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fließendes Wasser Wehr

Statiflo Static Mixers are
Driving the Costs out of Maintaining
Water Treatment Plants

Inline Static Mixers are used in the Municipal and Industrial Water Treatment Process

Inline Static Mixers & Inline Mixing: The demands for precise and responsive chemical dosing in the treatment of drinking water is growing. Applications such as disinfection, flocculation, fluoridation, plumbosolvency, control of taste and odour, ph correction, turbidity, ozonation to name but a few require precise metering of chemicals.

Not only does this require the precise metering of chemicals to meet process demands, stringent levels of residuals, but also to perform when operating in a variety of flow conditions. Therefore there is a need to shorten process times and to ensure that any analysers/sample probes are measuring a representative sample after chemical dosing.

Stainless steel static mixer
Statiflo Series 600 Static Mixer

To assist in this process Statiflo inline mixers for water treatment can be supplied complete with chemical injection lances which direct the chemical into the heart of the mixer for optimum performance of the mixer.

The inline mixing and correct dosage of these chemicals has a fundamental influence on each stage of the treatment process and ultimately the complete process itself. So often site conditions do not provide the high level of mixing and process times to meet the prerequisite conditions. The use of in pipe or channel static mixers provides the required level of mixing so that optimum chemical dosing is achieved.  Thereby saving chemical, improving the performance of the treatment process as well being able to operate in a variety of conditions and flows encountered in todays treatment processes.

In assessing the benefits of Statiflo Inline Static Mixers it is important to remember:

  • Overall length can be varied to suit space limitations.
  • Element geometry can be designed for both high and low head loss systems.
  • Large diameter – no theoretical upper limits.
  • Elements for rectangular or other unusually shaped ducts and open channels
  • Special designs for incorporating in bends, offer space saving and minimal disturbance to piping systems.
  • Guaranteed highly efficient mixing.
  • No moving parts provide a maintenance free operation.
  • Reduction in operational energy costs, as no direct power is required.
  • Ease of installation.
  • Minimal space requirements with no upstream or downstream pipe lengths required. Providing short control process times in applications where quick process response control is critical.
  • Short process chemical dosing control loops provide optimum performance in response to rapidly changing process conditions, as well as reducing chemical costs.
  • Available in a wide ranges of sizes and material to suit most applications.
  • Each unit is custom designed benefiting from Statiflo’s long term experience in designing and manufacturing static mixers to the highest of standards.
  • Total support is provided by highly trained engineers situated in Statiflo regional country offices and a world wide representative network.
Inline Static Mixers Series 600 general purpose inline static mixer
Series 600 typical large diameter inline static mixer for water treatment

With modern advances in water treatment the use of powerful oxidants such as ozone and AOP processes (Advanced Oxidation Process) are not uncommon. Ozone is a strong oxidising compound which rapidly oxidises organic materials, iron, manganese and other substances when it is added to drinking water. In addition, it is an extremely effective disinfectant against bacteria and viruses. Ozone is very unstable and therefore has a short life. It is therefore essential that the ozone is mixed and dispersed into the water as soon as possible. Statiflo static mixers and gas dispersion systems are ideally suited for this application and there are many installations worldwide.

Static mixers have gained in popularity, as unlike stirred tanks the complete water flow and chemicals are subject to complete and thorough mixing in a relatively short period of time. The required energy for mixing is taken from the main water flow. The resulting headloss is very low and will depend upon the operating conditions and the design of the chosen mixer. Statiflo have considerable experience in designing and selecting the right mixers for the acceptable and calculated head loss.

Application Examples

Inline Static Mixers: Water Treatment illustration

Case Studies

Gas dispersion system for the ozonation of drinking water

Water Treatment

Gas Dispersion System: The inline dispersion of a gas in a large volume of liquid very often requires relatively expensive equipment. A classic example is the ozonation of drinking water.…

See Full Case Study

Dechlorination & pH Trim

Wastewater, Water Treatment

Problem Dechlorination & pH Trim: Public water treatment plant required highly effective control to dechlorinate and pH trim in difficult access situation. Southern Water’s Weirwood Treatment Works supplies direct to…

See Full Case Study

Disinfection of Drinking Water

Water Treatment

Problem Effective disinfection of drinking water supplies is essential for safe operation. Relying on natural turbulence alone in a pipeline will not guarantee complete mixing of injected sidestream at all…

See Full Case Study

Replacing Inefficient Dynamic Mixer

Wastewater, Water Treatment

Problem As part of their policy of constant improvement and updating, Southern Water had identified that an opportunity existed to improve consistency of performance, energy consumption and maintenance costs at…

See Full Case Study

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Customers Include

Contact us for more information

The above is a brief example of applications for Statiflo Motionless Mixers in the Drinking Water Industry.

For further details and information on other applications in the water industry. Please complete the attached contact form or visit our contact us page to get in touch with us.

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