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Fulfillment of worldwide solutions for material flow

Utilizing possibilities to the ultimate extent, taking advantage of one's strengths and being open for new ideas – these are demands which we place upon ourselves and have allowed us to be successful for more than 20 years in our field of expertise on an international level.

 


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Product Line Up
Intelligent system solutions from a single source
System solutions for transport- and handling technologies are our main focus, tailoring these to our customer`s demands our desire and promise.
Particular emphasis is placed on ensuring that our solutions always guarantee maximum performance and optimal conditions in the production process.

Next to individual automation solutions, we can offer our customers complete system solutions upon request. This ranges from complex machine- chaining to the implementation of industrial robots.

A further offer within our portfolio is the development and production of special machinery according to product- requirements of our customers.
 
Transport technology
In the field of transport technology we offer technically fully developed, flexible and thus, economic solutions.
 
Handling technology
In the sector of handling, we can offer automation technologies, which facilitate pick up, transposition and moving of products, individually adapted to our client demands.
 

Handling technology

We offer automation technology, which simplifies picking up and moving of products. Saying that, challenges and possibilities are as diverse, as the industries we work for.

No matter if car components need to be moved, cartons stapled or food packed, we develop custom-fit solutions for our customers which are efficiently sound.
Sustainable consultancy of our customers is as granted as the understanding of their individual requirements.

Should you search for innovative ideas, in order to handle goods or to automatise production processes, we are your ideal partner.
 

Picking

Packing

Palletizing

 
Transport technology
To be sustainably future-oriented requires flexibility, speed, and a keen eye for developments. Optimised operational processes in automation play a key role here.

Please read here more about our transport technology products: Carryline, Hygenicline and IntelliLIFT.
 

Carryline

Factory automation often requires transport systems, which allow product transport horizontally and vertically. In order to fulfill this task we offer a flexible 3D hinge-based change system deriving from the Carryline range. This system allows a nearly unlimited chaining of machines and equipment. It is powerful, low maintenance and easily adaptable to changing environments in the construction process. This chain conveyor can be easily connected with existing machines and combined to a larger system.

NEW from ASA: The Carryline "Sandwich" conveyor!


Space- and cost-saving
Today’s transport solutions need to fulfil complex tasks in limited spaces without any loss in cost-effectiveness. In order to optimally transport products gently and in the smallest of spaces, we have developed a ”Sandwich“ conveyor based on our Carryline modular system. In this concept, the product is sandwiched top and bottom between two transport chains and held in place firmly by the weight of the chains.

This construction allows for the transport of various goods and formats on the same unit. Changes and related stops in production, including costs, can be avoided. The construction also allows for considerably steeper upward and downward gradients than conventional transport solutions, so enabling transport in confined spaces.

Depending on the product, this solution achieves gradients up to 70°. The maximum angle depends on the size, form and shape.
 

Carryline – Modular system for flexible solutions

Your advantages at a glance
- Modular transport system through plug and play
- Miscellaneous chain types for easy adjustment to goods to be transported
- Quick configuration and commissioning
- Easy assembly through pre-assembled components
- Big variety of Wheel curve and plain bends for horizontal and vertical transportation
- Short delivery times of standard components
- Modular, compact drive mechanism allows variable chain speed
- High availability, very easy care
- Easy maintenance through exchangeable components
- Combinable with other systems
- Extraordinary flexible systems

The Carryline Aluminium System

Regarding material flow we offer with the Carryline modular chain conveyor an efficient transport system for the most diverse fields of application

With the comprehensive variety of system components, nearly all thinkable transport tasks can be solved. All components are modularly balanced and can be utilized for various applications.

Our Carryline system has a width of 24, 62, 83, 140 and 220 mm.

Extension modules such as stoppers, optimized roller transfer units or other modules can naturally be supplemented.

The Carryline Stainless Steel System

Our Carryline stainless steel system was especially developed for the use in the food- pharmaceutical- and chemical industry.

The Carryline stainless steel system is a modular transport system, which has been designed for dry and wet areas and which is easy to be integrated into the manufacturing process. With the open construction method, it can be easily cleaned. All mechanical components are produced in most modern industrial facilities according to the standards of the ISO norm.

Our Carryline system has a width of 62, 83, 140 and 220 mm. In the case of specific customer driven operation, other widths are possible, for example 400 mm.

Extension modules such as stoppers, optimized roller transfer units or other modules can naturally be supplemented.
 

Carryline – Modular system

Carryline Aluminium system

Carryline Stainless Steel System

 

Hygienicline

Special circumstances require special solutions!
In hardly any other industry stricter regulations prevail as in the food industry and nowhere else is the direct contact of products and machines so sensitive.

To meet these requirements the stainless steel system Hygienicline was developed. It is suitable for dry and wet areas and very easy to maintain. A high attention was placed on the open construction method. It allows easy cleaning and consequently no accumulation of contamination.

With our modular chain conveyor (up to 1000 mm) and belt conveyor (up to 1200 mm) we ensure a safe and hygiene-fair transport of your products.
 

Hygenic and reliable food-transport

Hygenic and reliable food-transport

 
 

IntelliLIFT - an all-side open elevator system

In modern factory automation, lift systems are required, which can fulfill all specific requirements of quickly changing production environments. With IntelliLIFT, ASA GmbH offers a unique, intelligent lift system, which caters explicitly to these needs. The modular design guarantees versatility and a high degree of reusability. It allows smooth processes in minimum production space.

The IntelliLIFT can be configured as a standard high speed lift or it can be used for chain-linking of production lines, as a space saving material storage or combining diverse processes. IntelliLIFT can be distinguished by its innovative carrier construction, which allows pick-up and lowering of up to 250 mm above ground surface from all four sides.
 
 

100% flexibility

IntelliLIFT can be distinguished by its innovative carrier construction, which allows pick-up and lowering of up to 250 mm above ground surface from all four sides. Neither counter weights, drive cylinder nor tracks impede the process. The Absolute-Multiturn-Encoder is responsible for a precise height-positioning. Moving of stoppers, sensors or test-driving is not necessary. The intelligent software ensures the transport of the most diverse products to all thinkable positions.

Maintenance

All drive components are maintenance free (roller bearings, toothed belts, servo engine, transmission system, guides). The complete drive unit in the carrier can be changed within 60 seconds. The drive and round belts can be changed within a very short time. By using components with lifelong lubrication, lubrication intervals are not required. IntelliLIFT does not cause any dust or dirt emissions. To ensure easy and quick access to the interior, IntelliLIFT has a maintenance door.

Safety features

The servo engine brake immediately stops the carriage in the event of a power cut or an emergency stop. The four point support ensures that the energy is absorbed smoothly and the carriage doesn’t start swinging during a quick stop. Mechanical emergency buttons are integrated into the emergency shut-off circle. These give extra safety in case of a override of the upper or lower software stop. Sensors monitor the position of the product during the whole transport. The lift-belt breakage is monitored and scanned directly through four inductive sensors at the tooth belt pulleys. All operator accessible product openings are furnished with light curtains.
 

„Four Point Support“

With its unique Four Point Support, IntelliLIFT offers
two decisive advantages compared to conventional lift systems:

A The load is distributed evenly on the carrier, which
is connected with the four lift straps in each corner.
B Friction free, low maintenance guiding rails at the
pillars ensure extra safety and stability.

This construction offers advantages:
- No partial bagging
- Minimum wear and tear
- High drive stability
- High acceleration potential
- Unlimited access from all sides

Simple Plug & play

IntelliLIFT configurations can be implemented or altered user-friendly directly on the production site, for example via touch screen. Special programming support or software knowledge is not necessary. The user has the possibility to define up to 32 different positions (Entry- and /or starting point). This way IntelliLIFT can be used as a multi-level distributor, sorter or material storage or it can drive miscellaneous products simultaneously.

The drive concept

The IntelliLIFT has a unique drive concept, which allows acceleration- and deceleration ramps, which cannot be achieved with a single cantilever construction. Through this the IntelliLIFT reaches an absolute running smoothness during all lift cycles. The use of servo technology ensures short transport times, e.g. a distance of 4000 meters can be covered in 1.5 sec transporting an actual load of up to 60 kg.
 
Industries
Customers world-wide – from all industries
Our customers are international, their industries differ from another. We develop installations, which are adapted and tailor made to the individual requirements of each trade and customer.

With our knowledge and experience as a supplier of innovative transport- and handling solutions, we are well prepared to the challenges of our customers.
 
AUTOMOTIVE
In the automotive industry we are the partner for car producers and subcontractors. With exemplary installations in the last years, we have shown extraordinary competence for the in-plant material flow. Next to complete systems with the interlinking of complex production processes, challenges met were requirements for parts handling, assembly lines and testing facilities.
ELECTRONICS
In the Electro- and Electronics industry our systems are especially used for applications which demand high precision in regard to processing, assembling, handling and chain-linking. In these areas we transport the parts on standardized or especially developed work piece carriers. This includes individually produced assembly stands under consideration of ergonomical aspects.

Our hinged slat chains are produced in an antistatic material which avoids electrostatic charging.
FOOD & PACKAGING
In many areas of the food- and luxury food industry, we offer solutions for transport and handling. Our offer ranges from simple transport tasks to complete systems in using most modern robotics, which means from filling to palletisation.

For this area we offer a specially developed Carryline stainless steel conveying system in order to cope with the high hygiene standards.
OPTICS
In the area of Optics we support with intelligent logistical solutions to simplify and optimize existing manufacturing processes. With individual and simple concepts we have managed to contribute to an enhancement of product flow of notable companies within the last years.

We offer a broad variety of solutions from machine- loading and unloading via storage systems, as well as stacking and unstacking, cooling and coating of Job-trays.
         

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