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FAULHABER GROUP

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The FAULHABER brand name is known worldwide as a symbol of high quality, precision miniature drive systems, components and controls. With a technology focus on the self-supporting, skew-wound, ironless rotor, DC Motor and precision system components such as gearboxes, encoders, and motion controllers the brand name has been built around the highly competent design, manufacturing, and after sales service and support of the three founding members of the FAULHABER Group.

Product Abstract

Motors

Brushless DC-Motors Outer diameter: 15 ... 31 mm Motor length / height: 25...53 mm Commutation: Electronic (integrated) Shaft diameter: 2,0 ... 4,0 mm Nominal voltage: 9 ... 24 Volt No-load speed: 1.000 ... 16.000 rpm Rated torque: 1,8 ... 28 mNm Weight: 16 ... 155 g Shaft bearings: ball bearings Brushless motors are electronically commutated and have extremely long operational lifetimes Consists of a brushless motor with integrated drive electronics Feedback output available No cogging Dynamically balanced for extremely smooth performance	Brushless DC-Servomotors Outer diameter: 6 ... 44 mm Motor length / height: 20 ... 90 mm Commutation: Electronic Shaft diameter: 1,0 ... 6,0 mm Nominal voltage: 6 ... 48 Volt No-load speed: up to 100.000 rpm Rated torque: 0,37 ... 202 mNm Weight: 2,5 ... 750 g Shaft bearings: ball bearings No cogging or preferred rotor position No iron losses Extremely low current consumption Low audible and electrical noise Extremely light and compact Smooth and accurate speed, position, and torque control Low vibration Speeds up to 100,000 rpm Electronic commutation for extremely long operational lifetime High precision gearboxes available in all sizes Feedback components available in all sizes Control electronics available for all motor series Custom systems available from design to production	Thin Profile Brushless Motors Outer diameter: 12 ... 13 mm Motor length / height: 1,8 ... 4,2 mm Commutation: Electronic Shaft diameter: 1 mm Nominal voltage: 0 ... 12 Volt No-load speed: 20.000 ... 60.000 rpm Rated torque: 0,05 ... 5 mNm Weight: 1 ... 3 g Shaft bearings: ball bearings No cogging or preferred rotor position No hysteresis or eddy current losses Extremely low current consumption Ultra flat dimensions Extremely light and compact Smooth and accurate speed control Speeds up to 60,000 rpm High power rare earth magnets Electronic commutation for extremely long operational lifetime High precision gearboxes available Control electronics available for all motor series Custom systems available from design to production Autoclavable and vacuum rated motors available

Brushless DC-Servomotors Outer diameter: 3 ... 5 mm Motor length / height: 8 ... 13 mm Commutation: Electronic Shaft diameter: 3 ... 5 mm Nominal voltage: 3 ... 6 Volt No-load speed: 7.500 ... 15.000 rpm Rated torque: 0,018 ... 0,07 mNm Weight: 0,33 ... 1,4 g Shaft bearings: sleeve bearings No cogging or preferred rotor position No iron losses Extremely low current consumption Extremely light and compact Smooth and accurate speed, position, and torque control Electronic commutation for extremely long operational lifetime High precision gearboxes available in all sizes Control electronics available for all motor series Available as linear actuator Custom systems available from design to production	DC-Motors Commutation: Precious Metal, Graphite Motor Diameter: 6 ... 38 mm Motor Length: 15 ... 63 mm Shaft Diameter: 1.5 ... 6.0 mm Nominal Voltage: 1,5 ... 48 Volt Speed: 5000 ... 13000 rpm Continuous Torque: 0.11 ... 110 mNm Coreless rotor means no cogging or preferred rotor position No iron losses Extremely low current consumption Low starting voltage Low rotor inertia for extremely fast acceleration and braking Extremely light and compact Smooth and accurate speed, position, and torque control Custom systems available from design to production Higher power to volume than other DC motor technologies High precision gearboxes available in all sizes Feedback components available in all sizes Control electronics available for all motor series	Thin Profile DC-Motors Commutation: Precious Metal Motor Diameter: 15 ... 23.5 mm Motor Length: 5.2 ... 8.2 mm Shaft Diameter: 1.5 mm Nominal Voltage: 2 ... 12 Volt Speed: 5500 ... 10000 rpm Continuous Torque: 0.05 ... 3.0 mNm Ultra flat dimensions No cogging or preferred rotor position No iron losses Extremely low current consumption Low starting voltage Low rotor inertia for extremely fast acceleration and braking Extremely light and compact Custom systems available from design to production Very cost effective Precision gearboxes available in all sizes

Miniature Stepper Motor Drive Systems Extremely high speed performance unlike other standard stepper types Extremely low current consumption Extremely light and compact Digital control for simple system integration Smooth and accurate speed control High/low temperature operation Operation in a vacuum Electronic commutation for extremely long operational lifetime High precision gearboxes available in all sizes Feedback components available in all sizes Control electronics available for all motor series Custom systems available from design to production 1 and 2 phase stepper motors available	Linear DC Servomotors Excellent force vs. volume ratio High dynamics Simple installation and configuration Compact and robust construction No lubrication required No residual force present	smoovy® Miniature Drive Systems No cogging or preferred rotor position No iron losses Extremely low current consumption Extremely light and compact Smooth and accurate speed, position, and torque control Electronic commutation for extremely long operational lifetime High precision gearboxes available in all sizes Control electronics available for all motor series Available as linear actuator Custom systems available from design to production

Motion Control Systems & Drive Electronics

Motion Control Systems Velocity control for applications demanding very constant speed performance with the least torque ripple Velocity profiles such as ramping, triangle and trapezoidal profiles Position control: Run to a defined postition with a high resolution Evaluate limit switches and refences Extended operating modes: Stepper motor mode, analog positioning mode and much more Torque control with variable current limiting Configurations and settings can be saved Flexible I/O Integrated Brushless DC Servomotor Custom systems and software available on request High precision gearboxes available in all sizes	Drive Electronics Modern Technology in Miniature Format High efficiency Unique temperature supervision

Piezomotors Discover endless possibilities In 1880 the Curie brothers discovered the piezoelectric effect in Rochelle salt: by striking various crsytalline materials one could generate an electric voltage. It was discovered that this was true also for the reverse: if an electric field is placed over piezoelectric material, the material changes shape. This change in shape is the basis of piezo electric motors. It can be controlled to enable a linear movement. In recent years piezoelectric applications have made their way into the market at a rapid pace. With the aid of electronics we are better able to exploit the enormous potential of modern piezoelectric materials. They combine sturdiness, speed, power and precision. They have been used successfully for many years in high precision, short stroke applications. Now the latest range of piezoelectric motors starts a new era in motor and motion design.

Piezo Legs®L Maximum speed: 15 mm/s Holding force: 12N Drive voltage 0-42 V	Piezo Legs®R Maximum rotational velocity: 13,5 rpm holding torque: >90mNm Drive voltage 0-42 V	Piezo Waves™ Speed at 0,1N: 50-100 mm/s Holding force: 0,3-0,4N Supply voltage: 3,3-5,00 V

Gearmotors & Precision Gearheads

FTB Gearmotors	Planetary Gearheads Extremely light and compact from Ø6 mm to Ø 44 mm High torque All steel construction available Available in a wide variety of reduction ratios Smooth and quiet performance Custom systems available from design to production Vaccuum and extreme temperature versions available Long operational lifetime

Encoders

Integrated, Magnetic & Optical Encoders Integrated with the motor Diameter matching the motor type Extremely low current consumption Extremely light and compact Available in analog and incremental output Easy to interface Custom systems available from design to production

Micro Precision Systems

Linear bearings & ball screws The high-performance, miniaturized linear guidance system, tailored to meet our customers' requirements. With the exception of the standard product range, each linear bearing and ball screw solution proposed by mps is unique and adapted to your specific application.	Four-point contact bearings Derived from watchmaking technology and invented by mps, the 4-point contact ball bearing structure differs from radial bearings in that the raceway consists of four inclined planes. This space saving contact bearing is suitable for miniaturization projects and offers the additional technical advantages of high-efficiency and stable performance over time.	Micro-balls mps manufactures since 1936 its own micro-balls used in our standard products and customized solutions. The sphere is a symbol of perfection that guides us in the micro-ball manufacturing process.

Application by Industry

Medical & Laboratory Equipment Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Controlled Prosthetic Leg The World's First Microprocessor Controlled Prosthetic Leg All components need to be able to stand up to years of continuous use. This is no problem for the precious metal DC motors deployed within this area.	Blood Circulation Scanner Zero contact – through to the bloodstream Arsape Stepper Motor Controls Laser in Blood Circulation Scanner.	Microscope Micro-Stepper motors bring pictures into focus Head-mounted Vision System "Varioscope®" for Medicine and Industry sets new Standards.

Medical Lab Diagnostics Laboratory analysis under control One of the main challenges in the area of liquid handling is the fast and target-oriented control of several items.	Microkeratome Precision by Faulhaber- & Arsape Motors With precision the blade is moved forward and back by the 2-phase stepping motor with planetary gearhead. A brushless DC motor causes the blade to oscillate simultaneously.	Blood Glucose Meter New blood glucose meter from "ROCHE" Now that development is complete, the whole drive is being produced by the FAULHABER Group.

Intracardiac Blood Pump Innovation in the field of Cardiology Miniaturization in drive technology continues to throw up new advances in medical technology. One example is an intracardiac blood pump.	Miniatur-Hexapoden Micro-Precise Surgery Assistant Surgical interventions in spinal surgeries demand the absolute sure instinct of a surgeon.

Factory Automation & Robotics Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Robotic Hand Synergy of Microelectronics and Microengineering Twelve Faulhaber motors ensure complex and delicate movements of the robotic hand with a firm grip.	Robot Vehicle Robot vehicle with flexible arm Today, mobile robots are often deployed in critical situations that are simply too dangerous for humans to handle – as part of industrial operations	Assembly Machines Maximum output through customized drive systems Today, mass-market electronics are manufactured almost exclusively on high-perform-ance assembly machines.

Manufacture Robotic Positioned Accurately, held securely The handling of expensive wafers used in high-end chip production is a particularly complex undertaking.	Sewer Robot Compact, strong and agile under ground Modern bell-type armature DC motors satisfy the exacting requirements for use inside of the pipe system.	Shrimp Vehicle Mobile Intelligence "offroad" One vehicle for all conditions, whether irregular terrain, steps or slopes.

Belt Conveyors Fully Integratable Drives Ensure Maintenance-Free Operation The drive is key in determining the reliability of the belt conveyor. Microdrives, however, follow their own rules.	Swivel Unit Electro- pneumatic Swivel Unit A novel combination of both drive concepts is now setting new standards for swivel units.

Industrial Tools & Equipment Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Laser Welding Mechanical scanning instead of camera A new method involving mechanical scanning enables optimum positioning and rapid set-up.	Hexapod Parallel dynamics in micropositioning The miniaturization of mechanical, electrical and electronic components is one of the key trends.	Flying-Probe-System DC Servo motors in operation In the case of automatic test facilities for electronic circuits, it is becoming increasingly difficult to justify the use of conventional needle-bed adapters.

Printer-System Is that colour right? Each printing unit now has 32 FAULHABER drive systems responsible for setting the ink jets with pinpoint accuracy – every single time.	Cutting Plotter Miniature drives for the redesign of a cutting plotter Flexible plotter for cutting, printing and scanning tasks.

Equipment Technology Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Dial Gauge Testing Dial Guage testing in no time at all A FAULHABER Motor as the Final Precision Controlling Equipment in a High Definition Display - Testing Device	Ring Shear Tester Precise measurement of bulk materials ...Focus on sustainable precision... Any precision measurement instrument naturally places exceptional demands on the drive.	Geo-Scanner Micrometer accuracy Geo-scanner makes extreme demands on synchronous motors.

Optical Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Binocular World's Largest Binocular If you want to set things in motion, you will always require some form of drive.	Giant Telescope Stepper Motors Position Fibre Optics In Large Telescope Today‘s mega structures are often dependent upon the reliability of miniature drives, especially in the field of optical alignment for measuring devices, sensors and other precision applications.

Audio, Visual & Data Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Drive-In Cinema Microdrives for in-car entertainment Mobility is all the rage. This even applies to pioneering entertainment and information devices, which are currently taking the automotive world by storm.	Camera-System earthTVcam These cameras are built for extreme climatic conditions and their state-of art equipment includes FAULHABER brushless DC-Servomotors.	Camera Cranes Small Drives inspire Soccer Fans Electronically Controlled Camera Cranes Ensure Enthralling Sports Scenes

Microsystems The Best Micro Technology for Every Application The FAULHABER Group offers the most comprehensive portfolio of micro drive system technologies available from one partner in the world today. From the initial design innovation, through the complete drive system production, to the after sales service and support, the FAULHABER Group is focused on the customer. Let us put our experience and know-how to work for you.

MPS linear bearings, high-prformance ball screws High-precision bearings and actuators Decades of experience in "state-of-the-art" microtechnology pays off.	1,9 mm Micromotor Smallest Drive System in the world Precise positioning with 1.9 mm diameter.

Consumer Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Soccer Robots Persistent, fast and (almost) unbeatable What looks like a gadget is often serious science with a significant potential for research as well as commerce.	Cohiba The Cohiba in the comfort zone Electronically controlled cigar humidification of the highest quality.

Modelling & Prototyping Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Football Robot Top performence by DC-motors The players' strong sprinting and running performance was accomplished with batteries and small robust DC-motors.	Model Steam Locomotive Customer-Specific Microdrive For Realistic Shunting Modern microdrives can be customised for virtually any deployment scenario. The sooner drive specialists are involved in developing an application, the smoother the process of integrating the drive.

Environmental & Safety Innovation in products and processes and a consistently high level of expertise are the driving force behind the success of the FAULHABER Group in highly demanding fields of application.

Deep-Sea Sensor Robust DC Motor Drives Deep-Sea Sensors A different concept used in conjunction with state-of-the-art microdrive systems now allows completely independent recording by free-ranging underwater sensors.

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FAULHABER GROUP

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