{"id":55048,"date":"2024-01-20T09:35:00","date_gmt":"2024-01-20T08:35:00","guid":{"rendered":"https:\/\/www.expo21xx.com\/news\/?p=55048"},"modified":"2024-11-28T09:38:17","modified_gmt":"2024-11-28T08:38:17","slug":"iiot-solutions-for-industrial-communication-in-process-industries","status":"publish","type":"post","link":"https:\/\/www.expo21xx.com\/news\/iiot-solutions-for-industrial-communication-in-process-industries\/","title":{"rendered":"IIoT Solutions for Industrial Communication in Process Industries"},"content":{"rendered":"\n<p><a href=\"https:\/\/www.expo21xx.com\/industry4\/13526_st3_iot_rfid\/\" target=\"_blank\" rel=\"noreferrer noopener\">Pepperl+Fuchs<\/a> has been active in the\u00a0Industry 4.0 platform\u00a0founded in 2013 from the very beginning. In 2015, the company played a decisive role in the development of the Industry 4.0 Reference Architecture Model (RAMI), which describes the structured approach and communication basis for Industry 4.0.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignleft size-large\"><img decoding=\"async\" src=\"https:\/\/www.pepperl-fuchs.com\/data\/general\/media\/global\/EC_CM_20230322_smart-ex_03_keyvisual_worker_5G_614x360px_rdax_200x117_90.jpg\" alt=\"\"\/><figcaption class=\"wp-element-caption\">Photo PEPPERL+FUCHS<\/figcaption><\/figure><\/div>\n\n\n<p>Under the term &#8220;Manufacturing-X&#8221;, the stakeholders of the Industry 4.0 platform are now striving for the next level. According to the German Federal Ministry of Economic Affairs and Climate Action, the goal of this initiative\u2014not least a &#8220;lessons learned&#8221; from the\u00a0supply shortages\u00a0during the pandemic years\u2014is to\u00a0digitize supply chains in industry: &#8220;Companies should be able to use\u00a0data\u00a0sovereignly and jointly across the entire\u00a0manufacturing and supply chain. This allows\u00a0digital innovations\u00a0for greater resilience, sustainability, and competitive strength.\u201d<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"717\" height=\"442\" src=\"https:\/\/www.expo21xx.com\/news\/wp-content\/uploads\/hmi8.jpg\" alt=\"\" class=\"wp-image-55049\" srcset=\"https:\/\/www.expo21xx.com\/news\/wp-content\/uploads\/hmi8.jpg 717w, https:\/\/www.expo21xx.com\/news\/wp-content\/uploads\/hmi8-350x216.jpg 350w, https:\/\/www.expo21xx.com\/news\/wp-content\/uploads\/hmi8-700x432.jpg 700w, https:\/\/www.expo21xx.com\/news\/wp-content\/uploads\/hmi8-149x92.jpg 149w\" sizes=\"auto, (max-width: 717px) 100vw, 717px\" \/><figcaption class=\"wp-element-caption\">Photo by PEPPERL+FUCHS<\/figcaption><\/figure><\/div>\n\n\n<h3 class=\"wp-block-heading\">Industrial Communication in Process Plants\u2014A Great Challenge<\/h3>\n\n\n\n<p>Here again, Pepperl+Fuchs makes a significant contribution with various technologies, based on its high and long-standing expertise in\u00a0explosion protection, especially for the process industry. Plant layouts with sometimes enormous spatial expanses (and cable lengths) and certain requirements for explosion protection present special framework conditions for the transfer of\u00a0high volumes of data. Several case studies\u00a0demonstrate how this task can be solved on the basis of smart explosion protection technologies and the connection of\u00a0smart mobile devices\u00a0including IIoT applications.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Case Studies: Troubleshooting 4.0<\/h3>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Industrial Communication in Process Plants \u2013 Seamless and Effective Troubleshooting\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/lfLD6MM1HLc?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><figcaption class=\"wp-element-caption\">Video by PEPPERL+FUCHS<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Smart Explosion-proof Technology in the Field of Process Plants<\/h3>\n\n\n\n<p>A field device connected to a FieldConnex\u00ae\u00a0Ethernet-APL rail field switch\u00a0reports an error to the plant&#8217;s\u00a0asset management system,developed by Neoception, via the cloud. Since the fault cannot be corrected by remote control, a technician equipped with the intrinsically safe smartphone\u00a0Smart-Ex\u00ae 03\u00a0and a CPU pocket unit, makes his way to the field of the process plant. Throughout the process, he is continuously connected to a team of\u00a0remote experts\u00a0via the plant&#8217;s own\u00a05G campus network. They not only guide him in troubleshooting and repair, but also ensure lone worker protection.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Predictive Maintenance<\/h3>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Industrial Communication in Process Plants \u2013 Predictive Maintenance\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/CUGywuLDe4U?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><figcaption class=\"wp-element-caption\">Video by PEPPERL+FUCHS<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><br>Predictive Maintenance with HART and Smart Mobile Devices<\/h3>\n\n\n\n<p>A valve indicates that it is worn and needs to be replaced soon.\u00a0Current device data\u00a0on the status is output via the\u00a0HART communication protocol. In the event of a\u00a0planned plant shutdown, the valve can be replaced by a technician using work order management. The technician can effectively schedule the installation into his route. An image documentation of the installation is created with the\u00a0smartphone.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Plant Expansion<\/h3>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Industrial Communication in Process Plants \u2013 Expansion\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/iYEp3pXzqsE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><figcaption class=\"wp-element-caption\">Video by PEPPERL+FUCHS<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Plant Expansion Made Easy with Ethernet-APL and&nbsp;Tab-Ex\u00ae 03<\/h3>\n\n\n\n<p>The technician receives a\u00a0push message\u00a0on his\u00a0Tab-Ex\u00ae 03\u00a0tablet: An ordered valve has arrived. He collects it and installs it in the system. The cable is pulled from the\u00a0Ethernet-APL switch\u00a0to the device and the connection is made. The field device is\u00a0automatically\u00a0recognized, registered and can be set up. The basic settings can be accepted or default settings can be called up from the device manufacturer.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The Digital\u00a0Nameplate\u2014the Access\u00a0to any Available Information<\/h3>\n\n\n\n<p>All three valves shown in the video are equipped with a\u00a0unique identifier\u00a0which allows access to any information and documentation. This is a unique identifier standardized in accordance with\u00a0IEC 61406\u00a0for each individual serial number in the form of a\u00a0QR code. The technician scans the QR code of one of the three valves with the\u00a0Smart-Ex\u00ae 03\u00a0and reads out the\u00a0digital nameplate\u00a0of this device: this gives him access to the\u00a0Asset Administration Shell\u00a0(AAS)\u00a0of exactly this field device. It turns out that the error must be in one of the other valves. So he scans the digital nameplate of the second valve\u2014now the Smart-Ex shows the error message. The data and spare parts list of the defective valve are now provided via the Asset Administration Shell. The technician has the necessary spare part with him, replaces it and orders it immediately with one click.<\/p>\n\n\n\n<p>The demonstrator shows that with the appropriate technologies, end-to-end digital connectivity all the way to the cloud can easily be implemented in hazardous areas.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The Asset Administration Shell: the Backbone of Industry 4.0<\/h3>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.pepperl-fuchs.com\/data\/general\/media\/global\/EC_SB_20230404_AAS_RAMI_GK_1200x_RGB_rdax_717x286_100.JPG\" width=\"716\" height=\"286\"\/><figcaption class=\"wp-element-caption\">The concept of the Asset Administration Shell ist described in the Reference Architecture Model for Industry 4.0<\/figcaption><\/figure><\/div>\n\n\n<p>The central element of such a scenario is the\u00a0Asset Administration Shell\u00a0(AAS)\u2014the\u00a0industry-neutral standard\u00a0according to IEC 61360 for the supply of information of a device (asset) as well as for\u00a0uniformed communication. Each asset has its own AAS, which stores information about its properties and capabilities such as construction plans, product data, changes in condition, etc. from the beginning of product development throughout the\u00a0entire life cycle. The AAS therefore represents the\u00a0digital twin\u00a0of the mostly physical object or\u00a0asset. Via its AAS, each asset can be identified and addressed worldwide. Via standardized interfaces and a uniformed language, people or machines can find, exchange, and store all desired data and information on a specific asset\u2014this ensures\u00a0global interoperability\u00a0and paves the way for\u00a0digital value networks.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Unique Identifier: Key to Asset Administration Shell and Digital Nameplate<\/h3>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-large\"><img decoding=\"async\" src=\"https:\/\/www.pepperl-fuchs.com\/data\/general\/media\/global\/EC_SB_20230404_DTS_GK_600x_RGB_rdax_200x188.JPG\" alt=\"\"\/><figcaption class=\"wp-element-caption\">Sensor of the ML100 series with digital nameplate<br>Photo PEPPERL+FUCHS<\/figcaption><\/figure><\/div>\n\n\n<p>Based on the\u00a0unique identifier\u00a0standardized in the\u00a0IEC 61406\u00a0standard, the AAS of physical objects can be accessed automatically. The\u00a0digital nameplate\u00a0is a\u00a0unified submodel of the AAS\u00a0which makes all relevant information as well as certificates and documentation available digitally. Compared to the conventional analog nameplates, the AAS and\u00a0digital nameplate\u00a0create considerable\u00a0added value.<\/p>\n\n\n\n<p>The initiative for the unique identifier was launched as the &#8220;Auto-ID&#8221; project by manufacturers of process equipment and operators of process plants. The goals were to accommodate the increasingly extensive marking on equipment for explosion protection, as well as to electronically manage the corresponding information of the equipment and to be able to use it digitally in the field.<\/p>\n\n\n\n<p>For more information visit: <a href=\"https:\/\/www.pepperl-fuchs.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">pepperl-fuchs.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Pepperl+Fuchs has been active in the\u00a0Industry 4.0 platform\u00a0founded in 2013 from the very beginning. In 2015, the company played a decisive role in the development of the Industry 4.0 Reference Architecture Model [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":55055,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[687],"tags":[117,45,663,125,418,1010],"class_list":["post-55048","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-4-0","tag-industrial-communication","tag-industrial-sensor","tag-industry-4-0","tag-intralogistics-2","tag-process-industry","tag-supply-chain"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.8.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>IIoT Solutions for Industrial Communication in Process Industries - EXPO21XX.com NEWS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.expo21xx.com\/news\/iiot-solutions-for-industrial-communication-in-process-industries\/\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Fabian Becker\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.expo21xx.com\/news\/iiot-solutions-for-industrial-communication-in-process-industries\/\",\"url\":\"https:\/\/www.expo21xx.com\/news\/iiot-solutions-for-industrial-communication-in-process-industries\/\",\"name\":\"IIoT Solutions for Industrial Communication in Process Industries - 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