{"id":54069,"date":"2024-05-10T06:40:00","date_gmt":"2024-05-10T04:40:00","guid":{"rendered":"https:\/\/www.expo21xx.com\/news\/?p=54069"},"modified":"2024-09-10T09:22:22","modified_gmt":"2024-09-10T07:22:22","slug":"stadler-wirex-sets-standards-automated-bale-dewiring","status":"publish","type":"post","link":"https:\/\/www.expo21xx.com\/news\/stadler-wirex-sets-standards-automated-bale-dewiring\/","title":{"rendered":"New STADLER WireX sets standards in automated bale dewiring"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">STADLER Anlagenbau GmbH unveils the new WireX automated bale wire remover at the IFAT exhibition in Munich, Germany. An industry first, the new machine fully automates the wire removal process and dewires crosswired bales in one pass, ensuring a highly efficient and safe process.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" src=\"https:\/\/w-stadler.de\/fileadmin\/_processed_\/3\/f\/csm_stadler-wirex-automated-bale-wire-remover_1920x1440_ff7e809a90.jpg\" alt=\"\"\/><figcaption class=\"wp-element-caption\">Photo by STADLER<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">\u201cIt is a complex task, which is usually done manually or with limited mechanical assistance,\u201d explains Rok Me\u017ei\u010d, Head of Development at STADLER. \u201cHowever, manual removal is time-consuming and labour-intensive, and poses safety risks for workers. In our sorting plant projects and speaking with our customers, we saw that this was a significant pain point in the existing process and decided to develop a solution to address the issue efficiently. The result is our new WireX, which fully automates the process, dewiring bales in a single pass. It significantly increases the efficiency of the process and the sorting line\u2019s capacity, as well as improves workers safety. We believe that WireX fills a critical gap in the market, aligning closely with our customers\u2019 needs and setting new industry standards.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>An industry first: dewiring crosswired bales in one pass<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Using sensor detection and measurement systems, the new <a href=\"https:\/\/www.expo21xx.com\/environmental_technology\/22503_st3_waste_schredding_screening_manufacturer\/\" target=\"_blank\" rel=\"noreferrer noopener\">STADLER<\/a> Wirex effortlessly measures the bales and removes the wires from single- and cross-wired bales in one pass without double feeding. The steel dewiring unit is integrated into a steel frame resistant to vibration, also made of steel. The machine geometry is designed for standard bale dimensions to ensure smooth operation.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img decoding=\"async\" src=\"https:\/\/w-stadler.de\/fileadmin\/_processed_\/6\/8\/csm_wirex-stadler-new-automated-bale-dewiring-unit_1920x1440_e85610cb99.jpg\" alt=\"\"\/><figcaption class=\"wp-element-caption\">Photo by STADLER<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">The bales are fed onto the machine by an independent conveyor, guided by a moving push plate onto the floor plate, which keeps the bale in position. Sensors located above the input conveyor, inside the chamber and on the flap ensure the bale is positioned correctly with high precision. Once the bale is in position, combs are pushed into the bale to fix the wire for cutting. The bale measurement system ensures the cutters move in the bale correctly. When the cutting is done, the combs pull out and the wires are coiled up and discharged by a small integrated <a href=\"https:\/\/www.expo21xx.com\/process_industry\/conveying_system.htm\" target=\"_blank\" rel=\"noreferrer noopener\">conveyor <\/a>into a separate bin, ready for recycling. The floor plate opens and the bale falls onto a conveyor placed below the machine, which will feed the material into the sorting system.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWith WireX the bales are dewired quickly and efficiently, saving considerable time as there is no need for a second pass of the bale or manual intervention to remove all the wire,\u201d says Rok Me\u017ei\u010d.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The new WireX has followed STADLER\u2019s rigorous development and validation process and has been extensively tested at STADLER\u2019s test center in Slovenia. It is also in the final stages of further testing in real conditions at a customer\u2019s recycling facility.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For more information visit: <a href=\"https:\/\/w-stadler.de\/\" target=\"_blank\" rel=\"noreferrer noopener\">w-stadler.de<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>STADLER Anlagenbau GmbH unveils the new WireX automated bale wire remover at the IFAT exhibition in Munich, Germany. An industry first, the new machine fully automates the wire removal process and dewires [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":54075,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1156],"tags":[1881,1880,25,1882,1662,1877],"class_list":["post-54069","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-environmental-technology","tag-automated-sorting-systems","tag-bale-dewiring","tag-conveyor","tag-municipal-solid-waste","tag-recycling-industry","tag-waste-sorting-plants-2"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>New STADLER WireX sets standards in automated bale dewiring - EXPO21XX.com NEWS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.expo21xx.com\/news\/stadler-wirex-sets-standards-automated-bale-dewiring\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Fabian Becker\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/\"},\"author\":{\"name\":\"Fabian Becker\",\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/#\\\/schema\\\/person\\\/ca78ee84b18a19f8fe3509e73fa1f256\"},\"headline\":\"New STADLER WireX sets standards in automated bale dewiring\",\"datePublished\":\"2024-05-10T04:40:00+00:00\",\"dateModified\":\"2024-09-10T07:22:22+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/\"},\"wordCount\":474,\"image\":{\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/wp-content\\\/uploads\\\/stadler-wirex.jpg\",\"keywords\":[\"automated sorting systems\",\"bale dewiring\",\"conveyor\",\"Municipal Solid Waste\",\"recycling industry\",\"waste sorting plants\"],\"articleSection\":[\"\u00bb Environmental Tech\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/\",\"url\":\"https:\\\/\\\/www.expo21xx.com\\\/news\\\/stadler-wirex-sets-standards-automated-bale-dewiring\\\/\",\"name\":\"New STADLER WireX sets standards in automated bale dewiring - 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