Gas Engine TCG 2020

1,000 - 1,560 kWel

Best electrical and thermal efficiency in its class. All gas types: natural gas, biogas, mine gas, landfill gas, sewage gas.

  • Output range from 1,000 to 1,560 kWel
  • Best electrical and thermal efficiency in its output class
  • Runs on all gas types

MWM Gas Engine TCG 2020 V12, V16 / TCG 2020 K

For the Highest Ratings in Ecology and Economy!

  • Output range from 1,000 to 1,560 kWel
  • Best electrical and thermal efficiency in its output class
  • Runs on all gas types: natural gas, biogas, landfill gas, sewage gas, mine gas, etc.
  • Low operating costs
  • TCG 2020 is mainly used for CHP plants in Europe and for biogas worldwide
  • The TCG 2020 V12 in the configuration RW (natural gas) and XW (biogas) is specifically optimized for the 1 MWel capacity range, with even lower operating and maintenance costs
  • TCG 2020 K was especially adapted to non-ISO conditions such as high altitudes or high intake air temperatures in the field of natural gas
  • For the Asia-Pacific/Bangladesh region, the MWM TCG 2020 V16 K is available with 1,415 kWel.
  • More than 2000 power generators with approximately 2,800,000 kWel already installed around the globe

The MWM gas engines of the TCG 2020 series are perfectly geared to the challenges of a dynamic market environment. Our models in the output range of 1,000 – 1,560 kWel meet the high requirements of a broad range of applications and guarantee efficiency, reliability, flexibility and environmental sustainability, together with low lifecycle costs and high profitability.

Description – MWM Gas Engine TCG 2020 /
TCG 2020 K

TCG 2020 – High Profitability Thanks to High Efficiency

  • Improvements of the intake duct and spark plug provide higher efficiency compared to predecessor model
  • Miller valve control times increase genset efficiency

TCG 2020 V12 in the Configuration RW (Natural Gas) and XW (Biogas) – Increased Efficiency and Extended Useful Life in the 1 MWel Capacity Range

  • For all natural gas and biogas applications in countries with 50 Hz networks
  • Longer maintenance intervals for all natural gas applications extend useful life by two years
  • Optimized electrical efficiency of 43 percent (under ISO conditions) for natural gas applications
  • Optimized lubricant management
  • Lower internal consumption through higher mixture cooler temperatures for natural gas applications

TCG 2020 K – Optimized for Isolated Operation and Non-ISO Conditions

  • Load response in only seven steps
  • Fast and reliable supply in the event of grid failures or in isolated operation
  • Special 1,000 kWel variant available for high altitude setup and different intake air temperatures

Higher Efficiency and Lower Pollutant Emissions

  • Smaller dead spaces in combustion chamber ensure more complete combustion
  • Reduced fuel consumption and CO and HC emissions
  • This enables gas savings of up to 15 percent a year and increases the profitability of the plant

Higher Efficiency and Long Maintenance Intervals

  • Effective crankcase ventilation increases efficiency by utilizing the returned combustible blow-by gas
  • Optimized blow-by return and improved separation of the gas phase and liquid phase enable longer maintenance intervals for the turbocharger thanks to the clean intake air

K Editions: Maximum Output at Low Costs

  • Improved output capacity of TCG 2020 K under non-ISO conditions and excellent load response through optimum turbocharger design with broad performance map
  • For the Asia-Pacific/Bangladesh region, the MWM TCG 2020 V16 K with 1,415 kWel can optimally meet the high local requirements.
  • New turbocharger TCR 16 for TCG 2020 with water-cooled bearing housing eliminates need for separate maintenance stages for the turbocharger
  • Low turbocharger maintenance costs lead to lower life cycle costs for gas engines/electricity gensets.

High Reliability – MWM Gas Engine TCG 2020 /
TCG 2020 K

Few Interruptions Due to Long Maintenance Intervals

  • No more than two interruptions a year due to scheduled maintenance
  • Longest interval until major overhaul compared to competitors
  • Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs

High Reliability through Mature Drive Technology in 60 Hz Range

  • Engine can be operated with an optimum speed of 1500 RPM.
  • Lower speed ensures stable and complete combustion, resulting in lower CO emissions and less component wear and tear

Performance Data – MWM Gas Engine TCG 2020 /
TCG 2020 K

Natural gas applications, NOx ≤ 500 mg/Nm3 *

TCG 2020 V12
RW = Optimized for high total efficiency at requested power
Engine type50 Hz
Electrical outputkW1000
Thermal output ± 8%kW1056
Electrical efficiency%43.0
Thermal efficiency%45.4
Total efficiency%88.4
Power to heat ratio **0.95
TCG 2020 V12 K
K = Optimized for robustness and low CAPEX
TCG 2020 V12
R = Optimized for high total efficiency
Engine type50 Hz60 Hz50 Hz60 Hz
Electrical outputkW1125112512001200
Thermal output ± 8%kW1251126211891196
Electrical efficiency%41.040.743.743.4
Thermal efficiency%45.645.643.343.2
Total efficiency%86.686.387.086.6
Power to heat ratio **0.900.891.001.00
TCG 2020 V16 K
K = Optimized for robustness and low CAPEX
TCG 2020 V16
R = Optimized for high total efficiency
Engine type50 Hz60 Hz50 Hz60 Hz
Electrical outputkW1500150015601560
Thermal output ± 8%kW1675168615761589
Electrical efficiency%40.940.643.343.0
Thermal efficiency%45.745.743.843.8
Total efficiency%86.686.387.186.8
Power to heat ratio **0.890.890.990.98

* With 5% O2 and dry exhaust gas
** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
 
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Biogas, Landfill Gas, and Sewage Gas Applications, NOx ≤ 500 mg/Nm3 *

TCG 2020 V12
XW = Optimized for operation with biogases at requested power
TCG 2020 V12
X = Optimized for operation with biogases
Engine type50 Hz50 Hz60 Hz
Electrical outputkW100012001200
Thermal output ± 8%kW103511921201
Electrical efficiency%42.643.042.7
Thermal efficiency%44.142.742.7
Total efficiency%86.785.785.4
Power to heat ratio **0.971.001.00
TCG 2020 V16
X = Optimized for operation with biogases
Engine type50 Hz60 Hz
Electrical outputkW15601560
Thermal output ± 8%kW15661580
Electrical efficiency%42.742.3
Thermal efficiency%42.942.8
Total efficiency%85.685.1
Power to heat ratio **1.000.99

* With 5% O2 and dry exhaust gas
** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.
 
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Specifications and Service Intervals –
MWM Gas Engine TCG 2020 / TCG 2020 K

Dimensions and Weights

TCG 2020 V12
RW = Optimized for high total efficiency at requested power
XW = Optimized for operation with biogases at requested power
Engine type50 Hz
Lengthmm4660
Widthmm1810
Heightmm2210
Dry weight gensetkg11200
Bore / strokemm170/195
Displacementdm353.1
Speedmin-11500
Mean piston speedm/s9.8
TCG 2020 V12 K
K = Optimized for robustness and low CAPEX
TCG 2020 V12
R = Optimized for high total efficiency
X = Optimized for operation with biogases
Engine type50 Hz60 Hz50 Hz60 Hz
Lengthmm4790597047905970
Widthmm1810179018101790
Heightmm2210221022102210
Dry weight gensetkg11700130001170013000
Bore / strokemm170/195170/195170/195170/195
Displacementdm353.153.153.153.1
Speedmin-11500150015001500
Mean piston speedm/s9.89.89.89.8
TCG 2020 V16 K
K = Optimized for robustness and low CAPEX
TCG 2020 V16
R = Optimized for high total efficiency
X = Optimized for operation with biogases
Engine type50 Hz60 Hz50 Hz60 Hz
Lengthmm5430664054306640
Widthmm1810179018101790
Heightmm2210221022102210
Dry weight gensetkg13300149001330014900
Bore / strokemm170/195170/195170/195170/195
Displacementdm370.870.870.870.8
Speedmin-11500150015001500
Mean piston speedm/s9.89.89.89.8

The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Service Intervals

TCG 2020 V12, V16, V12 K, V16First service (check valve clearance)Cylinder head inspectionMajor overhaul
Natural gas, purified biogas, sewage gas, and landfill gas4000 oh32000 oh*64000 oh
Unpurified biogas, sewage gas, and landfill gas2000 oh16000 oh*64000 oh
TCG 2020 V12
RW = Optimized for high total efficiency at requested power
XW = Optimized for operation with biogases at requested power
First service (check valve clearance)Cylinder head inspectionMajor overhaul
Natural gas4000 oh40000 oh*80000 oh
Purified biogas, sewage gas, and landfill gas4000 oh32000 oh*64000 oh
Unpurified biogas, sewage gas, and landfill gas2000 oh16000 oh*64000 oh

* “at the latest”
 
The values given in these tables are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Brochure – MWM Gas Engine TCG 2020

Brochure – MWM Gas Engine TCG 2020

Eight pages of information about the gas engine with the highest ratings in ecology and economy. These high-performance power generators offer high efficiency with low maintenance costs.

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