Apollo Seiko introduces a new line-up of three axes desktop robot models with integral position detection encoders. An electric router with exclusive and easy to use software and high powered dust collection kit are included.

A glass epoxy or standard FR-4 PCB equal to or less than 1.6 mm thickness can be cut while monitoring the router bit sharpness. This capability reduces faulty cutting situations.

The TFB 30/50/60 (808, 980nm) Laser Soldering Robot and Comet soldering system controls PCB and combined together so there is no external controller required for laser soldering using solder wire. This system can be also programmed to start via an external signal and the soldering parameters can be easily selected via Input/Output signals from a robot or external controller. Integration with various control systems has been made simple and fast. 64 solder profiles can be easily programmed via large color LCD touch screen on the laser controller allowing for a bright, clear and easy to read display

The new innovative design of the J-CAT COMET robot improves upon our current Luna system features and technology. There are now 100 solder profile provides for flexible programming to meet the needs of a wide variety of soldering applications. The 4 thin optical encoders provide 4 axes position detection and automatic temperature calibration can help improve iron tip performance. New, patented iron tips (model DC-X) allow for changing only the tip end vs. the complete iron tip which results in lower overall operating costs.

The 10SG laser marker is equipped with an imported semi-conductor laser reactor. The system has a small, steady & reliable facular along with high marking precision. Achieving the perfect laser mark is a simple process with the user-friendly software interface. The system has been designed for low power consumption & low operating costs, even in a 24 hour full load operating environment. The software control system utilizes a WINDOWS interface and is compatible with files from design software platforms such as CORELDRAW, AUTOCAD etc. Graphic file formats such as PLT, PCX, DXF & BMP etc. and fonts (SHX, TIF) are directly supported by the software. The 10SG also marks automatic codes, sequence numbers, batch numbers, dates, 1D & 2D bar codes. The software can also mark figures on the opposite side of some materials.

The COMET series of automated soldering robots has been developed with many configurations to meet various end-user requirements. These systems are available with a range between 2 heads and 8 heads for maximum throughput. There can be from one to six axes programmable depending upon the application requirements. The teaching position, tip temperature and soldering parameters can be entered using a large touch panel display. The programmable axes motor drivers can be either servo or stepper motors.

There are three laser type models available in a combination of CO2, YAG and fiber laser diode along with an X & Y two axes moving stage. Non-contact laser cutting achieves precise, consistent, high quality cutting for fine wires, co-axial cables and multi-layer lines etc.

 

The ZSB Feeder has been designed for high quality environments such as automotive, coils, speakers and highly technical PCB soldering. The built in roulette cutting blade makes evenly spaced holes while precisely feeding solder wire. During soldering, flux is released evenly through these holes. This provides consistent flux coverage without spattering and allows solder to melt on a clean active surface.

The Terra controller has been designed to be integrated with any external robot. The Janome Cartesian & SCARA line of robots have a complete software interface that allows the Terra to communicate seamlessly with the Janome robot controller and provide a fully integrated selective solder system. The Terra has the ability to program 100 point, 100 slide and 100 custom solder profiles. The profiles are easily called via a simple I/O interface to / from the Terra. This controller provides for a large quantity of profiles for applications that require many joint types. The Terra is normally configured with a robot to provide a highly functional system.

The SSA has a built in motor controller. the solder can be fed forward or reverse and can be controlled by an external controller (PLC) etc. The SSA system is designed for use in automated environments such as filling solder pots automatically, feeding solder for copper joints, flame applications etc.

The SSB Vari-Tap type simple temperatue control without a sensor. The solder wire feed length is controlled with a timer. This can be fed by pressing the trigger on the iron unit. The SSB\'s main application is for hand solder applications where a self-feeding iron unit is desired. This allows your \"FREE\" hand to hold wires / components for soldering. One touch of a button allows for a metered amount of solder to be fed to the joint location.

The application possibilities are limitless as the 003N robot can accommodate a large I/O bank and programming is very simple, flexible & powerful.

If you have a specific application in mind for more than just soldering, please contact Apollo Seiko and we can determine the best way to provide a solution.
 

4 Axis SCARA Robot

The JS SCARA robot is a precise servo driven robot that can be equipped with the Apollo Luna or Terra controllers, ZSB feeders and RS iron units. This robot is designed for dial table, stand-alone or conveyorized environments.

The SCARA robot can be equipped with a pick & place head and/or dispense head to complement the soldering process and add to the capabilities of this powerful system. A palletizing feature allows for processing of parts located in plastic trays and logic functions can be programmed to provide for ultimate flexibility in automation projects.

The touch panel is utilized for display and parameter control. The large screen provides easy reading from a distance. The seven (7) soldering profiles can be customized to meet typical soldering application requirements. The multiple power (AC85 ~ 264V) input has been designed for worldwide factory use and easy integration into worldwide facilities.

The Luna system can be easily integrated into dial-table, conveyor, robotic or semi-automated environments. The 7 solder profiles can be selected via digital I/O and an extensive iron tip library provide for a solution for virtually all selective solder applications.

The J-CAT series of robots provide for an economical yet powerful selective solder system with a very small footprint. These Cartesian robots have a wide range of sizes for PCB's up to 500 mm square. They can be programmed for either point or slide solder applications and utilize integral N2 for lead free applications.

User friendly robot teaching is achieved with a large LCD display. Using the block copy function, many other points can easily be entered after the first point is entered (step & repeat).

The coordinates can be entered in JOG key or MDI (numerical input) mode. The built-in point job program, sequence control and palletizing functions make communication with other machines, equipment and sensors a simple process.

Nine (9) models are available in a combination of 3 & 4 axes robots (J-CAT 200, J-CAT 300 and J-CAT 400) and three controllers TERRA, LUNA and ECHO.

Lead free solder alloys have introduced new challenges which make hand soldering much more difficult than with standard tin / lead soldering.

The N2 Flow has four evolutionary functions of this fully integrated system which make it much easier to solder in a lead free environment.

- 99% pure N2 gas flows directly to the
  end of the iron tip
-Fast temperature recovery
-Integral wet sponge roller cleaner
-N2 gas flows inside the flexible hand- 
  piece cable

The RS-P / RS-L soldering irons have been designed for use in automated environments. The RS-P model is utilized for all point solder applications while the RS-L for line or "drag" soldering. The irons are powered by a 48V DC power supply located in the Apollo robots and solder controllers (EVO, Luna, Terra) which provides for easy worldwide integration regardless of AC input voltage.

Apollo Seiko provides a large selection of iron tips to target the challenges of your selective solder applications. With a full 100 watts of power, the heat-up & recovery time of the iron tips is the fastest in the industry.

We have also patented an integral N2 delivery system for lead-free applications that provides for pre-heating, a localized inert atmosphere and overall lower soldering temperatures which in-turn helps to extend iron tip life.
 

The stainless steel sleeve is equipped with two heaters to pre-heat the solder wire as it is being fed. This helps to prevent solder ball spattering by pre-heating the solder wire & internal flux. Is designed to be used with larger diameter solder wire and is effective in reducing tact/cycle time as well as improving quality in lead free & tin/lead applications

This meter checks the Nitrogen percentage rate to ensure the internal filter is clean and producing high quality Nitrogen.

 

This device has four wet sponges which neatly removes residual solder and flux residue from the iron tip. An internal sponge allows the water to wick up to keep the main cleaning sponges wet throughout the day. The solder process remains very clean with the addition of this tip cleaning device. The tip cleaning operation is normally completed during pallet or table movement so minimal or no cycle time is added to the process.

Two plate scrapper removes the flux oxidation from the tip. It is recommended to use together with the SRC-2100 / 3000 for micro soldering.

Designed to meet Lead free soldering requirements. A high precision themocouple is built in to the Apex of the iron tip, a minimal temperature drop can be quickly detected and recovered, temperature can reach 300° C within 6 seconds. Quick change cartridge type iron provides for consistent location and height adjustment with each tip change.

A full 100 watts power the DC 48 volt tips.

Safety enclosures are designed with the operator in mind and allow for safe, easy loading / unloading of parts. A front light curtain or interlocked doors keep the operator safe while allowing the robot to run continuously. Even in a dual shuttle application, parts can still be loaded or unloaded when the robot is in operation.

These enclosures can also be designed to meet your safety requirement.

Multiple soldering heads can be installed on our systems to allow for faster throughput and decreased cycle time. These applications are limited so please consult us for a free applications review.
Multiple robots can be “chained” together to provide for high-speed multi-function soldering.

This line produces a complete PCB every 11 seconds. Point and slide soldering technologies are utilized.

Shuttle tables can be incorporated into our L-CAT robotic units, these shuttles transfer work into and out of the robot to allow for simplified piece part loading & unloading as well as maximize robot throughput & utilization.

The integral fume extraction system (Bofa 15) is a self-contained fume removal system. The extraction tubing is mounted in close proximity to the iron unit and safely removes solder & flux fumes. Solder fumes are vacuumed through a silicone tube mounted directly to the point of soldering. The combination of the two filtering units (pre-filter & HEPA filter) removes harmful gases, thus preventing flux build-up on the iron and extending tip life while keeping the environment clean and safe

The ZSB feeder has been designed for high quality enviroments such as automotive, coils, speakers and highly technical PCB soldering. The built-in roulette cutting blade makes evenly spaced holes while precisely feeding solder wire. During soldering, flux is released evenly through these holes. This provides consistent flux coverage without splattering and allows solder to melt on a clean, active surface. The ZSB feeder can feed solder with diameters ranging from 0.5 mm to 1.2 mm.

Apollo Seiko has recently patented an integrated solder tip with built-in Nitrogen. N2 gas is pumped directly into the iron unit cavity. Access holes in the upper portion of the allow the N2 gas to travel inside the iron tip and over the heater where it becomes pre-heated. The pre-heated N2 gas exits the iron tip directly over the tip vis the integral sleeve which provides a very localized inert atmosphere and allows for localized pre-heating and overall lowering solder temperature which aids in extending tip life by up to 25%.