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SCHEUGENPFLUG |
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Offer Profile
Plant Engineering
Know-how for Fully Industrial Metering and Dispensing Systems
For 20 years now, Scheugenpflug AG has been a leading supplier of resin
metering and dispensing systems for the automation of dispensing processes
both at atmospheric pressure levels and in vacuum environments. Based on a
wealth of experience in mechanical engineering, our core competence is the
continuous improvement of material preparation, material feeding and
dispensing machinery with a special focus on vacuum dispensing systems. The
sustained high-end orientation of the Scheugenpflug Team is your success,
because we deliver the high quality metering systems that can be used for
the most complex tasks in dispensing, casting, sealing or potting processes.
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Product Line Up
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Automation
Automation describes the transmission of working
processes from the human to the machine.
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Flexible Standards / Modular Design
Scalability is no antithesis for Standardization
Even though it is rather unusual in the engineering industry, Scheugenpflug
Corp. decided to standardize its machines. Based on an ingenious modular
principle, Scheugenpflug AG is able to combine the cost advantages of
standard products with the customer's individual ideas.
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Customized Units
The Big-Ones from Scheugenpflug set new standards in
electronics production. More efficient productions with perfect fitting
interfaces and state-of-the-art modules are realized by specific to the work
piece aligned production lines. The different production processes, like
pre-heating, plasma cleaning, gluing, dispensing, assembly or testing, are
designed specifically to the characteristic of the work pieces.
You wish, we realize
A qualified team accompanies you from the concept to the start-up phase and
works out an ideal solution for the production process you want.
Scheugenpflug Corp. guarantees intensive consulting and advice, many years
of experience and an approach, as a whole, to provide you with the optimum
result.
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Fully automated Production Line
for Ignition Coils
- Pre heating station
- Low pressure plasma pretreatment
- Vacuum aided dispensing in 3 chambers
- 2-fold metering system
- Dispensing Cell
- Batch oven system, Pallet loading and unloading with robot
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Fully automated Production Line
for Actuators
- Individual dispensing in seven single vacuum chambers
- One dispensing material processing unit
- Seven two-component dispensers
- Vision system
- Work piece identification and traceability
- Measurement of dispensing height
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Fully automated Production Line
for LSR (liquid silicone rubber)
- Loading station with vision control system
- Material processing A300 for fluids
- CNC dispensing cell with single Piston Pump Dispenser for two-components
& testing system
- Double-tracking curing ovens with slewing conveyor
- CNC dispensing cell with 4-fold Piston Pump Dispenser for two-components
& testing system
- Material feeding unit A220 for highly viscous materials
- CNC dispensing cell with single Piston Pump Dispenser for two-components
& testing system
- Unloading station with light barrier
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Manuell till in-line
From the Manual Work Station to the Inline Production
Plant
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Manual Work Station for preparing, feeding, metering and
dispensing
A310:
Preparation and feeding of self-leveling dispensing materials (highly filled
and abrasive, as well)
Work Station:
Tabletop and stativ
Piston Dispenser:
Two-components, designed for abrasive materials, vacuum tight design
Application:
E.g. for dispensing of small series of electronic components
Dispensing Material:
E.g. Polyurethane, Silicone, ...
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Semi-automated Unit for processing, metering and
dispensing
A310:
Preparation and feeding of self-leveling dispensing materials (highly filled
and abrasive as well)
CNCell:
Metering and Dispensing Cell with 3-axis
Piston Dispenser:
Two-components, designed for abrasive materials
Application:
E.g. for dispensing plugs, ECUs, transformers, PCB...
Dispensing Material:
E.g. Polyurethane, Silicone, ...
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Inline Production Plant for processing, metering and
dispensing as well as further production processes
A310:
Preparation and feeding of self-leveling dispensing materials (highly filled
and abrasive as well)
In-line Cell:
Metering and Dispensing Cell with 3-axis , equipped with plasma, vacuum
aided potting, sealing and curing processes
VDS U:
Vacuum Dispensing System with rotary disk
Dispenser:
Piston Dispenser for two-components in vacuum tight design / Gear Pump
Dispenser for single-component
Application:
Production of ignition coils for hybrid cars
Dispensing Material:
z.B. Polyurethan
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Dispensing System
The dispensing procedure is one of the most complex
tasks of the dispensing process and belongs to our core competence.
We don't commit to just one dispensing method. We use dispensing systems
considering material and dispensing tasks; always the best fitting volume!
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Piston Dispenser - Dos P
Highly precise metering system for dispensing, filling,
applying, sealing, adhering, fixing and covering.
For handling of:
non-abrasive to highly abrasive, non-filled to highly filled, liquid to
highly viscous single and two-component materials.
Area of application:
Exact metering with repeated accuracy in the electrical and electronic
manufacturing sector.
Advantages:
- Guaranteed constant precision
- Exactly reproducible mixing ratio of the metering amount
- Can be used for metering at atmospheric pressure and vacuum-assisted
metering
- The volume flow is continually supplied at the right ratio and at the
right quantity, from the starting to the stopping phase
- Hardly any cleaning and maintenance costs
- Rugged drive mechanics, precision motor, linear guidance and integrated
metering monitoring sensor
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Piston Dispenser - Dos P multiple outlet
This dispenser consists of multiple single metering
units, which can be arranged in a block as often as needed.
For handling of:
non-abrasive to highly abrasive, non-filled to highly
filled, liquid to highly viscous single and two-component materials.
Area of application:
Highly precise metering system for dispensing, filling, applying, sealing,
adhering, fixing and covering in the electrical and electronic manufacturing
sector.
Advantages:
- Efficient production times, thanks to the simultaneous work piece handling
- Exactly reproducible mixing ratio of the metering amount on every outlet
- Constant precision in every work piece
- Can be used for metering at atmospheric pressure and vacuum-assisted
metering
- The volume flow is continually supplied at the right ratio and at the
right quantity, from the starting to the stopping phase
- Hardly any cleaning and maintenance costs
- Rugged drive mechanics, precision motor, linear guidance and integrated
metering monitoring sensors
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Gear Pump Dispenser - Dos GP
High-precision volumetric metering pump for 1-component
materials
For handling of:
non-abrasive, highly viscous, single-component materials up to 1,000,000 mPa
and higher.
Area of application:
For applying single-component beads on electronic housings and PCBs for
sealing, gluing and dam & fill applications.
Advantages:
- Simple and rugged design
- Suitable for variable quantities and high flow rates
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Small Volume Dispenser Dos PM
High precision metering system for the dispensing of
micro-quantities (0.005 ml – 0.04 ml). For processing
filled and unfilled, liquid to highly viscous single and two-component
materials.
Area of application:
For example, dam and fill applications
or the encapsulation of chips on lead frames
Advantages:
- Continuously adjustable metering quantity and speed
- Reproducible metering precision for each metering nozzle
- Temperature controlled for specific influencing the flow characteristics
of the dispensing material
- The dispenser can be changed quickly at production change-over
- Simple maintenance, long service life
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Piezo Dispenser Dos PMU
Piezo-based free-jet metering system for a wide range of
media and viscosities. For processing low to highly viscous dispensing
media.
Area of application:
Adhesion, marking, application in the μ range, as well as fine metering for
practically all customer specific media.
Advantages:
- Large range of viscosity
- Very high metering precision
- Very low supply pressure (0 bar to 3 bar)
- Large selection of nozzles and tappets, simple replacement
- Individual and simple parameter adjustment
- Low TCO (total cost of ownership)
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Alternating Piston Dispenser Dos P-A
Piston Metering System for Continuous Dispensing of Large
Quantities.
Used for | Materials:
- One and two component
- Highly viscous but self-levelling
- Non-abrasive to highly abrasiv
- Non-filled to highly filled
Usage:
- Filling
- Application of material bands (continuous dispensing)
Equipment:
- Pneumatic control of inlet and outlet valve opening
- Piston rod monitoring: monitoring sensor for cylinder filling
- Mixing tube stabilised with aluminium sleeve
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Manual Workstation
Dispensing Systems from Scheugenpflug are stand-alone
respectively manual work-stations for preparing, feeding and dispensing
resins.
They consist of a Scheugenpflug piston metering unit with table top stand
and a material preparation and feeding machine with an integrated
microcomputer controller. Considering the resins (viscosity,
moisture-sensitive...) we can offer the ideal preparation and feeding
machines. The piston metering head will be also adapted according to the
used material.
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Dos A220
The Dos A220 is a dispensing system for feeding highly
viscous, pasty dispensing materials. It consists of a Scheugenpflug piston
dispenser with a tabletop stand and the A220 material feeding unit with an
onboard microcomputer controller.
For handling of:
non-abrasive, highly viscous and/or thixotropic materials like sealants,
adhesives or greases. (for abrasive highly viscous materials, see the
A280)
Area of application:
For applying sealant and adhesive beads, as well as insulating materials
(dam & fill applications)
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Dos A280
The Dos A280 is a dispensing system for highly abrasive,
pasty dispense materials, i.e. thermally conductive adhesives/pastes. It
consists of a Scheugenpflug piston dispenser with tabletop stand and the
A280 material feeding unit with an onboard microcomputer controller.
For handling of:
highly viscous and abrasive dispense materials, i.e. thermally conductive
adhesives/pastes for thermal management tasks.
Area of application:
For applying thermally conductive materials in the shape of lines, beads or
dots.
Advantages:
Based on standard modules and components, the user can choose a well-proven
and field-tested "customized" dispensing system at a most economic
price-performance ratio.
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Dos A310
Preparation and Feeding Unit for self-leveling cast
resins.
The Benefits:
- Basic model now including many former upgrade equipment components
- Simple and intuitive operation thanks to a 7“ full-graphics touch
screen display
- Self-calibrating filling level sensor renders manual parameterization
obsolete
- Comfortable checking of material pump status on LED box or touch screen
display
- Visual tank inspection thanks to long-life LED illumination ring
- Low maintenance through optimized line routing and rugged pump system
- Automatic maintenance alerts for material and vacuum pumps
- Pre-programmed process ranges for the different types of casting resins
- Timer for automatic system activation
For handling of:
unfilled, low viscous to highly filled and extremely abrasive materials.
Particularly necessary for sensitive or moisture-sensitive products which
should be processed under vacuum.
Area of application:
Dispensing, filling, potting, soaking and sealing of coils, sensors, PCBs,
insulating (dam & fill applications) and much more.
Advantages:
- Automatic temperature monitoring, degassing and material circulation
guarantees an optimally prepared dispensing material for dispensing
applications under vacuum or under normal atmospheric conditions
- Optimal viscosity and pot life
- Ideal storage of the material even during production idle times
- Constantly air-free preparation and feeding
- Compact design
- Simple machine handling and tank refilling
- Specially-designed pumps allow the system to deal with extremely abrasive
dispensing material.
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Material Preparation and Material Feeding
The formulations and characteristics of resins have a
wide range. For proper handling of these materials and for best production
quality, customized systems specifically tailored for the material handling
are required. The Scheugenpflug AG product range offers an adequate solution
for each one- or two-component dispensing material at viscosities ranging
from 50 mPa to 1,000,000 mPa and more.
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A310
The A310 unit is a dispensing system for liquid,
self-leveling dispensing materials and abrasive resins.
For handling of:
liquid to medium viscous resins, with or without filling materials. It is
highly recommended for moisture-sensitive materials which need to be
processed under vacuum.
Used for:
Dispensing, potting, filling and sealing of coils, sensors, PCBs, dam&fill
applications and much more.
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A280
Material feeding for highly abrasive materials directly
from the original container.
For handling of:
thermally conductive adhesives/pastes for thermal management tasks (high
amount of fillers, abrasive
and highly viscous)
Area of application:
For applying thermally conductive adhesives/pastes
in the shape of lines, beads or dots.
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A220
Material feeding unit for highly viscous dispensing
materials, which are fed directly from the original delivery containers.
For handling of:
non-abrasive highly viscous and/or thixotropic
materials like sealants, adhesives and greases.
(for abrasive high viscous materials, see A280)
Area of application:
For applying sealant and adhesive beads, as
well as insulating materials (dam&fill application)
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Atmospheric Pressure Production and Dispensing
Our standardized production cells are modularly
designed. This offers the opportunity of a flexible adaptation to your
demands and the use of all profits, like fast delivery times, approved
quality and best price-performance-ratio.
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CNCell
The CNCell is a versatile and flexible production cell
and is used for the production of electric and electronic components.
Areas of application:
- For sealing enclosures of PCBs, fitting PCBs and enclosures (base / lid),
screw driving or crimping, applying sealing beads and much more.
Advantages:
- Standardized modular principle
- Considerable cost savings when compared to single unit production
- Very short time of delivery
- One model for all applications (pick & place, dispensing, screw driving,
etc.)
- Can be configured to meet all levels of automation (from stand-alone to
inline)
- Compatible controllers and easy linking of all manufacturing cells and
tools
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DesktopCNCell
The DesktopCNCell reveals its full processing potential
where traditional manual work stations reach their limits. It is the first
desktop cell to integrate a full-fledged piston metering unit with a three
axis system. The DesktopCNCell is also the first of its size to process even
the most demanding dispensing media.
Area of application:
- Metering and dispensing tasks in small batch production where
silicones, polyurethanes, epoxy resins and other industrial dispensing
media are applied
- Particularly suitable for processing abrasive media and highly
filled materials
- Perfect for dabbing adhesive or sealant beads and damming/filling
electronic components
Advantage:
- Dos P016 dispenser for demanding dispensing masses, including those
containing abrasive fillers. A90 C06 – cartridge ejection unit with
filling level monitoring sensor(reserve / empty indication)
- CNC movements in a 3 axis system (xyz – 300 x 200 x 200 mm).
Precision spindles with high-quality bearings and encoder controlled
position feedback.
- Easy-to-use and intuitive menu structure on multi-language capable
touch screen display. Large memory for dispensing programmes.
- Handy components, such as a pneumatic lifting door and the compact
design facilitate ergonomic operation. Increased workplace safety
through automated functions.
H x W x D = 1400 x 800 x 650 mm
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Processing Module
All-in-One Processing Technology Comprising a Dispensing
Unit, a Control Unit and a Multi-Axis System for Immediate Integration in an
Existing Production Line.
Usage:
Potting, filling, applying of sealants, dam&fill applications; for sealing
electronic housings, coiled products, sensor arrays, PCBs and so on.
Equipment:
- Axis system
- Switch cabinet with operator control panel
- IPC control with visualisation UVIS nano
- Scheugenpflug metering and dispensing system
Simple and Quick Integration
- Can be integrated in a production line as a complete module
- Minimised start-up
- Tried and tested functionality
Without Complex Programming
Single Source Perfection
- 20 years worth of experience in processing technology
- End-to-end process design by Scheugenpflug
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LeanCNCell
Compact End-to-End System Ideal for Small and
Medium-Sized Batches.
Production of:
Low to medium batch sizes.
Usage:
Potting, filling, applying of sealants, dam&fill applications and sealing of
e.g. electronic housings, coiled products, sensors, PCBs and many more.
Equipment:
- Different axes placements/kinematical set-ups available to suit the
required dispensing configuration
- Pallet table
- Safety light curtain
- Joystick for manual operation
Efficient Production of Small and Medium-Sized Batches
- All the benefits of a CNC system with high-precision axes
- Outstanding performance for price
- Compact-sized with a small footprint
Rapid Equipment Start-Up – Plug&Work |
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Vacuum Production and Dispensing
Based on many years of experience, Scheugenpflug AG
manufactures its vacuum dispensing machines in series of production batches.
Proven standards result in a constant quality at the highest level and a
sophisticated, compact and pleasant design.
The Scheugenpflug vacuum dispensing machines provide ultimate dispensing
quality without air-bubbles in the work piece or resin. A wide product range
lets you choose the ideal machine for every requirement, from the small
desktop model to the fully-automated, in-line 3-chamber solution.
Vacuum-assisted dispensing is particularly recommended for
moisture-sensitive dispensing materials or work pieces where air inclusions
are not acceptable.
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VDS B
Short evacuation times, simple operation and a compact
design are characteristic of the VDS B.
Our introductory model is equipped with a Scheugenpflug Metering Unit for
single and double component dispensing media and stands for efficient series
production with optimum results.
For handling of:
self-leveling cast resins such as polyurethane, silicon, epoxy etc.
Area of application:
Filling and saturating electronic components such as coilable materials,
sensors and many more.
Features:
- Single or dual Outlet Metering System
- NC controller and operation via Scheugenpflug
- Control Panel
- XZ axis system (only B1000-XZ)
- Table construction (optional)
- Loading frame and tray for simple loading
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VDS U
The VDS U is the ideal one- or two-fold dispensing
system for series production of electronic parts under vacuum. The compact
design, simple operation and short evacuation times allow rational series
production with optimum results.
For handling of:
liquid, self-leveling materials, such as polyurethane,
silicon and epoxy resins.
Area of application:
Dispensing, potting, filling and soaking of electronic components, coils,
sensors and much more.
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VDS P
Equipped with a high-performance evacuation pump and a
multiple metering unit, this VDS is the perfect partner for the mass
production of electronic components under vacuum.
For handling of:
self-leveling cast resins such as polyurethane, silicon, epoxy etc.
Area of application:
Filling and saturating electronic components
such as coilable materials, sensors and
many more.
Advantage:
- Its compact dimensions allow it to be integrated into any manufacturing
location without any problems
- It is impressive, thanks to its extremely fast cycle times and
precise results
- Reliable dispensing results are repeated with accuracy
- Optimum bubble-free components
- Success with difficult component geometries
- User friendly programming and control
- Compact dimensions and accurate design
- Fast evacuation
- Fast processing of large quantities of components
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CustomVDS -
Customized Machines
Scheugenpflug AG also offers, besides the
standard Vacuum Dispensing Units (VDS),
individual designed machines which
are adapted to special requirements.
Whether special dimensioned vacuum
chambers for extra big components or
in-line solutions for complete manufacturing
systems, the project management will
accept all challenges.
Advantages:
- The machine will be designed precisely
according to the customer's specifications.
- The Scheugenpflug design department
can revert to a long-lasting experience
in development of vacuum machines.
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