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Italy |
Bonfiglioli Group |
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Offer Profile
We design, manufacture and
distribute a complete range of gearmotors, drive systems and planetary
gearboxes to satisfy the most demanding needs for industrial processes,
automation, mobile and renewable energy applications. We offer tailored
solutions, whose strength lies in the high technology content of each
product and the careful integration of different technologies.
As a leading company in the global power transmission market, we are
committed to satisfy our customers' requirements, thanks to high quality
products and a comprehensive pre- and post-sales service.
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Product Line Up
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Industrial
Solutions for
industrial applications
Optimised lean manufacturing principles, major investments in research and
development to maintain a high level of innovation, a “local forlocal”
service strategy, and a customer servicenetwork that is near to the
customer and can rely on a large number of directly controlled subsidiaries
and distributors all over the world, enable the Bonfiglioli group to be
flexible and rapid and to stay in close touch with the changing needs of the
markets it serves. With the acquisition of the Vectron brand, Bonfiglioli
established itself as leader in the industrial automation sector.
Bonfiglioli Vectron supplies products and services for completely integrated
inverter solutions.These solutions complement Bonfiglioli’s power
transmission and control offering to the industrial sector.
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Standard Gearmotors and Gearboxes
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Universal Worm-Gearmotors -
VF/W series
Bonfiglioli worm gears are milestones for the industry
worldwide. They succeeded in combining uncompromising quality with
state-of-the-art technology and renown price effectiveness.
Absolute flexibility is given by the wide choice of several mounting
options, shaft configurations and motor interface, all offered as standard.
The helical-worm and the double-worm version, with or without the torque
limiter, also add up, creating a highly versatile drive system. Torque
Range
13 Nm... 7.100 Nm
Mechanical Rating (n1= 1400 min-1)
0,04 ... 75 kW
Gear ratios
7 ... 10000
Output Configurations
Keyed Hollow Shaft
Plug-in Solid Output Shaft
Torque Limiter as an Option
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Helical Gearmotors -
C series
Top torque density, product variety, extremely wide speed
choice, great compactness and price effectiveness make the C series the
unparalleled line of helical gearmotors and speed reducers.
Torque
Range
45 Nm... 12.000 Nm
Mechanical Rating (n1= 1400 min-1)
0,08 kW ... 213 kW
Gear ratios
2,6 ... 1481
Output Configuration
Foot and Flange mount
Metric or Inch series Solid Output shaft
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Universal Worm-Gearmotors for hostile environments -
VF-EP/W-EP series
Wormgears and motors are also available in the enhanced
protection "EP" configuration, featuring food grade specifications and extra
corrosion protection, allowing for cleanability and sanification after
operation. Besides the food processing, the EP configuration will also suit
the requirements of the chemical and pharmaceutical industry as well as the
marine on-board and quayside installations. Applications
Food processing, chemical and pharmaceutical industry
Marine on-board and quayside installation
Corrosive and/or highly hygenic environments
Availability on
Gears: VF 44, VF 49, W 63, W 75, W 86
Motors: BN 63 ... BN 112 / M1SD ... M3LC
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Single reduction helical Gearmotors -
S series
Simple and yet powerful is the S series, developed for
the pump industry as well as the fan and blower application. Foot and flange
mounted, with shaft dimensions to the UNEL standard. Torque Range
21 Nm... 200 Nm
Mechanical Rating (n1= 1400 min-1)
0,12 ... 11,6 kW
Gear ratios
1,4 ... 13,1
Output Configuration Foot and Flange mount
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Helical-bevel Gearmotors -
A series
The A series is the first product to prove equally good
in regard to efficiency and versatility within a highly competitive context,
both performance- and price-wise. Torque Range
100 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1)
0,22 ... 150 kW
Gear ratios
5,4 ... 1715
Output Configuration
Foot and Shaft mount - Two Bore Options per Size
Keyless Shrink Disc Fitting
Metric or Inch series Solid Output shaft
Adapter bushings matching more shaft diameters
Splined hollow shaft to DIN 5480
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Bevel Gears -
RAN series
The units of the RAN series are designed to fit the
purpose of transmission laid out in right angle setting. Easy to fit and
almost maintenance-free, RAN units offer multiple shaft arrangements and a
choice of several exact gear ratios, beside the 1:1, that come handy when
designing synchronized drive system. Also available in the version for screw
jack duty. Torque Range
3 Nm... 3.000 Nm
Mechanical Rating (n1= 1400 min-1)
0.15 kW ... 91 kW
Gear ratios 1,0 ... 7,4
Shaft Arrangement
Single or Double Shaft Projection
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Shaft mounted speed reducers -
TA series
The TA series has long established itself in the industry
until become a best seller for the quarry and mine applications where
absolute reliability and low maintenance are key factors.
Also appreciated is the backstop option that prevents backdriving in case of
incline conveyors. Torque Range (n1= 900 min-1)
150 Nm ... 16.000 Nm
Mechanical Rating (n1= 900 min-1)
1,1 kW ... 156 kW
Gear ratios
5,0 ... 31,5
Output
Keyed hollow shaft
Up to three bore options per frame sIze
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Shaft mounted gearmotors -
F series
No better, easier and neater installation than with a
shaft mounted unit of the F series. Lightweight and performing, an F unit is
the dependable drive for all the material handling applications. Torque
Range
140 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1)
0,17 ... 125 kW
Gear ratios
6,4 ... 2099
Output Configuration
Keyed Hollow Shaft - Two Bore Options per Size
Keyless Shrink Disc Fitting
Plug-in Solid Output Shafts as an Option
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Mechanical Speed Variators -
V series
The renovated V series features a brand new speed setting
mechanism that optimizes the operation, extending the lifetime of the core
parts, and allowing the speed variator to run cooler and smoother than ever
before. Also available with the additional helical reduction and in
combination with most Bonfiglioli gears. Max. to Min. Speed Setting 5.2 times
∞ Reduction through a differential unit
Mechanical Rating (n1 = 1400 min-1)
0,18 kW ... 9,2 kW
Additional Helical Reduction
iN = 2,5 ... 6,3
Output Configurations
Foot and Flange mount
Metric or Inch series Solid Output shaft
Compact and IEC Match With Helical and Worm Gear Units
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Motors
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BE series
The IEC-normalized BE motors comply with IEC
60034-30:2008 (efficiency classes) and all the applicable international
standards, including the EMC and LV Directives. They are available in the
0.75 - 22 kW range in the foot and the flange mounting version, the latter
in both the IM B5 and the IM B14 configuration. Single pole version
available with generally, two brake options offered, one DC and one AC
supply, lending further flexibility to the system. Finally, all motors are
inverter duty. kW rating (4 pole)
0.75 kW ... 22 kW
Frame Sizes
80B ... 180L
Pole Numbers
2, 4, 6
Mounting Options
Foot IM B3 &
Flange IM B5 and IM B14
Operation
50 Hz and 60 Hz
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Three-phase motors BN
The IEC-normalized BN motors comply with all the
applicable international standards, including the EMC and LV Directives.
They are available in the 0.06 - 30 kW range in the foot and the flange
mounting version, the latter in both the IM B5 and the IM B14 configuration.
Single and dual pole versions available with generally, three brake options
offered, one DC and two AC supply, lending further flexibility to the
system. Finally, all motors are inverter duty.
kW rating (4 pole)
0.06 kW ... 30 kW
Frame Sizes
56A ... 200L
Pole Numbers
2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Mounting Options
Foot IM B3 &
Flange IM B5 and IM B14
Operation
50 Hz and 60 Hz
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Single-phase motors BS
Single-phase motors of the BS series are manufactured to
the applicable IEC standards and are of the enclosed type, externally
ventilated and with run capacitor permanently connected.
Motors are available in the B5 and B14 flange mountings, in the 4-pole
execution. For applications requiring high starting torque the version with
both the run and the starting capacitor can be specified.
kW ratings
0,06 … 1,5 kW
Frame sizes
56A to 90L
Poles
4
Mounting
Flange mounting IM B5 and IM B14
Frequency 50 and 60 Hz
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BTD series
BTD Series servomotors are designed to provide effective
solutions for applications demandinghigh efficiency, compact motors.The
extremely small size of these actuators, achieved by the use of advanced
materials and designtechnology, ensures exceptional dynamics and low
temperature operation.Equipped with IP65 push-pull connectors (IP67
connectors are optional), in conformity to EMCrequirements, and a PTC
temperature probe with reinforced insulation, these motors guaranteesecure
electrical connections under all ambient operating conditions. Stall
torque
0,26 Nm … 27 Nm
Rated speed
3000, 4500 min-1
Power supply
230, 400 Vac
Inertia
Low for BTD sizes from 0.26 Nm … to 1 Nm
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
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BCR series
BCR Series servomotors are designed to satisfy the needs
of continuous and transient high torque applications.Thanks to a wide torque
range and above average instantaneous overload ratings, BCR servomotors are
robust enough for even the most demanding drive applications.Equipped with
IP65 push-pull connectors (IP67 connectors are optional), in conformity to
EMC requirements, and with a PTC temperature probe with reinforced
insulation, these motors guaranteea secure electrical connection under all
ambient operating conditions. Stall torque
0,2 Nm … 115 Nm
Rated speed
2000, 3000, 4500 rpm
Power supply
230, 400 Vac
Inertia
Low for BCR sizes from 0.2 Nm … to 1 Nm
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
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BC series
The motors of the BC series are the simple, proven and
economical solution to the requirements of DC drives. The materials and the
design concepts exploited allow the use of BC motors under the severest duty
and with 4-quadrants thyristor converters. Motors can be operated in the –20
to +40 °C temperature range and are IP54 protected and class F isolated.
Torque Range
0.3 Nm ... 4.5 Nm
Speed
1500, 2000, 3000 min-1
Supply
12, 24, 36, 48,65, 110, 180, Vdc
Configurations
IM B5 and IM B14 Flange Mount
Ventilation
BC110 ... BC140 non-ventilated
BC220 ... BC310 TEFC
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Frequency Inverters
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AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter
innovations able to boost plant efficiency through open loop vector control
of brushless motors, MMC memory cards and web control.
Agile inverters are easy to install, program and quick to start-up without
the needs of specialized resources. Power Range
0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz
Motor compatibility
Two types of motor:
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors
Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors
Degree of protection
IP20 (EN 60529)
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ACTIVE Solution drive
A full series of flexible solution drives that are
versatile and extremely easy to use, featuring control for high performance
and unbeatable advantages in their scalability and compact size. Power
Range (ACT401) 0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)
Power Range (ACT201)
0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)
Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder
Overload Capacity
150% for 60s / 200% for 1s
Switching Frequency
2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)
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ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and
flexible, dedicated both to high demandingindustrial automation systems and
to motion control architectures, in match with Bonfiglioliservomotors.
Power Range (ACU401)
0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)
Power Range (ACU201)
0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)
Type of Control
Selectable Vector control function: sensor-less control, sensor-less
fieldoriented control, field oriented control with speed sensor,field
oriented control of synchronous servomotors with speed/position sensor
Overload Capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings),
Shorter overload: 200% for 1sec all ratings
Switching Frequency
2, 4, 8, 12, 16 kHz
Enclosure IP20 (EN 60529)
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VCB Power drive
Reliable, highly compact and a robust choice for any
application, this inverter with high-level functions soundly meets the
requirements of a constantly evolving market. Power Range (VCB400)
132 kW - 800kW, three-phase 320V- 560V
45Hz - 66Hz
Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder
Overload Capacity
120% / 150% for 60s
Switching Frequency
1kHz up to 8kHz
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SYNTHESIS Sensorless drive
The simple use, wide range of controls, integrated EMC
filter, IP65 protection level and the limited size make the SYN10 a sound
response to the broadest needs for electronic speed variation, where basic
performance and contained costs are matched with robust construction and
great reliability. Power Range (SYN10 S 220)
0.2 - 0.75kW 1-Phase 200 - 240V / 50 - 60Hz (+10,-15%)
1.5 - 2.2kW 1 and 3-Phase 200 - 240V / 50 - 60Hz (+10,-15%)
Power Range (SYN10 T 400)
0.75 - 2.2kW 3-Phase 380 - 460V / 50 - 60Hz (+10,-15%)
Type of Control
V/f control with Torque Gain and Selectable Patterns
Overload Capacity
150% for 60s
Switching Frequency
4-16 kHz
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SYNPLUS Sensorless drive
The simple use, the wide range of controls as a
sensor less vector or U/f frequency inverter, the built in EMC filter and
brake transistor, the extensive communication possibilities and simple PLC
function as standard features, make SYNPLUS the right AC drive for medium
level applications, where the performances at reasonable costs are matched
with robust structure and absolute reliability. Power Range (SYNPLUS
200)
0.4 - 2.2 kW / single-phase 200 - 240V + 10% / -15%
Power Range (SYNPLUS 400)
0.75 - 11 kW / three-phase 380 - 480V +10% / -15%
Type of Control
V/F and sensorless vector control CT/VT mode selection
Overload Capacity
150% for 60s
Switching Frequency
2 - 16 kHz
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Servo Technology
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LC: Low-backlash gearboxes
Low backlash, smooth operation and a user friendly motor
assembly are key features of the planetary drives of the LC series.
Standard Backlash
12' … 15'
Reduced Backlash
6' … 8'
Nominal Output Torque
10 Nm … 300 Nm
Maximum Acceleration Torque
16 Nm ... 160 Nm
Emergency Stop Torque
28 Nm ... 360 Nm
Gear Ratio
3 ... 100
Output Configuration
Flange mount
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MP: Low-backlash gearboxes
Reduced backlash, smooth operation, easy motor assembly
and numerous product configurations as standard options are some of the many
outstanding features of the MP series.
Standard backlash
1 stage 15',
2 stages 15',
3 stages 17'
Reduced backlash
1 stage 10' ,
2 stages 10',
3 stages 12'
Gear ratio
1 stage 3 ≤ i ≤ 10
2 stages 9 ≤ i ≤ 100
3 stages 48 ≤ i ≤ 1000
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TR: Low-backlash gearboxes
TR planetary drives are landmark for extremely reduced
backlash, silent operation and facilitated motor assembly along with top
reliability. TR units will match servomotors from most makes. Standard
backlash
1 stage 5',
2 stagea 5',
3 stages 7'
Reduced backlash
1 stage 3',
2 stages 3',
3 stages 5'
Gear ratio
1 stage 3 ≤ i ≤ 10
2 stages 9 ≤ i ≤ 100
3 stages 48 ≤ i ≤ 1000
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SL: Precision gearboxes for pulley drives
The new SL Series from Tecnoingranaggi knows no rivals in
compactness, efficiency and optimisation for timing belt pulley drive
systems. SL Series reduced backlash units are the ideal complement to
conveyor belt servo-drives and all other applications needing to combine
high precision with ultra-compact size. Backlash Standard φ = 12 arcminutes
Reduced φ = 6 arcminutes
Transmission ratios
i = 3, 4, 5, 7, 10
Efficiency
η = 97%
Servomotor coupling
Clamping device
Options
Timing belt pulley with groove profile type AT
Maintenance
Not required
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KR: Precision right-angle gearboxes
The reduced backlash bevel helical drives of the KR
series yield the best possible combination of precision, dynamics and
compactness at unbeatable price. Numerous input and output configurations,
as well as more transmission ratios, lend the product an unparalleled
flexibility of use. Standard backlash
φ = 8 arcmin
Transmission ratio
i = 1, 2, 5
Servomotor coupling
Hollow shaft with clamping device
Mounting options
Keyed hollow shaft
Parallel shaft, single or double extension
Hollow shaft with shrink disc
Mounting flange
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LCK: Precision right-angle gearboxes
Gear units of series LCK replicate in the right angle
layout the brilliant features that are already typical of the in-line
products of the LC series, with the right angle layout shape facilitating
installation in tight spaces. Standard backlash
φ = 6' - double reduction
φ = 8' - triple reduction
Transmission ratios
6 ≤ i ≤ 100
Servomotor coupling
Low inertia coupling device
Options
Smooth, keyless output shaft
Maintenance
Maintenance-free
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ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and
flexible, dedicated both to high demandingindustrial automation systems and
to motion control architectures, in match with Bonfiglioliservomotors.
Power Range (ACU401)
0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)
Power Range (ACU201)
0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)
Type of Control
Selectable Vector control function: sensor-less control, sensor-less
fieldoriented control, field oriented control with speed sensor, field
oriented control of synchronous servomotors with speed/position sensor
Overload Capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings),
Shorter overload: 200% for 1sec all ratings
Switching Frequency
2, 4, 8, 12, 16 kHz
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BTD series
BTD Series servomotors are designed to provide effective
solutions for applications demandinghigh efficiency, compact motors.The
extremely small size of these actuators, achieved by the use of advanced
materials and designtechnology, ensures exceptional dynamics and low
temperature operation.Equipped with IP65 push-pull connectors (IP67
connectors are optional), in conformity to EMCrequirements, and a PTC
temperature probe with reinforced insulation, these motors guaranteesecure
electrical connections under all ambient operating conditions. Stall
torque
0,26 Nm … 27 Nm
Rated speed
3000, 4500 min-1
Power supply
230, 400 Vac
Inertia
Low for BTD sizes from 0.26 Nm … to 1 Nm
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
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BCR series
BCR Series servomotors are designed to satisfy the needs
of continuous and transient high torque applications.Thanks to a wide torque
range and above average instantaneous overload ratings, BCR servomotors are
robust enough for even the most demanding drive applications.Equipped with
IP65 push-pull connectors (IP67 connectors are optional), in conformity to
EMC requirements, and with a PTC temperature probe with reinforced
insulation, these motors guaranteea secure electrical connection under all
ambient operating conditions. Stall torque
0,2 Nm … 115 Nm
Rated speed
2000, 3000, 4500 rpm
Power supply
230, 400 Vac
Inertia
Low for BCR sizes from 0.2 Nm … to 1 Nm
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
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Heavy Duty
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Parallel shaft gear units -
HDP series
Torque ratings consistently high, gear ratios in close
progression, numerous mounting options along with compact dimensions will
ease the engineering of any application. The housing from nodular cast iron
ensures robustness even in the harshest environment and the class of
precision the gear are machined into helps producing an extremely quit and
vibration-free operation. Torque Range
4650 ... 194000 Nm
Gear Ratios
7,1 ... 500
Mounting
Foot, flange, shaft mounting
Input
solid shaft, motor adapter
Output
solid, (single and double extension), keyed hollow,shrink disc
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Parallel shaft gear units for single-screw extruder
drive - HDPE series
The HDPE series is the configuration specifically
developed for single-screw extruder drive generated from the renown heavy
duty series HDP, with which it shares most of the component parts and
gearing.
Mounted forward to the sturdy nodular cast iron case, and housed into a
robust extruder support, HDPE units feature a heavy duty spherical roller
thrust bearing of series 294…E, exclusively sourced from primary brands.
Transmissible Torque
4650 MN2 75000 Nm
Gear Ratios
7,1 iN 125.0 with progression = 1,12
Mounting Foot
Input
solid shaft, direct motor mounting, lantern housing with flexible coupling
Output shaft
Thrust bearing of various dimension and capacity and hollow shafts of
various shapes and dimensions.
Standard shaft is keyed hollow to UNI 6604.
Mounting dimensions to customer specifications can be provided.
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Bevel helical speed reducer -
HDO series
The new bevel helical series from Bonfiglioli optimises
superior performance with compact dimensions and flexibility. The several
options that can be selected from the catalogue facilitate customization to
meet specific application requirements. Gear case from nodular cast iron
guarantee rigidity in all circumstances while gears, integrally ground
finished on their profile, ensure quiet and vibration-free operation even in
the harshest conditions. Torque Range
24000 ...194000 Nm
Gear Ratios 5.6 ... 400
Mounting
Foot, flange, shaft mounting
Input
solid shaft, lantern housing c/w flexible coupling
double input shaft (pony drive)
Output shaft
solid, (single and double extension), keyed hollow, shrink disc
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Planetary drives - 300 series
Compact, and yet extremely powerful, are the units of the
300 series. Their planetary drive train makes them the ideal choice for all
the severe duty applications where shock loadings and impacts are more the
rule than the exception. The product configuration is highly versatile, due
to several options as far as the mounting, the gear layout, the output shaft
and the motor interface. All the features are available for each of the 18
finely spaced frame sizes, spanning over the 1.000 - 1.400.000 Nm torque
range. Finding the perfect match to any drive problem is therefore more than
a wish, it is something users can safely rely on - always. Torque Range
1000 - 1.400.000 Nm
Mechanical Rating (n1= 1400 min-1)
up to 450 kW
Gear ratio
3.4 to 5.000
Gear Unit Version
In line
Right angle (with Gleason bevel gear set)
Output
Foot and flange mounted
Output shaft: keyed solid, splined, splined hollow
hollow shaft with shrink disc
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AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter
innovations able to boost plant efficiency through open loop vector control
of brushless motors, MMC memory cards and web control.
Agile inverters are easy to install, program and quick to start-up without
the needs of specialized resources. Power Range
0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz
Motor compatibility
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors
Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors
Degree of protection
IP20 (EN 60529)
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ACTIVE Solution drive
A full series of flexible solution drives that are
versatile and extremely easy to use, featuring control for high performance
and unbeatable advantages in their scalability and compact size. Power
Range (ACT401) 0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)
Power Range (ACT201)
0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)
Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder
Overload Capacity
150% for 60s / 200% for 1s
Switching Frequency
2, 4, 8, 12, 16 kHz
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ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and
flexible, dedicated both to high demandingindustrial automation systems and
to motion control architectures, in match with Bonfiglioliservomotors.
Power Range (ACU401)
0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)
Power Range (ACU201)
0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (± 10%)
Type of Control
Selectable Vector control function: sensor-less control, sensor-less
fieldoriented control, field oriented control with speed sensor,field
oriented control of synchronous servomotors with speed/position sensor
Overload Capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings),
Shorter overload: 200% for 1sec all ratings
Switching Frequency
2, 4, 8, 12, 16 kHz
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VCB Power drive
Reliable, highly compact and a robust choice for any
application, this inverter with high-level functions soundly meets the
requirements of a constantly evolving market. Power Range (VCB400)
132 kW - 800kW, three-phase 320V- 560V
45Hz - 66Hz
Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder
Overload Capacity
120% / 150% for 60s
Switching Frequency
1kHz up to 8kHz
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Variators
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Mechanical Speed Variators - V series
The renovated V series features a brand new speed setting
mechanism that optimizes the operation, extending the lifetime of the core
parts, and allowing the speed variator to run cooler and smoother than ever
before. Also available with the additional helical reduction and in
combination with most Bonfiglioli gears. Max. to Min. Speed Setting
5.2 times
∞ Reduction through a differential unit
Mechanical Rating (n1 = 1400 min-1)
0,18 kW ... 9,2 kW
Additional Helical Reduction
iN = 2,5 ... 6,3
Output Configurations
Foot and Flange mount
Metric or Inch series Solid Output shaft
Compact and IEC Match With Helical and Worm Gear Units
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Mobile
Solutions for Mobile and Construction
machinery
Bonfiglioli Vectron delivers products and services for completely integrated
inverter solutions. These solutions complement Bonfiglioli’s power
transmission and control offering to the industrial sector. Since 1976,
Bonfiglioli Trasmital’s know-how in the power transmission industry has
focused on special applications offering 100% reliability in the
manufacturing of gear motors for mobile machinery. This includes the full
range of slew and wheel drive applications and gearboxes for wind turbine
pitch and yaw drive systems. Today Bonfiglioli Trasmital stands at the
forefront of the industry as a key partner to top manufacturers worldwide.
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Gearboxes
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Planetary drives - 300 series

The 300 series are compact and powerful. Their planetary
drive train makes them the ideal choice for all the severe duty applications
where shock loads and impacts are more the rule than the exception.
The product configuration is highly versatile, due to several options as far
as the mounting, the gear layout, the output shaft and the motor interface.
All the features are available for each of the 20 finely spaced frame sizes,
spanning over the 1000-1.100.000 Nm torque range. Finding the perfect match
to any drive problem is therefore more than a wish, it is something users
can safely rely on - always.
Torque Range
1000 ... 1.100.000 Nm
Transmissible Mechanical Power
up to 1050 kW
Gear Ratios
3,4 ... 5.000
Gear Unit Versions
In line,
Right angle (with a spiral bevel gear set)
Output Configuration
Foot and flange mounted
Output shaft: solid with key, splined, splined hollow,
hollow with shrink disc
Input Configurations
Flanged axial piston hydraulic motors
Hydraulic orbit motors
IEC and Nema motor adaptors
Solid input shaft
Hydraulic Brake released parking brake on request
Electric Brake
DC and AC type
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Universal Worm-Gearmotors -
VF/W series

Bonfiglioli worm gears are milestones for the industry
worldwide. They succeeded in combining uncompromising quality with
state-of-the-art technology and renown price effectiveness.
Absolute flexibility is given by the wide choice of several mounting
options, shaft configurations and motor interface, all offered as standard.
The helical-worm and the double-worm version, with or without the torque
limiter, also add up, creating a highly versatile drive system.
Torque Range
13 Nm... 7.100 Nm
Mechanical Rating (n1= 1400 min-1)
0,04 ... 75 kW
Gear ratios
7 ... 10000
Output Configurations
Keyed Hollow Shaft
Plug-in Solid Output Shaft
Torque Limiter as an Option
Input Configurations
VF and W: IEC-normalized motor adapter
VF and W: solid input shaft
Applicable AC motors
VF and W: IEC-normalized and brake motors - BN/BE series
W: integral motors and brake motors series M/ME series
Single and dual speed motors
Main Brake Features
DC and AC supply
Faster Brake Engage/Disengage through Electonically
Controlled AC/DC Rectifier type SB, NBR, SBR (options)
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Helical Gearmotors - C series
Top torque density, product variety, extremely wide speed
choice, great compactness and price effectiveness make the C series the
unparalleled line of helical gearmotors and speed reducers.
Torque Range
45 Nm... 12.000 Nm
Mechanical Rating (n1= 1400 min-1)
0,08 kW ... 213 kW
Gear ratios
2,6 ... 1481
Output Configuration
Foot and Flange mount
Metric or Inch series Solid Output shaft
Input Configurations
IEC and NEMA motor Adaptors
Metric or Inch series Solid Output shaft
Applicable AC motors
Integral motors and Brake motors - M/ME series
IEC-normalized Motors and Brake motors - BN/BE series
Single and Dual Speed Motors
Main Brake Features
DC and AC supply
Faster Brake Engage/Disengage through Electonically
Controlled AC/DC Rectifier type SB, NBR, SBR (options)
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Helical-bevel Gearmotors - A series
The A series is the first product to prove equally good
in regard to efficiency and versatility within a highly competitive context,
both performance- and price-wise.
Torque Range
100 Nm... 14.000 Nm
Mechanical Rating (n1= 1400 min-1)
0,22 ... 150 kW
Gear ratios
5,4 ... 1715
Output Configuration
Foot and Shaft mount - Two Bore Options per Size
Keyless Shrink Disc Fitting
Metric or Inch series Solid Output shaft
Adapter bushings matching more shaft diameters
Splined hollow shaft to DIN 5480
Input Configurations
IEC and NEMA motor Adaptors
Servomotor adapters
Metric or Inch series Solid Input Shaft
Applicable AC motors
Integral motors and Brake motors - M/ME series
IEC-normalized Motors and Brake motors - BN/BE series
Single and Dual Speed Motors
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600W2/3 Wheel drives
This gear shift final drive is specifically designed for
wheeled and tracked machines featuring a significantly different
travel/operating speed ratio.
The product is the ideal solution for road paving machines, construction
equipment, as well as agricultural and forestry machines.
Torque range
15000 Nm - 40000 Nm
Gear Ratios
LO speed : 71 87 85 104 141,3
HI speed : 20.5 20.5 24.5 24.5 24.5
Applicable motors
Cartridge axial piston hydraulic motors
Brake
Hydraulically released multidisc type
Parking braking
Emergency braking
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Shaft mounted speed reducers - TA series
The TA series has long established itself in the industry
until become a best seller for the quarry and mine applications where
absolute reliability and low maintenance are key factors.
Also appreciated is the backstop option that prevents backdriving in case of
incline conveyors.
Torque Range (n1= 900 min-1)
150 Nm ... 16.000 Nm
Mechanical Rating (n1= 900 min-1)
1,1 kW ... 156 kW
Gear ratios
5,0 ... 31,5
Outputt
Keyed hollow shaft
Up to three bore options per frame sIze
Gearcase
Sturdy cast housing suitable for outdoor installation
Backstop
Available on all frame sizes - externally accessible
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Electric motors
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Three-phase motors BN
The IEC-normalized BN motors comply with all the
applicable international standards, including the EMC and LV Directives.
They are available in the 0.06 - 30 kW range in the foot and the flange
mounting version, the latter in both the IM B5 and the IM B14 configuration.
Single and dual pole versions available with generally, three brake options
offered, one DC and two AC supply, lending further flexibility to the
system. Finally, all motors are inverter duty.
kW rating (4 pole))
0.06 kW ... 30 kW
Frame Sizes
56A ... 200L
Pole Numbers
2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Mounting Options
Foot IM B3,
Flange IM B5 and IM B14
Operation
50 Hz and 60 Hz
Compliance
2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter Duty
All frame sizes
Housing
Cast aluminium
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Inverter
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ACTIVE Solution drive
A full series of flexible solution drives that are
versatile and extremely easy to use, featuring control for high performance
and unbeatable advantages in their scalability and compact size.
Power Range (ACT401)
0.55 - 132 kW / three-phase 360 - 480V / 50 - 60 Hz (± 10%)
Power Range (ACT201)
0.55 - 9.2 kW / single or three-phase 200 - 240V / 50 - 60 Hz (± 10%)
Type of Control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control,
field oriented control with encoder
Overload Capacity
150% for 60s / 200% for 1s
Switching Frequency
2, 4, 8, 12, 16 kHz
Enclosure
IP20 (EN 60529)
EMC Filter
Integrated up to 9.2 kW (EN 61800-3)
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ACTIVE CUBE Solution and servo drive
A full series of solution & servo drives, compact and
flexible, dedicated both to high demandingindustrial automation systems and
to motion control architectures, in match with Bonfiglioliservomotors.
Power Range (ACU401)
0.25 - 132 kW / three-phase 360 V - 480 V / 50 Hz - 60 Hz (± 10%)
Power Range (ACU201)
0.25 - 9.2 kW / single or three-phase 200 V - 240 V / 50 Hz - 60 Hz (±
10%)
Type of Control
Selectable Vector control function: sensor-less control, sensor-less
fieldoriented control, field oriented control with speed sensor,field
oriented control of synchronous servomotors with speed/position sensor
Overload Capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings),
Shorter overload: 200% for 1sec all ratings
Switching Frequency
2, 4, 8, 12, 16 kHz
Enclosure
IP20 (EN 60529)
EMC Filter
Integrated up to 9.2 kW (EN 61800-3)
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AGILE Smart sensorless drive
Agile series provide in a sensorless vector inverter
innovations able to boost plant efficiency through open loop vector control
of brushless motors, MMC memory cards and web control.
Agile inverters are easy to install, program and quick to start-up without
the needs of specialized resources.
Power Range 0.25 kW - 11 kW / three-phase 320 V ... 530 V / 45 Hz... 69 Hz
Motor compatibility
Two types of motor:
Asynchronous AC motors
Permanent magnet synchronous (brushless) motors
Type of Control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors
Sensor-less vector control for brushless motors
Degree of protection
IP20 (EN 60529)
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