sensor

Overload Capacity 200% for 1min (size 01 and 03) / 150% for 1min (other ratings),
Shorter overload: 200% for 1sec all ratings

Switching Frequency 2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)
EMC Filter Integrated up to 9.2 kW (EN 61800-3)
AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter innovations able to boost plant efficiency through open loop vector control of brushless motors, MMC memory cards and web control. Agile inverters are easy to install, program and quick to start-up without the needs of specialized resources.

Power Range 0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz

Motor compatibility
Two types of motor:
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors

Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors

Degree of protection IP20 (EN 60529)
 
         

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