{"id":47965,"date":"2022-11-06T08:00:42","date_gmt":"2022-11-06T07:00:42","guid":{"rendered":"https:\/\/www.expo21xx.com\/news\/?p=47965"},"modified":"2022-12-11T21:56:35","modified_gmt":"2022-12-11T20:56:35","slug":"stadler-test-and-innovation-center","status":"publish","type":"post","link":"https:\/\/www.expo21xx.com\/news\/stadler-test-and-innovation-center\/","title":{"rendered":"STADLER’s Test and Innovation Center continues to bring innovation for waste sorting processes"},"content":{"rendered":"\n
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STADLER Test and Innovation Center in Slovenia
Photo by STADLER Anlagenbau GmbH<\/i><\/figcaption><\/figure><\/div>\n\n\n\n

The two-year-old STADLER Center is fulfilling its role as an innovation hub, participating in important research such as the award-winning EnEWA paper recycling project. It is also providing a valuable service to customers with demonstrations of the sorting process designed for them by STADLER, enabling them to make informed decisions about their investment.<\/p>\n\n\n\n

STADLER inaugurated its Test and Innovation Center in Kr\u0161ko, Slovenia, in 2020 to deliver customer demonstrations and training, as well as conduct Research and Development activities. The 1,200-m2 temporary structure has since been extended to 2,000 m2 and houses most of the machines needed to demonstrate the complete sorting process. The machines are laid out within the facility in this sequence so that it is possible to conduct tests on individual machines or on the whole process as it would be implemented in a sorting plant.<\/p>\n\n\n\n

The full sorting process in action<\/strong><\/p>\n\n\n\n

The sorting line, which has a capacity of 5 t\/h of light packaging material, is set up to carry out six sorting processes: dosing with a screw doser, label removal \u2013 which can be bypassed with a moving conveyor belt \u2013 followed by ballistic separation for 2D, 3D and fines. Reversible and movable conveyors below the ballistic separator determine which 2D and 3D fraction proceeds to the magnetic and non-magnetic separators. The optical separation process was recently upgraded with a second NIR sorter, so that 2D and 3D fractions can be sorted in parallel, or either fraction can go through a double extraction in the two machines. A further upgrade is planned for this year, with the addition of the latest TOMRA AUTOSORT with NIR technology and STADLER\u2019s new PX acceleration conveyor.<\/p>\n\n\n\n

The value of customer tests<\/strong><\/p>\n\n\n\n

The Test and Innovation Center is a valuable tool to ensure that the design developed for a customer will deliver the desired results with their material. Nejc Bo\u017ei\u010d, Project Manager, explains: \u201cTesting our customer\u2019s material enables us to see how to plan our technology. We can also test new machine settings for a specific input and set up the unit for a specific function or material from the beginning. We can test for a variety of parameters: most often we measure throughput, recovery and purity, but also energy consumption of individual units or the whole plant, compressed air consumption, or data from the different sensors. We also run tests to show our customers how the designed plant will work for them and deliver the desired results.\u201d<\/p>\n\n\n\n

A valuable resource for research<\/strong><\/p>\n\n\n\n

The ability to perform tests on both individual machines and the full process, together with the expertise of STADLER\u2019s team at the Test and Innovation Center make it a valuable resource for research projects. \u201cThese tests enable us to assess different aspects of the process, such as the effect of throughput rate and input composition on machine performance, or to research the potential of machine parameters and the machines\u2019 digitization,\u201d says Dr. Bastian K\u00fcppers, Engineer for Digital Business Development at STADLER. \u201cThey give us insights into the potential and limitations of our machines and our plants, enabling us to improve our process and plant designs.\u201d<\/p>\n\n\n\n

The Center has recently been conducting research into adaptive machine control, which is becoming increasingly relevant with the growing digitization of plants. \u201cAdaptive control of the processes enables an improved and more stable sorting performance. This can lead to higher purity levels, yields and throughputs, while keeping downtime to a minimum,\u201d explains Bastian K\u00fcppers.<\/p>\n\n\n\n

STADLER\u2019s Test and Innovation Center is increasingly in demand for participating in research projects such as EsKorte. This project, in collaboration with Montanuniversit\u00e4t Leoben and RWTH Aachen, is looking into the development and testing of a sensor-based material flow monitoring system. Multiple tests were conducted at the Centre for the project: \u201cIt is great to have the possibility to simulate characteristics of real sorting plants without being restricted by the plant operation. The collaboration with STADLER has thus been enriching for our research work in the field of improving the performance of plastic packaging waste sorting plants,\u201d said Dipl.-Ing. Sabine Schl\u00f6gl, Chair of Waste Processing Technology and Waste Management, Montanuniversit\u00e4t Leoben.<\/p>\n\n\n\n

STADLER also participated in an award-winning research project aiming to recover waste paper from mixed waste streams. The members of the EnEWA project \u2013 Universit\u00e4t Siegen, RWTH Aachen University, LEIPA Group, PROPAKMA, TOMRA and STADLER \u2013 set clear objectives: increase recycling rates in paper production and reduce primary energy requirements and CO2 emissions. STADLER is developing a concept for a sorting plant for processing paper fractions from lightweight packaging, residual and industrial waste, so they can be used as raw material to produce new paper. The validation process will be done through trials conducted at the Test Center. This ground-breaking project received the European Paper Recycling Council Award 2021\/22 in the \u201cInnovative Technologies and Research & Development\u201d category.<\/p>\n\n\n\n

STADLER\u2019s participation in such projects can quickly bring benefits to its customers: \u201cTest results can have a direct impact on process designs, as our machines are pushed to the limits repeatedly,\u201d adds Bastian K\u00fcppers. \u201cFor example, the results of the tests we performed for the EsKorte project have already allowed for significantly improved sorting performance in one of our customers\u2019 plants. More generally, I believe that through adaptive plant control we will be able to improve further the quality of a number of product fractions in our lightweight packaging plants. Also, our findings in the EnEWA project can help us streamline today\u2019s processes and enhance sorting performance, achieving higher purity and yields.\u201d <\/p>\n\n\n\n

The Test and Innovation Center is a perfect example of STADLER\u2019s continuous improvement approach. It is constantly striving for ways to optimize the efficiency of its sorting processes and searching for innovative solutions to push the boundaries of waste processing.<\/p>\n\n\n\n

For more information, please visit https:\/\/w-stadler.de\/<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"

The two-year-old STADLER Center is fulfilling its role as an innovation hub, participating in important research such as the award-winning EnEWA paper recycling project. It is also providing a valuable service to […]<\/p>\n","protected":false},"author":9,"featured_media":47966,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1156],"tags":[194,606,768,1441],"class_list":["post-47965","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-environmental-technology","tag-research","tag-sorting-system","tag-waste-management","tag-waste-sorting"],"yoast_head":"\nSTADLER's Test and Innovation Center continues to bring innovation for waste sorting processes - EXPO21XX.com NEWS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.expo21xx.com\/news\/stadler-test-and-innovation-center\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Kamil\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.expo21xx.com\/news\/stadler-test-and-innovation-center\/\",\"url\":\"https:\/\/www.expo21xx.com\/news\/stadler-test-and-innovation-center\/\",\"name\":\"STADLER's Test and Innovation Center continues to bring innovation for waste sorting processes - 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