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Stationary feed mixers & Feeders for Biogas plants
- Reliable and Low-maintenance
- Optimal mixing and cutting of the material
- Capacity 350-2,850 cu. Ft (10-80 m³) Very low power requirement
- Corrosion-resistant by Triocot lining
- Weighing system for exact loading
- Electrical drive
Regenerative Energy.
Currently mankind is using up fossils fuel stocks at an increased rate. The
constantly rising prices of fuel and energy is the logical consequence. This
makes alternative sources viable. Reliable biogas installations, extensively
tried and tested in practice, can be used to produce electricity, thermal
energy, and fertiliser from Biomass. A biogas installation is the clean and
logical road to generate and provide from agricultural resources.
Trioliet loading systems for biogas digester.
Trioliet vertical mixers are excellently suitable for feeding biogas plants.
All Trioliet stationary mixers have a highly stable auger supported by the
integrated frame. Consequently, all forces extended on the mixing auger are
directly taken up by the frame. This design relieves the mixing chamber
bottom and the gearbox. The compact and closed planetary drive ensures a
constant and controlled rotating movement of the cutting mixing auger. The
auger runs in a maintenance-free conical roller bearing at the top and a
sinter slide bearing at the bottom. The optimum auger shape ensures quick
and homogenous mixing at a low power requirement. Just above the bottom, at
the lower end of the mixing chamber wall where the pressure on the wall is
highest, a special Trioliet wearring ensures stability and a long life.
Patented Trioliet horizontal flow system.
The Trioliet stationary mixers with two or three vertical mixing augers are
equipped with special triangular inserts between the mixing augers for
interaction between the front and rear mixing chamber sections, resulting in
the feed not only being mixed in the usual vertical direction, but also in
the lengthwise direction of the wagon. The triangles are not placed directly
opposite each other, but a little offset.
Longer service life for stationary mixers.
Trioliet has developed Triocot lining, the best solution for corrosion
protection of feeding systems for Biogas installations.
Triocot lining.
With the Triocot lining, the body of the mixer is covered on the inside with
thermoplastic material. The layer thickness on the bottom and wear ridge is
12 mm, 8 mm on the walls and 10 mm on the inserts. This thermoplastic lining
offers an incredibly high resistance, both against wear and tear and against
corrosion. The corrosion-resistant properties are many times better than
those of stainless steel. The lining can be applied in the field
(afterwards) and a 4-year guarantee is provided.
Discharge augers
Various auger systems are available to transport the biomass out of the
mixer into the digester, depending on the construction of the digester.
Stationary feed mixers.
The same technology used in the Biogas feeding plants mixers is used for
stationary mixers. Stationary mixers offer the possibility to use the more
economical feed boxes with less horse power to distribute the feed. The
mixers run at a reduced constant Rpm as opposed to mobile mixers, and full
clean out can be arranged through a gearbox or by way of a variable drive.
All mixers are built on a subframe and supports can be ordered to put the
machine at the desired height. Accessories like discharge and elevating
conveyors, pump and valve kits to open doors are available to create a
turnkey solution.
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Mixer feeder wagons
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Solomix 1
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Solomix 1 5-14 m³ front discharge
Standard features:
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1 auger
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1 restrictor blade
- Constant velocity PTO-shaft
- Fix drawbar for top connection
- Front conveyor belt (VL)
- 2 single wheels
- Control by bowden-cable VL
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Solomix 1 5-14 m³ side discharge
Standard features:
- 1 auger
- 1 restrictor blade
- Constant velocity PTO-shaft
- Fix drawbar for top connection
- 2 side discharge doors (ZK)
- 2 single wheels
- Direct operation by tractor hydraulics
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Solomix 1 5-14 m³ rear discharge
Standard features:
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1 auger
- 1 restrictor blade
- Constant velocity PTO-shaft
- Fix drawbar for top connection
- Rear conveyor belt (AL) or 2 rear doors (AK)
- 2 single wheels
- Control by bowden-cable (AL) or direct operation by tractor hydraulics for
rear doors (AK)
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Solomix 2
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Solomix 2, 10-32 m³ front discharge / rear discharge
Standard features:
- 2 augers
- 2 restrictor blades
- Constant velocity PTO-shaft
- Adjustable drawbar for top connection
- Conveyor belt at front
- Two large wheels
- Control by bowden-cable
Options advised by Trioliet
- Electronic weighing system
- Hydraulic jack
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Solomix 2, 12-32 m³ side discharge
Standard features:
- 2 augers
- 2 restrictor blades
- Constant velocity PTO-shaft
- Adjustable drawbar
- 2 side doors at RHS and LHS front
- Single axle with large wheels
- Direct operation by tractor hydraulics
- Hydraulic brake system (models 1800/2000)
Options advised by Trioliet
- Electronic weighing system
- Digits 43 mm
- Lights
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Solomix 3
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Solomix 3 30-46 m³ front discharge
Standard features:
- 3 augers
- 2 restrictor blades
- Constant velocity PTO-shaft with overload clutch
- Adjustable drawbar
- 2 side doors in front part (left and right)
- Tandem axle (3000/3600) or tridem axles with forced steering (4600)
- Direct operation by tractor hydraulics
- Hydraulic brake system
- Two speed reduction gearbox
Options advised by Trioliet
- Electronic weighing system
- Digits 43 mm
- Lights
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Solomix 3 30-46 m³ side discharge
Standard features:
- 3 augers
- 2 restrictor blades
- Adjustable drawbar
- PTO-shaft with overload clutch
- Front conveyor belt or conveyor chain
- Tandemaxle (3000/3600)
- Tridem axle with forced steering (4600)
- Speed reduction gearbox
- Hydraulic brake system
- Direct operation by tractor hydraulics
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Solomix 800 - 2400 VLC
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Solomix VLC Range
Curved chain conveyor with side-shift for a distribution that is adjustable in height and to the left and right. Maximal distribution height is 1,50 and the displacement is 35 cm to the right and 35 cm to the left. The VLC unit is especially suitable for small feed alleys and feed mangers.
Innovative characteristics of the VLC curved chain conveyor
Adjustable height and side-shift.
Two side discharge.
Chain conveyor reliable in all weather conditions.
Uncomplicated technique, minor maintenance.
Usable universally for every type of Trioliet mixer feeder type Solomix 1 (8-14
m3) and Solomix 2 (12-24 m3).
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Solomix P
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Solomix P with Straw bedder
The Trioliet Straw Bedder is available for 4 different models Mixer feeders with
one or two vertical augers (capacity: 12, 15, 18 und 20 m³).
The Trioliet vertical auger(s) cut(s) and divide(s) the straw bales.
The mechanically driven straw bedder at the front blows the straw regular into
the barn. Distribution width up to 18 m.
The straw bedder is standard equipped with electric operation for all functions.
Features
- Optimal visibility because of straw bedder at front
- Enormous distribution width (up to 18 m)
- One machine instead of the usual two machines
- Low horsepower requirement
- Straw bedder
- Lateral displacement: 30° to the left / 30° to the right
- Up-/downwards displacement: 5° upwards / 58° downwards
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Self loading mixer feeders
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Gigant 5-9 m³
Standard features:
- 1 Auger
- Constant velocity PTO shaft
- Hydraulic loading arm
- U-form hydraulic cutting system (model M)
- Also available with grab (model K)
- Fix drawbar for top-connection
- 2 Side doors
- 2 Wheels
- Operation by handles on control-panel
Options advice by Trioliet
- Electronic or hydraulic weighing system
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Vertifeed 10-12 m³
Standard features:
- 1 Auger
- 1 Restrictor blade
- Constant velocity PTO shaft
- Hydraulic loading platform
- Adjustable drawbar
- Front conveyor belt
- 2 Large single wheels
- Control by Bowden cable
Option advised by Trioliet
- Electronic weighing system
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Triomix 1 8-16 m³
Standard features:
- 1 Auger
- 1 Restrictor blade
- Constant velocityPTO shaft
- Hydraulic loading system
- U-form frame with moving cutting knives
- Adjustable drawbar
- Stain-less cutting knives
- Front conveyor belt
- 2 Large single wheels
- Electric operation
Options advised by Trioliet
- Electronic weighing system
- Cleaning brush at loading board (minerals)
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Triomix S1 8-12 m³
Standard features:
- 1 Auger
- 1 Restrictor blade
- Constant velocity PTO shaft
- U-form frame with exchangeable stain-less fix cutting knives
- Cutting by hydraulic pressure
- Hydraulic loading system
- Adjustable drawbar
- Front conveyor belt
- 2 Large single wheels
- Electric operation
- Cleaning brush on loading board
Options advised by Trioliet
Electronic weighing system
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Triomix 2 12-16 m³
Standard features:
- 2 Augers
- 1 Restrictor blade
- Constant velocity PTO shaft
- U-form frame with moving fixcutting knives
- Hydraulic loading system
- Adjustable drawbar
- Front conveyor belt
- Tandem axle
- Electric control
- Hydraulic brake system
Options advised by Trioliet
- Electronic weighing system
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Self-propelled mixer feeders
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Triotrac 17-20-24 m³
Standard features:
- Low horsepower requirement
- Smooth efficient operation
- Smooth Trioliet cutting-loading system.
- Optimum preservation of feed structure – effective NDF
- Optimum preservation of the clamp face – less spoilage
- Excellent loading capacity makes for fast loading:
- Hay crop silages up to 1,400 kg
- Round and large square bales
- Maze up to 3,000 kg
- High accurancy loading.
- Fast loading
- Internationally renowned Trioliet quality feed mix
- Consistent smooth feeding
- Ease of feeder movement around the farmyard
- Operator friendly joystick control
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Loading equipment
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Triomaster-S
Standard features
- Quick and spill-free silage transport
- Smooth, undisturbed pit wall
- Unaffected, homogeneous feed structure
- Big cutting height at a low deadweight
- Adapted for all feed types
- Optional electronic weighing system
- Suitable for mounting to front, wheel, or telescope loaders
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Silogrip
Standard equipment:
The Silogrip is standard equipped with 5 bended tines and 2 fork tines at
both sides
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Turbobuster
Standard features
- Standard equipped with back-plates
- Completely protected cable housing
- Knife protectors and quick-detachable coupling
- The machine is for three-point linkage and is directly connected to
hydraulics of tractor
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TU 180XL
In comparison with our other Silage Block Cutters, the TU 180 XL is able to cut
25 cm deeper.
Together with the larger block capacity (3,4 m3) and the higher hydraulic
capacity (max. 65L/Min), the TU 180 XL will produce a saving of time of 40 to
50%. Due to its hydraulic capacity, cutting runs faster and after pushing off
the blocks, the cutting frame moves up faster. On a dairy farm with 100 to 120
dairy cows, this corresponds to a saving of time of approximately 2 hours per
week.
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Silagecutting/distribution
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Turbofeeder
Standard features:
- The Turbofeeder can be mounted on any Turbobuster TU model Silageblockcutter.
- Controlled carriers
- Protection plates
- Hydraulic reversing system
- On both sides, well protected, discharge openings
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Multifeed
Standard features:
- A hydraulic loading platform provided with a manganese steel wearing strip
- 2 mechanically driven dosing rollers
- PTO-shaft with slip-coupling
- Hydraulic driven wide cross conveyor for right- or left-side distribution
- Reversible drawbar for top or bottom connection
- Two wheels
- Step-less hydraulic speed regulator for hydraulically driven bottom chain
- Operated by handle-valves on an adjustable console
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Silobuster
The self-loading feeder-distributor Silobuster is standard equipped with
L-shape cutting knives.
The self-loading feeder-distributor Silokam is standard equipped with grab
system and semi-automatic loading platform.
Standard features:
- Single loading arm
- Handle valves with adjustable console
- Fully protected side-doors with hydraulic operation
- Side-protection roller and Kohlswa bottom chain
- Step-less speed regulation of bottom chain
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Masterbuster
The self-loading feeder-distributor Masterbuster is standard equipped with
L-shape cutting knives.
The self-loading feeder-distributor Masterkam is standard equipped with grab
system and semi-automatic loading platform.
Standard features:
- Double loading arm
- Handle valves with adjustable console
- Fully protected side-doors with hydraulic operation
- Side-protection roller and Kohlswa bottom chain
- Step-less speed regulating of bottom chain
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UKW 3500
The self-loading feeder-distributor UKW 3500 M is
standard equipped with L-shape cutting knives.
The self-loading feeder-distributor UKW 3500 K is standard equipped with
grab system and semi-automatic loading platform.
Standard features:
- Double single loading arm
- Handle valves with adjustable console
- Fully protected side-doors with hydraulic operation
- Side-protection roller and Kohlswa bottom chain
- Step-less speed regulation of bottom chain
- Distribution to the right- or left-handside
- Two wheels
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UKW 5000
Standard features:
- Special double loading arm for vertical and clean cutting or grabbing of
silage
- Extra-long loading platform
- Step-less speed regulating Kohlswa bottom chain
- Conveyor belt for right- or left-hand distribution
- Adjustable distribution height by wheel-bracket cylinder
- Two wheels
- Drawbar for top connection
- Hydro-motor for driving of bottom and conveyor chain
- Steering block with handle valves on adjustable console
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Automatic feeding system
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Triomatic, automatic feeding system
Standard features:
- Automatic feeding system
- Taylor made feeding for small groups possible
- High feed intake and feed efficiency
- Flexibility in time management
- Easy loading
- Optimal feed structure
- Unique cutting and mixing technology
Key advantages:
- Economize labour
- High flexibility
- Nutritional advantages
- Economical advantages
- You can combine the system with other activities -The system is suitable for a large span
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