Safety Solution, Relays, Switches, Sensors, Light Curtain, Light Scanner and Control Devices from ABB Jokab Safety

Quick-Guard® fencing system and Safety Roller door

A flexible and stable fencing system which is easy to install
Quick-Guard is a very flexible fencing system consisting of a minimum of different components, e.g. aluminium profiles, patented brackets, net-locks, mesh, solid or noise reduction panels. Using these components there are almost no limitations as to what can be built. Quick-Guard fencing costs little to assemble and modify..
Assembly
Due to our patented screw-lock system, we can supply all brackets pre-mounted with fixing screws and nuts. No holes need to be drilled in the profiles and all cutting is straight. This makes assembly and modification very easy..
Two versions of Quick-Guard
The Quick-Guard fencing system is available in two versions, Quick-Guard (Standard) and Quick-Guard E which also can be combined.

Quick-Guard® E (express)

Quick-Guard E is installed quickly and cost effectively because it only consists of patented net-locks, welded mesh, panels of polycarbonate, u-profiles and fence posts (profiles with floor-brackets). All parts for Quick-Guard and pre-assembled doors are delivered immediately from stock. The few components of the fencing system make it easy for you to custom build and install the fencing system yourselves. The strength of the fencing system originates from the fact that the welded mesh and/or panels of polycarbonate are ‘locked’ into the profile.
It is always easy to combine Quick-Guard E with Quick-Guard standard to achieve a complete system.

Quick-Guard® standard

Quick-Guard consists of a minimum of different components, such as aluminum profiles, patented assembly parts, netlocks, mesh, solid or noise reduction panels. Furthermore the cost for assembly and modification of the system is low. Thanks to our patented screw-lock system, we can supply all brackets pre-mounted with fixing screws and nuts. No holes need to be drilled in the profiles and all cuts are made straight. To be able to quickly and easily custom design practical safety solutions, we have developed a computer programme, SafeCAD. This is a ‘plug-in’ program for AutoCAD®. A simple sketch of the guarding system that is required is used as the program input. The positions of doors and hatches, choice of mesh, polycarbonate, aluminum/steel sheet or noise reduction panels are typed in. The program automatically generates 3D drawings along with component and cutting lists.

Quick-Guard is supplied in three ways

1. To be designed on location
You only order sections consisting of a few components. Then the fencing system is built on location. A manual mesh clipping tool, for easy cutting of the mesh, is provided with the delivery if needed.
2. Cut to size according to drawing
You give us a simple sketch or a AutoCAD® file of how you want the fencing system to look. We input this information into SafeCAD and design the fence in 3D. From this drawing cutting/component lists and quote are automatically generated.
3. Premounted or assembled on location
We can deliver full/partially pre-assembled fencing systems or we can assemble them on site.

Roller door

for short safety distances and narrow spaces
Safety Roller Doors make it possible to have a short safety distance to the machine. The noise absorbing roller door is compact and it can therefore be placed in narrow spaces. It is easy and quick to access the machine or gain access for servicing with the Safety Roller Door.
To be able to start the machine/plant the door has to be completely closed. The closed position is monitored by the Eden non-contact sensor from ABB Jokab Safety. This door design is easy to customize.

Pluto safety-PLC Simplify the design of and changes to safety systems with Pluto safety-PLC! Pluto is an ”All-Master” safety PLC concept, that simplifies the design of safety systems and achieves the highest safety level PL e according to EN ISO 13849-1 and SIL 3 according to EN 62061 and EN 61508. The key difference between Pluto and conventional safety PLC´s is that there is no "Master-Slave" relationship between the control units connected to the safety bus. Each Pluto is a 'Master' unit and can see the other Plutos' inputs and outputs, and can thereby make decisions about its own safety environment. This concept enables simple communication, programming and changes to the safety system. With the use of a 'Gateway' device, a Pluto can communicate with other bus systems and thereby form part of a larger network.

Pluto Pluto safety PLC simplifies the construction of your safety systems Pluto is an All-Master system for dynamic and static safety circuits where inputs and other information are shared over the bus.Multiple safety sensors can be connected to a single input and still achieve the highest level of safety. Pluto has inputs suited for every safety product on the market, and each input function is configured in the accompanying software Pluto Manager. Besides failsafe inputs (I) Pluto has a number of failsafe relay and transistor outputs (Q). On every Pluto unit there is also a possibility of using a number of terminals as failsafe inputs, non-failsafe outputs or both in and output simultaneously (IQ). The characteristics of the terminals are easily configured in Pluto Manager.	Pluto Manager A programming tool for your safety functions Pluto Manager is a software tailored for the safety PLC Pluto. Programming is done in ladder and together with the function block creates the structure of your safety functions. The software comes with predefined function blocks approved by TÜV to facilitate the work on designing the safety functions. Pluto Manager gives you a structured overview of Pluto’s, gateways and peripheral components in large and small projects. Download the latest Pluto Manager for free!	IDFIX IDFIX is a identification circuit that is unique to each device on the Pluto bus. It includes an identification code and makes it possible to distribute a PLC program in the network. There are four different versions: R, RW, DATA and PROG. IDFIX PROG also has the current PLC program. If the Pluto PLC module needs to be replaced, all the information on this is held in memory at IDFIX.

Safe encoder Rotational absolute value sensor for safe positioning Together with a Pluto safety PLC, this rotational absolute encoder can be used for safe position determination. This is particularly useful in the case of such equipment as gantry robots, industrial robots, etc. Also in eccentric shaft presses, existing cam mechanisms can be replaced by absolute value position sensors for safe positioning. The sensors are available in single and multi-turn versions. Up to 16 absolute encoders can be connected to a Pluto CAN databus. A Pluto on the databus reads the sensor values, which are evaluated. With a special function block in the PLC code, it is possible to design two-channel solutions with the sensors. The user can obtain safe values for position and speed from these values. This enables supervision of stationary and overspeed conditions.	Pluto Gateway Pluto Gateway is a unit providing two-way communication between a Pluto safety PLC and other field buses. There are four different types available: GATE-P2 – Profibus-DP GATE-D2 – DeviceNet GATE-C2 – CANopen GATE-E2 – EtherNet/IP, PROFINET and Modbus TCP The Pluto Gateway is a compact unit mounted on a DIN rail, and can be connected anywhere in a Pluto databus. The unit has a common interface with Pluto, i.e. the same cabling, and the Pluto Manager PC program can be used for servicing and where necessary programming. Normally, however, all the settings are made via a DIP switches, which means that programming tools are not required to put the gateway itself into operation.	HMI panels With an operator panel connected to the programming connector of the Pluto the information about the Pluto system can easily be presented for the operator. On the operator panel help text such as "Gate open" or "E-stop activated" can be shown. It is also possible from the operator panel to send data to Pluto, such as numeric values and to activate outputs.

AS-i Safety How does the bus system AS-Interface work? The AS-i system is distinguished by its special yellow profile cable. The cable connects all sensors, transducers and actuators on the network to a master system. The component parts of a system can include both non-safe and safe products. This means that bot operational and safety related products can be mixed in a network. The bus system drives a Master-Slave (node) configuration where each I/O module corresponds to a common master. After commissioning the system can always be expanded by adding branches or extensions to the cable. In a similar way, more products can be added, moved or replaced. Why is the AS-i Safety so good from a safety perspective? The simple connection to a cable also applies to safety components. The risk of incorrect wiring is thereby minimised. Each safety node, i.e. safety product, has its own address on the AS-i bus along with a unique safety code. The additional requirement for an AS-i system to cope with safety products is that there must be extra safe monitoring. The control ("Master") does not need to be safe, but is complemented with a safety Monitor (however, safety PLC Pluto AS-i can act as both Master and/or Monitor). The advantage of safety within AS-i is that it is easy to introduce changes without significant costs compared to traditional safety systems that require new cable running from the electrical cabinet for each new protection.

Pluto AS-i safety PLC Pluto AS-i has the same characteristics as a standard Pluto and works in the same way with the only difference being the AS-i bus. As with a standard Pluto, Pluto AS-i is in an All-Master system with its own safety bus and is designed for dynamic and static safety circuits where inputs and other information are shared across the bus. For the AS-i bus, Pluto AS-i acts as a master, monitor, or I/O controller. As a master it controls and distributes all communication while it works as a monitor. In monitor mode, it listens to the bus and controls its safe outputs. As an I/O controller it serves as a slave node on the AS-i bus and communicates with another master or monitor. ABB Jokab Safety's Pluto AS-i is available in two different models. A smaller version, Pluto AS-i, and a larger model with a larger number of I/Os, Pluto B42 AS-i.	Urax-A1/A1R Adaptation device for dynamic sensors for AS-i Urax-A1/A1R is a safety node for the AS-i bus, where it is possible to connect up to three dynamic sensors, such as Eden, in series in compliance with PL e EN ISO 13849-1. Switches adapted to dynamic sensors such as Smile Tina can also be connected to the safety circuit. Urax-A1/A1R also has an output for non-safe control, where it is possible to control non-safety critical equipment such as process locks. Urax-A1R has an additional feature that provides local reset button (R) with LED indicator. The dynamic safety sensors are controlled by Urax over one hundred times per second which gives a high level of safety.	Urax-B1R Adaptation device for dynamic sensors for AS-i Urax-B1R is a safety node for the AS-i bus, where it is possible to connect up to ten dynamic sensors, such as Eden, in series in compliance with PL e EN ISO 13849-1. Switches designed for dynamic safety circuit, such as Smile Tina, can also be connected. Urax-B1R also has three outputs for non-safe control. Through these it is possible to control non-safety critical equipment such as the process lock Magne. An additional feature is that it is possible to connect a local reset button (R) with LED indicator. The dynamic safety sensors are controlled by Urax over one hundred times per second which gives a high level of safety.

Urax-C1/C1R Adaptation device for sensors with two-channel structure on AS-i Urax-C1/C1R is a safety node for the AS-i bus that enable the connection of switches or emergency stops. Connections can be made so that Urax-C1/C1R together with the switch comply with PL e EN ISO 13849-1. Urax-C1/C1R is configurable depending on the switch you prefer to use. Urax-C1R has an additional feature that allows the connection of a local reset button (R) with LED indicator.	Urax-D1R Adaptation device for sensors with transistor outputs (OSSD) for the AS-i bus Urax-D1R is a two-channel safety input slave for the AS-i bus that enables the connection of different protection with OSSD outputs. Examples of components of this type are light curtains, light grids and scanners. Connections can be made so that the safety node together with the sensor comply with PL e EN ISO 13849-1. The safety node is also fitted with three non-safe outputs. Urax-D1R has an additional feature that allows the connection of a local reset button (R) with LED indicator.	Urax-E1 Adaptation device for two-hand stations for the AS-i bus Urax-E1 is a dual channel safety input slave to the AS-i bus, which is designed to connect the two-hand station in compliance with EN 574 model IIIC. Connections can be made so that the safety node with two-hand station complies with PL e EN ISO 13849-1.

Vital safety system - dynamic safety circuits Connect several safety components in series and supervise them with only one safety controller! Vital is a safety controller with a dynamic safety circuit that can monitor up to 30 sensors in accordance with the highest safety level. The Vital module is based upon a dynamic single-channel concept as opposed to conventional dual-channel safety relays. Most safety components on the market can be connected to the Vital module. Dynamic sensors enable safety PL e to be achieved in a single-channel system. For example ABB Jokab Safety´s dynamic non-contact Eden sensor, Spot light beam and emergency stops (via Tina adaptors) can be used. Even mechanical switches can be connected to Vital with the aid of ABB Jokab Safety´s Tina adaptors. Vital has selectable manual or automatic resetting and dual outputs.

Vital 1 Up to 30 dynamic sensors can be connected directly in the safety circuit and be supervised by only one Vital module! Vital is based on a single channel safety concept where multiple safety sensors can be connected in series and monitored with a single safety controller. A dynamic signal is sent from Vital through all connected sensors, and then returned to Vital which then evaluates the received signal. As each safety sensor inverts the signal, it is possible to detect short circuits or faults in any of the sensors.	Vital 2 Two safety circuits are monitored by one module Vital 2 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 2 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays. How the two output groups are controlled by the input functions depends on which of the three operating modes is selected.	Vital 3 Two safety circuits are monitored by one module Vital 3 is a safety controller that combines functionality with the quick and easy installation of safety sensors. With two safe input functions and two different output groups, Vital 3 offers the capability to exclusively control smaller machine safety systems that would otherwise have required a programmable controller or multiple safety relays. How the two output groups are controlled by the input function.

Tina units
The Tina devices adapt the dynamic safety circuit in Vital and Pluto to safety sensors with mechanical contacts, such as emergency stops, switches and light grids/curtains with dual outputs. Note that ABB Jokab Safety's dynamic safety sensors, such as Eden and Spot can be connected directly to the Vital/Pluto circuit without intermediate Tina devices.

Tina connection blocks Tina 1A is a device that is designed for use with the connection blocks Tina 4A or Tina 8A where it is used as a blind plug in unused M12 connections. Tina 4A and Tina 8A are connection blocks with four/eight 5-pin M12 connections. These devices are used to connect multiple safety sensors with M12 contacts via a single cable to a controller or PLC. This simplifies cable running and reduces cable costs. Multiple connection blocks can be connected to a Vital/Pluto. Tina 11A is a connection block with two 5-pin M12 connections. It is usefd to connect two safety sensors with M12 contacts via a single cable to a controller or PLC. Tina 12A is a connection block with two 8-pin M12 connections. It is used to connect two process locks Dalton or Magne 2A/B with integrated Eden sensors via a single cable to a controller or PLC.	Tina for e-stops/switches Tina 2A/B, Tina 3A/Aps och Tina 7A are devices that adapts the safety sensors with mechanical contacts, such as emergency stops, switches and light curtains/light grids with their own relay outputs to the dynamic safety circuit. Tina 2A is fitted with M20 contact which simplifies connection to safety sensors prepared for M20 connection. Tina 2B is very small and can often be placed in the safety components' enclosure. Both Tina 3A and Tina 3Aps are fitted with M20 contacts which simplifies connection to safety sensors prepared for M20 connection. The devices are then easily connected to the dynamic safety loop through a 5-pin M12 contact to the Tina device. Tina 3Aps has an extra conductor for the supply voltage to the safety sensor. Tina 7A is designed for installation in an equipment cabinet where it can be mounted directly on a 35 mm DIN busbar, and the conductors are then connected directly to the screw terminal.	Tina for light beams/curtains Tina 10 A/B/C are three connection units with M12 connections, that make it easy to connect a light curtain or light beam Focus with OSSD outputs to the dynamic safety circuits of Vital and Pluto. This also enables complete external interconnections, with M12 cabling, which reduces the cabling to and connections in the apparatus enclosure. Tina 10A has two M12 connections that are connected to 1: Vital/Pluto and 2: a light curtain/light beam Focus receiver. Tina 10B has three M12 connections that are connected to 1: Vital/Pluto and 2: a light curtain/light beam Focus receiver, and 3: An external reset button and muting lamp, such as unit FMI-1C. Tina 10C has three M12 connections that are connected to 1: Vital/Pluto and 2: a light curtain/light beam Focus receiver, and 3: a light curtain/light beam Focus Transmitter.

Tina for rails/mats Tina 6A monitors short circuits. It is used to adapt the safety sensors with safety contact strips and safety mats with relay outputs to the dynamic safety circuit.	Tina for bypassing The Tina 5A is designed for bypassing of safety devices connected to the Vital/Pluto safety circuit and for supervision of lamp indication.

Safety relays We have safety relays for all kinds of safety devices with a wide range of input options. Our safety relays have the highest safety level (PL e according to EN ISO 13849-1). The relays are small and compact and have detachable connector blocks for ease of replacement and testing.

Universal relays (RT-series) The RT-series consists of universal relays that have the most common functions used in safety situations. A universal relay is a safety relay with various input options for various safety devices and risk levels. A machine supplier can therefore, with one single safety relay, select the input configuration that best suits their customers' safety requirements.These relays can supervise both your safety devices and the internal safety of your machinery RT6 RT7 RT9 JSBRT11	JSB-series In this series you can find relays for two hand devices, dual input channel synchronization (0.5 s - 1,5 s) and also small, single channel relay for 12 VDC. JSBR4 JSBT4 BT50(T) BT51(T) JSBT5(T)	Safety timers The relays in this series are used for time reset, time bypassing and inching. JSHT1 JSHT2	Expansion relays Expansion relays are used for expanding the outputs of safety relays. Stop signals can be delayed, outputs are also provided for function indication. E1T JSR1T JSR2A JSR3T

Light beam/light curtain/scanner A light beam/light curtain is a production friendly safety component that do not physically impact on the actions of the machine operator. Light barrier protection is also a good safety component for use when goods are to be passed in and out of a risk area. How does a light beam/light curtain work? Both light grids and light curtains utilise optical transmitter and receiver units. From the transmitters beams of infrared light are sent to the receiver. When a light beam is interrupted a dual stop signal is given to the dangerous machines inside the light beam/curtain protected area. What is the difference between a light curtain and a light beam? A light curtain has several beams that are placed closely together whereas a light grid consists of only one, two, three or four light beams. The beams are closest on a light curtain that is used for finger detection. Then the resolution is 14 mm. Light curtain beams are at their widest spacing when used for thigh detection (90mm resolution). For light grids the beams are normally placed at a relative distance of 300 to 500 mm. The choice between light grid or light curtain is often a question of available safety distance, reach and price. Light curtains are often chosen for short safety distances. Light grids are chosen for long distances, up to 50 m, and for a low price.

Focus II A light grid/light curtain with many possibilities Focus II is a new version of our previous light beam/light curtain Focus. Features such as muting and override are standard in all Focus II light curtains and light beams. For light curtains, blanking and break functions are also standard. The optical sensors on Focus II also have variable frequency. The Focus II units are light grids/curtains with safety functions intended for applications where it is of great importance to protect persons from a dangerous machine, robot or other automated systems where it is possible to access to a dangerous area. Focus II creates a protection field with infrared beams. If any beam is interrupted the safety mechanism is triggered and the dangerous machine is stopped.	Spot - light beam The light beam is available in two versions Spot 10 for distances up to 10 m and Spot 35 for up to 35 m . The light beams can be mounted at different heights and be angled around a machine using our mirrors and brackets. Eden sensors and emergency stops can be connected in series achieving the high safety level for the safety circuit. For indication there are LED´s on the transmitter and on the receiver which indicate ’contact’ between transmitter and receiver and safety status. The ’contact’ information is available via the light beam receiver connection cables.	Look - scanner A laser scanner that has the ability to scan four individual areas The Laser Scanner ’Look’ has the ability to scan four individual areas. Each area can be programmed individually for the specific application, making it ideal for auto-carriers that need to operate along different paths. Each area consists of one personnel protection field with maximum 4 m radius, and one warning field of maximum 15 m radius. The small design makes it easy to install. Look is not affected by ambient light levels (sun etc) or welding arcs/sparks.	Bjorn - stand system A strong support for light grids and mirrors Bjorn is a very stable and flexible stand system in which Focus safety light beThe fixings for the mirrors in the stand can be turned to provide either vertical or horizontal angles. The robust material of the Bjorn protects Focus units from direct collisions, and thus prevents unnecessary material damage and halts in production.ams and mirrors are mounted in the stand.

Focus Wet protection against water and dust for Focus light curtains and light beams Wet is used for protection against water (or dust) where extreme washing conditions are encountered. The protective encapsulation rating (IP68) now enables Focus light curtains and light beams to be used for such applications as the food industry where the use of high pressure washing for cleaning machinery often occurs.	BP1 - Blanking programmer a quick way to program blanking Programming blanking is made easy by using the Blanking programmer BP1. The BP1 is easily connceted between the receiver unit of the light curtain and the cable otherwise connected to the receiver. The blanking object is placed in the light curtain and the button on the BP1 is then pressed.	Mute - muting sensors Mute R is a retro-reflective muting sensor with polarizing filters. Mute D is a diffuse-reflective muting sensor with background rejection.


Stopping time and machine diagnosis Why measure stopping time? to find out which safety arrangements can be used in a certain area around a machine, and where they should be located. Stopping time The safety distance (how far away from the risk area a safety component must be placed) is based upon the machines stopping time. The basic idea is that a safety component should be placed so far from the risk area that it is not possible to enter the area before the machine has stopped. Stopping distance For safety contact strips it is extra important that the stopping distance is monitored. An incorrect stopping distance could in many cases result in very high risks. The stopping distance is also needed during area limiting e.g. for robots when dividing the working area into sectors. Regulations and standards It is also important to measure the stopping time, to meet the requirements set by the machinery standards, directives and regulations. Annual checks Wear in a machine is something that can affect braking and motors, which means that the stopping time of a machine can change with time.

Smart Smart is ideal for safety supervision and for diagnosis of machine operation Smart has many valuable features for machine diagnosis: Graphic presentation of measurements Easy to analyse stopping characteristics and movement Gives parameters for safety design (e.g. stop time) Calculates minimum allowed safety distance Shows how the stop distance can be optimised Electrical reaction time and mechanical/hydraulic breaking can be identified and analysed Digital in/out signals and analogue inputs		Smart Manager Smart is controlled in real time by a computer using the Smart Manager program. This performs measurements, and the measured data can be saved and analysed. The measurements are saved in an SQL database, with the ability to export data to Microsoft Excel if necessary. The program calculates the stopping time and protective distance, and can print out the results, together with a graph of the event sequence.

Sensors/switches/locks Why should you use sensors/switches? To supervise doors and hatches around dangerous machines. To monitor the position of a machine. To manage the safety in harsh environments. Eden - highest safety level and reliability Our recommendation is to use the Eden sensor because it is the safest and most reliable solution. The Eden sensor is a non-contact switch and has a dynamic function. Also it is possible to connect up to 30 Eden sensors in series and still achieve PL e according to 13849-1. What requirements should one have on sensors/switches? The sensor/switch shall be reliable from both the safety and production point of view. A person must be able to trust that dangerous movements and functions are safely stopped by the sensors/switches. From the production point of view unintentional stops should be avoided. Standard EN ISO 13 855 now includes requirements for safety distances for interlocked doors without locking function.

Eden a non-contact safety sensor for the highest safety level Eden - Adam and Eva is a non-contact safety sensor for use on interlocked gates, hatches etc. A coded signal is transmitted from the control device Vital or from the safety PLC Pluto via Adam to Eva which modifies the signal and sends it back again. The maximum sensing distance between Adam and Eva is currently 15 mm ± 2 mm. Up to 30 Edens can be connected in series to Vital and still achieve the same safety level in the safety circuit. It is also possible to connect safety light beams and E-stops in the same safety circuit. Eden E - for harsh environments Eden E is a version that manages harsh environments with high-pressure wash-down, heat and cold, tested up to +100ºC and down to -70ºC.	Dalton the intelligent process lock Dalton is a locking unit that is intended for use in preventing unnecessary process stoppages, i.e. it is not a safety lock. It can be used either as a free-standing lock or integrated with Eden as a safety sensor. In the unlocked state the door is held closed by a ball catch and in locked state the balls are mechanically blocked so the lock tongue can not be pulled out. The Dalton process lock has a modular structure and can be combined in different ways depending on position, installation and function. You choose the lock housing, lock tongue and fixing plate yourself to create a complete Dalton.	Knox Double safety lock as specified in PL e/cat. 4 Knox is a double lock that complies with the highest safety level (two lock cylinders with monitored positions) that can be used both as a safety and process lock. The locking function is electrically controlled and is bi-stable, i.e. it retains its position (unlocked/locked) in the event of a power failure. Dual signal for unlocking is safe at both short-circuits and cable breaks. The handles operate as they would on a normal door but the exterior handle also have a reset function, why a separate reset button is not necessary and the interior handle that can be used for emergency opening also in locked state. The design and durability of the lock mean that it is ideal for harsh environments as the sensors are non-contact and the lock is manufactured of stainless steel.

Magne magnetic lock with indication Magne is a magnetic lock that is designed for industrial applications and that can withstand harsh environments. As it is designed with no moving parts, it is durable and long lasting. Magne, with its electro-magnet, keeps a door locked with a holding force up to 1,500 N and also magnetic material does not attach to the magnetic surface when the power is off.	JSNY5 interlock switch JSNY5 offers three contacts which gives both the two contacts needed for high safety level as well as a contact for the indication of operating status. The advanced design offers the choice of four operating positions from only two actuator entries by simply rotating the head through 180o. However, when installed and in it's working condition only one entry can be used, ensuring no other element can tamper with the switch function. The design assures that the contacts will not fail or be held in a normally closed position, due to failure of the spring mechanism or the welding/sticking of the contacts.	JSNY7 magnetic switch The magnetic switch is designed to operate in dirty industrial environments and is certified to the highest level of safety regulation when working together with a suitable ABB Jokab Safety safety relay or Safety-PLC Pluto. The small size of the switch makes it easy to position and hide on gates and hatches. The magnetic switch has a long working life since no mechanical contact is made during operation.

JSNY8 interlock switch With JSNY8 it is possible to lock a gate to prevent access to machines. JSNY8 is supplied in two basic versions, either with a spring lock (JSNY8S) or a magnetic lock (JSNY8M). In the spring lock (JSNY8S) version, the locking mechanism moves into the locked position directly when the door is closed and the actuator key is pushed into the lock. The actuator key can only be released and the gate opened by supplying operational voltage to the solenoid. In the magnetic lock (JSNY8M) version, the locking mechanism is only in the locked position when the solenoid (E1-E2) is supplied with operating voltage. Release of the actuator key is only possible when the operating voltage is removed from the solenoid. The head of the switch can be fixed in four different locations, thus enabling the safety device to be installed in four different positions.	JSNY9 låsbar nyckelbrytare With JSNY9 one can lock a gate to prevent access to machines. JSNY9 is supplied in two basic versions, either with a spring lock (JSNY9S) or with a magnetic lock (JSNY9M) . The JSNY9S (spring lock) switch operates immediately when the gate/hatch is closed, i.e. when the key actuator is inserted into the locking mechanism. The gate/hatch can be opened and the actuator key released only by supplying the operational voltage to the solenoid connections (E1 E2). The JSNY9S also has a manual emergency unlocking facility to enable authorised release of the actuator key.In the JSNY9M (magnetic lock) version, the mechanism is only locked when the gate/hatch is closed i.e. the actuator key inserted and the solenoid (E1 E2) supplied with the operating voltage. The gate/hatch can only be opened when this operating voltage is removed. The head of the switch can be adjusted to 8 different positions which gives 8 different actuator key input alternatives.	JSD-ZH-EM1 Electro-magnetic locking of doors and hatches in production plants that are critical with respect to unintentionally and unnecessary switch offs.

Emergency stops Why do you need an Emergency stop? - So that anyone shall be able to stop a machine during a machine break-down or if someone is in danger. E-stop buttons shall according to relevant standards be red with a yellow background. An emergency stop grab wire shall be red for high visibility. A sign that indicates the location of the E-stop shall be green with a white picture and possibly with text in the local country's language. An E-stop shall stop the machine as quickly as possible. To obtain a quick stop one either removes the power directly or one lets a frequency converter 'run down' and afterwards after a little delay, remove the power. An E-stop shall not create other hazards. Therefore a risk analysis must be made for the E-stop to be correctly connected.

Smile small and cost effective emergency stop In order to fulfil the need for a small and easy to install E-stop, Smile has been developed. The size of the device makes it possible to be installed wherever you want. With M12 connection/s or cable and centralised mounting holes Smile is very easy to install, especially on aluminium extrusions. Smile is available for E-stops in both dynamic and static safety circuits i.e. for interfacing to Vital/Pluto and Safety relays. Each version is available with either one or two M12 connections or cable. Smile is also available with black push button and is used as a safety stop. Emergency stop with built-in AS-i safety node Smile is also available in a version adapted for direct attachment to the AS-i bus.	Inca 1 emergency stop for enclosure installation INCA 1 is an emergency stop designed for installation in 22.5 mm holes on cabinets. The connection is made in cabinets via a removable terminal which also have excellent measuring points. Inca 1 is also available with a black pushbutton and used as a safety stop. In the emergency stop button there is a LED that displays current status. In addition to the INCA 1 version, "INCA 1 Tina" is also available with electronic adjustment of the dynamic safety loop for connection to the Vital and Pluto units.	Stop-line emergency stop Grab Wire Safety Switch Stop-Line is used for easy reach of an emergency stop along machines, conveyors and processes. Stop-Line is easier to install than a system of several emergency stop buttons along a carriage path. Stop-Line indicates operation status, reset or triggered mode. There is also indication of how taut the wire is.

Control devices Three-position device Three-position devices, hold-to-run devices and enabling devices are used during trouble shooting, programming and test running when no other safety components are possible or suitable. The device is held in the hand and the operator can in an emergency situation either press harder or entirely release the device to stop the machine.. Two-hand control device A two-hand control device is used when it must the guaranteed that the operator's hands will be kept outside the risk area. If there is a risk that someone else other than the operator can reach into the machine without the operator seeing it, the safety device must be supplemented by something more, e.g. a light beam.

Three position device JSHD4 the safest solution during trouble shooting, programming and testing An operator who is under pressure must be able to give a stop signal, whether in panic he/she pushes harder on the button or just lets go of it. Three-position devices, hold-in and acceptance devices can be used for trouble shooting, programming and test running in situations where no other protection is available or feasible. If the operator has to enter a risk area to trouble shoot or run a test, it is extremely important that he/she is able to stop the machinery without having to rely on someone else to stand by a stop button that is further away. In addition, no-one else should be able to start the machinery from the outside after it has been stopped by use of the three-position device.The three-position device JSHD4 has sensors which ensure that it is a human hand holding it. By using this, the safety level is increased, and the risk of manipulation or bypass of the safety function is reduced.	Safeball Safeball™ consists of a spherical ball containing two embedded pushbutton switches, one on each side of the ball. To be able to start and operate a machine both buttons must be activated.. For a two-hand control device one needs to have a Safeball for each hand to be able to operate a machine and all the four switches have to be activated within the simultaneous requirement (0.5 seconds). The safeball is the first two-hand control device that is two-channel all the way out to the hand. A Two hand control can be used when it is necessary to ensure that the operator is outside and must be prevented from reaching into the hazardous area. If the operator decides, after the start signal has been given to the machine, to make an ‘after-grasp’ i.e. try to adjust the part that has been placed into the machine, then a dual stop signal is given to the machine. A one hand control device can be used when the operator cannot reach the hazardous area with his/her free hand or on less dangerous machines..	Two hand control station with Safeball With a JSTD25 two hand control station you have a prepared two hand unit that is easy to install, while utilising the good ergonomics of the Safeball. There are several variants to meet differing needs. JSTD25 A-E for fixed installation Two Safeballs mounted on a steel housing. Replaces a traditional two hand device. Is available with an emergency stop button and ball joint fixtures for the Safeballs. Three 22 mm openings are prepared on the top for buttons or signal lamps.	Conventional Two hand device JSTD20 The conventional JSTD20 Two hand device utilises a welded steel housing. Two operating pushbuttons are protected by over hand guards. Between these pushbuttons there is space for a emergency pushbutton and two extra controls or indication lamps. Below each of the operating pushbuttons is one normally open and one normally closed contact. To start and run the machine both pushbuttons must be activated within 0.5 seconds. If one or both pushbuttons are released a stop signal is given to the machine, and all contacts must return to their deactivated positions before a new start is allowed. The design is robust and can withstand harsh environments and long use. The pushbuttons and contact blocks are simple to assemble for quick and easy installation. The device can be mounted directly on the machine, on the ABB Jokab Safety fencing system or on the JSTS30 floor mount.


Safety rails, bumpers and safety mats Contact rails are used as protection against squeezing accidents, i.e. on moving machine parts and automatic doors and hatches. The strips come in customised lengths and various cross sections. Bumpers are used as safety buffers to protect against remote control transport vehicles and other dangerous moving objects that require long stopping distances. Safety mats are used for protection around hazardous machinery. They are well suited for monitoring an area used for loading and unloading of material to a machine.

Safety contact rails and bumpers Safety contact rails are used as protection against crushing injuries, for example, moving machine parts, automatic doors. Our new contact rails consist of a rubber profile with a cast-in contact strip. They are made up simply using connection plugs that are glued to the ends together with a terminal cap. The rubber profile is fitted on an aluminium profile. Bumpers are employed on automatic production lines to minimise danger to both people and machines. The large foam rubber cushions enable long practical braking and run-through distances, thus enabling designers to optimise protection for both personnel and machines.		Safety mats The ASK Safety Mat is used as personal protection within the dangerous areas around presses, robots, production lines, machines etc. When connected to a suitable monitoring system stepping on the Safety Mat will immediately be detected causing dangerous machine movements to be stopped. This is made possible by the detection of electrical contacts closing within the sandwich construction of the Mat. As a load-bearing component the Mat is made with a bottom plate of either synthetic material or metal. The Safety Mat is provided with a ribbed surface, which is fixed by adhesive to the surface of the Safety Mat.

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