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Electrical Discharge Machining - EDM

Sustain Mass Production with the EDM HP

The EDM machine range micromachines parts made of conductive materials with short cycle times and high productivity.

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Characteristics

  • 5 axis mass production CNC machine
  • Dedicated to drilling and routing process in hard materials up to 67 HRC / 900 HV
  • Process stability allowing high productivity 
  • High positioning accuracy 
  • Easy maintenance 
  • Specific solutions for automatic loading and unloading of the parts
  • Compact water deionization system 
  • Sinumerik One CNC controller

Electrical Discharge Machining - EDM Technology

The process is based on the electro-erosion principle. Material is removed from the workpiece by a series of rapidly recurring current discharges between electrode and anode, separated by a dielectric liquid and subject to an electric voltage. One of the electrodes is called the tool-electrode, or simply the “electrode”, while the other is called the anode, or “workpiece.”

In order to machine high quality micro holes the Posalux EDM machines have a tilting head with deformation by pressure that allows to control the diameter and the shape of the hole, resulting in a run-out of the electrode. The electrode turns on a decentered axis, giving two different gaps, one where sparks erode the material and another, bigger one, allowing a better flushing of eroded materials. In combination with CNC driven axis and a high-speed interface to communicate with the micro EDM generator, perfect micro holes are the result.

Our EDM HP Machines

HP1

Electrical Discharge Machining - EDM
Innovation

HP2

Electrical Discharge Machining - EDM
Innovation

HP4

Electrical Discharge Machining - EDM
Innovation

Modularity

Related Machine Modularity
EDM-HP1 1 Workstation
EDM-HP2 2 Workstations
EDM-HP4 4 Workstations

Applications with EDM HP


Be inspired by the applications that can be performed with this series of micro-machining machines.
Electrical Discharge Machining - EDM

Drilling of GDI shim plate for the automotive industry

The complexity of designs, uniquely tailored to each engine, adds difficulty in maintaining consistency and quality throughout the shim plate milling process.
Electrical Discharge Machining - EDM

Stephole drilling of GDI valve seats for the automotive industry

The main challenge of step- and sprayhole micro-machining of GDI valve seats in the automotive industry is achieving consistent precision and accuracy in creating the intricate, small-scale features while ensuring durability under high-pressure combustion conditions, all without compromising the valve's efficiency and functionality.
Electrical Discharge Machining - EDM

Spray hole drilling in diesel injection nozzle for the automotive industry

Advanced micromachining equipment and techniques ensure the accuracy and quality of the holes, as even small deviations in size or shape can significantly impact the performance and efficiency of the engine.

Our partners

Let’s discuss your micro-machining operations

If you are looking for a high-tech production system as well as a partner to process state-of-the-art micro-machining, you are in the right place.