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Microelectromechanical Systems (MEMS) and Microrobotics:
Micro Actuator and Micro Manipulation Systems
The goal of this research is to build microsystems
that can actively, accurately, and efficiently interact and change the
physical world. While so far MEMS research has been biased more towards
sensor technology, there are a large number of potential applications that
require micro actuators. Important examples are techniques to efficiently
move, sort, or mix small particles (e.g. cells in biotechnology
applications); or micro positioning devices for inspection and assembly of
complex micro systems (e.g. for display or amplifier arrays).
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micro-robots
Igor Paprotny and Bruce Donald with 1,000x scale models
of our micro-robots
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Power delivery
A schematic of a capacitively coupled power delivery
mechanism for untethered actuators.
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Electrostatic micro-robot
The device consists of an untethered scratch drive
actuator (A), with a
cantilevered steering arm (B) that protrudes from one side.
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Untethered Microrobots and Microassembly
We use the term microrobot to denote mobile untethered MEMS robots with
their dimensions strictly confined within a 1 mm3 cube. We have developed
designs, theory and the results of fabrication and testing for a novel
parallel microrobotic assembly scheme using muptiple stress-engineered MEMS
microrobots. We have recently presented the results of experiments and
testing of a first implementation of an untethered, multi-microrobotic
system. We fabricated and tested 15 microrobots, and used these devices to
implement a new type of planar microassembly.
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Micromanipulation with biomimetic cilia arrays
Distributed manipulation experiments were performed using a
massively-parallel, microfabricated actuator array. An organic ciliary array
of thin-film polyimide bimorph microactuators exploiting combined thermal
and electrostatic control was employed to implement sensorless manipulation
strategies for small objects. The tasks of parts-translation, -rotation,
-orientation, and -centering were demonstrated using small integrated
circuit (IC) dice.
The micromanipulation device (consisting of 4 quadrants of 8 × 8 motion
pixels for a total of 256 microactuators) was connected to a PC via the
parallel port. Micromanipulation strategies were programmed in a finegrained
SIMD (single instruction, multiple data) fashion by specifying programmable
force fields. When a part is placed on the device, the programmed vector
field induces a force and moment upon it. The part's equilibrium states may
be predicted and cascaded (using a sequence of fields) to bring the part to
a desired final state.
The experiments suggest that MEMS actuator arrays are useful for
parts-orientation, -posing, -transfer, -singulation, and -sorting.
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microactuator
Organic thermal and electrostatic microactuator. Half of
the upper polyimide and silicon nitride encapsulation/stiffening layer are
shown removed along the cilium's axis of symmetry to show details. (Figure
by John Suh.)
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Polyimide cilia motion pixel
Polyimide cilia motion pixel (SEM micrograph). Four
actuators in a common center configuration make up a motion pixel. Each
cilium is 430 µm long and bends up to 120 µm out of the plane. (Figure by
Joh Suh.)
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Rotating a square-shaped chip
Rotating a square-shaped chip counterclockwise in a
skewed squeeze field. In a skewed squeeze field, the forces do not point
perpendicularly towards the squeeze line, but instead are symmetrically
skewed. (Figures by John Suh.)
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Single-crystal silicon actuator arrays
We are also interested in applications and connections between MEMS and
biotechnology, particularly Structural Molecular Biology/Drug design. The
design of our actuators is based on microfabricated torsional resonators.
They consist of rectangular grids suspended by two rods that act as
torsional springs. They are fabricated in a SCREAM process (Single Crystal
Silicon Reactive Etching And Metallization). When an AC voltage is applied
between the grid and adjacent electrodes, the grid oscillates at resonance
frequencies in the high kHz range. The edges of the grid reach deflections
of several micrometers out of the substrate plane.
By introducing asymmetries into the resonator grid (such as placing the
torsional rods off the center of the grid, or adding poles on one side of
the grid) anisotropic lateral forces are generated, thus achieving a motion
bias for the object on top of the actuator.
Each actuator can generate motion in one specific direction if it is
activated; otherwise it acts as a passive frictional contact. The
combination and selective activation of several actuators with different
motion bias allows us to generate various motions in the plane.

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Small section of a SCS micro actuator array
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Actuator grid with 5 µm tips
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Micro motion pixel with 4 actuators
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