{"id":47703,"date":"2022-11-24T08:00:36","date_gmt":"2022-11-24T07:00:36","guid":{"rendered":"https:\/\/www.expo21xx.com\/news\/?p=47703"},"modified":"2022-11-11T14:06:19","modified_gmt":"2022-11-11T13:06:19","slug":"studer-smartjet","status":"publish","type":"post","link":"https:\/\/www.expo21xx.com\/news\/studer-smartjet\/","title":{"rendered":"STUDER\u2019s new SmartJet\u00ae concept helps customers operate significantly more efficient and sustainable grinding process"},"content":{"rendered":"\n
\"\"
Photo by Fritz Studer AG<\/i><\/figcaption><\/figure><\/div>\n\n\n\n

STUDER\u2019s new SmartJet\u00ae concept supplies a flow of coolant to the grinding wheel precisely and controlled by the machine. This saves costs and increases sustainability in production.<\/p>\n\n\n\n

ON MANY MACHINES, it is the operators\u2019 task to manually control the cooling of the grinding process. The nozzles must be positioned correctly and the ball valve must be operated by hand. A pump then pumps the cooling lubricant (usually oil and\/or water) to the grinding process location. Often, more coolant is used than necessary or the nozzles are not optimally positioned, which is bad for efficiency and the environment. STUDER is now breaking new ground with the patented SmartJet\u00ae concept.<\/p>\n\n\n\n

The word \u201csmart\u201d says it all: from now on, cooling will be the responsibility of the machine control unit. The central components are a frequency-controlled pump and a dynamic pressure measuring unit. This makes it possible to set the volume flow precisely to suit the process, whether for roughing, fine grinding or finishing. The coolant flows through a distributor piece and flow-optimized, adjustable nozzles to the grinding wheel. \u201cThe concept guarantees precise and reproducible cooling,\u201d emphasizes Martin Habegger, project manager. \u201cWe create a consistent jet of coolant with a high exit velocity in the range of 12 to 20 m\/s, which effortlessly overcomes the air movement caused by the wheel.\u201d As a result, process reliability improves and less coolant is required to produce equivalent grinding results.<\/p>\n\n\n\n

SIGNIFICANTLY REDUCED WATER AND ENERGYREQUIREMENTS<\/strong><\/p>\n\n\n\n

The SmartJet\u00ae nozzles developed for this purpose are state-of-the-art technology: they are slender and contain multiple adjacent channels that distribute the coolant evenly across the width. The manifold located behind can accommodate multiple nozzles in a row if required. Due to their complex design, SmartJet\u00ae nozzles and distributors are manufactured using 3D printing by STUDER’s affiliated company IRPD in St. Gallen. The smart cooling concept was designed as a modular solution. Equipped with a quick-change system, the individual components can be combined in different configurations in next to no time.<\/p>\n\n\n\n

In conclusion: SmartJet\u00ae not only accelerates set-up time for users, it also enables them to grind significantly more efficiently and sustainably. \u201cIt reduces water consumption by 40 percent and energy requirements even by 50 percent,\u201d says Habegger and adds: \u201cSmartJet\u00ae makes a significant contribution to making machining more eco-friendly.\u201d<\/p>\n\n\n\n

For more information, please visit http:\/\/www.studer.com<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"

STUDER\u2019s new SmartJet\u00ae concept supplies a flow of coolant to the grinding wheel precisely and controlled by the machine. This saves costs and increases sustainability in production. ON MANY MACHINES, it is […]<\/p>\n","protected":false},"author":9,"featured_media":47704,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[641],"tags":[678,805,690,619],"class_list":["post-47703","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-metalworking","tag-cooling-system","tag-grinding","tag-grinding-machine","tag-machine-tool"],"yoast_head":"\nSTUDER\u2019s new SmartJet\u00ae concept helps customers operate significantly more efficient and sustainable grinding process - EXPO21XX.com NEWS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.expo21xx.com\/news\/studer-smartjet\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Kamil\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.expo21xx.com\/news\/studer-smartjet\/\",\"url\":\"https:\/\/www.expo21xx.com\/news\/studer-smartjet\/\",\"name\":\"STUDER\u2019s new SmartJet\u00ae concept helps customers operate significantly more efficient and sustainable grinding process - 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