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The goal of the Biomimetic Millisystems Lab is to harness features of animal manipulation, locomotion, sensing, actuation, mechanics, dynamics, and control strategies to radically improve millirobot capabilities. Research in the lab ranges from fundamental understanding of mechanical principles to novel fabrication techniques to system integration of autonomous millirobots. The lab works closely with biologists to develop models of function which can be tested on engineered and natural systems. The lab's current research is centered on fly-size flapping flight, and all-terrain crawling using nanostructured adhesives.
 
Research Line Up
Biologically Inspired Synthetic Gecko Adhesives
Geckos have the remarkable ability to run at any orientation on just about any smooth or rough, wet or dry, clean or dirty surface. The basis for geckos' adhesive properties is in the millions of micron-scale setae on each toe of the gecko form a self-cleaning dry adhesive. The tip of each seta consists of 100 to 1000 spatulae only 100 nanometers in diameter. Our interdisciplinary team of biologists and engineers has been working since 1998 developing models for how the natural nanostructures function in a hierachical combination of spatulae, spatular stalks, setal stalks, setal arrays, and toe mechanics, and developing nanofabrication processes which allow large arrays of hair patches to be economically fabricated.
 
Gecko Tire for Model Car
Micro and nanofiber structures are designed to provide high friction and adhesive forces through mechanical control of surface interactions.
 
Combined Lamellar Nanofibrillar Array (Oct. 2009)
Lamellar structures act as base support planes for high-aspect ratio HDPE fiber arrays. Nanofiber arrays on lamella can adhere to a smooth grating with 5 times greater shear strength than flat nanofiber array.
Hybrid CoreShell Nanowire Connectors (April 2009)
Arrays of parylene coated Ge nanowires connect with themselves to form a reusable connector. Uniquely, NW chemical connectors exhibit high macroscopic shear adhesion strength (1.6 MPa) with minimal binding to non-self-similar surfaces, anisotropic adhesion behavior (shear to normal strength ratio 25), low preloading, reusability, and efficient binding for both micro- and macroscale dimensions.
Directional Adhesion of Angled Microfibers (Nov. 2008)
Angled polypropylene microfibers show strong directional adhesion effects, with shear strength in direction of fibers 45 times larger than sliding against fiber directions. Angled fibers also show normal adhesion without shear load, unlike vertical fibers.
 
Self Cleaning Gecko Adhesive (Sep. 2008)
First synthetic gecko adhesive which cleans itself during use, as the natural gecko does. After contamination by microspheres, the microfiber array loses all adhesion strength. After repeated contacts with clean glass, the microspheres are shed, and the fibers recover 30% of their original adhesion.
Directional gecko adhesive (Jan. 2008)
First easy attach, easy release, and directional synthetic gecko adhesive using hard polymer microfibers. Microfiber array using 42 million polypropylene microfibers per square centimeter. Patches can support 9 N/sq.cm. in estimated contact region with preload of just 0.1N/sq.cm.
 
 
Ambulating Millirobots
The goal of this work is to develop high performance ambulating milli-robots using minimal actuation and passive stabilization mechanisms, combined with onboard high level control.
 
DASH 16 gram Hexapedal Robot
DASH 16 gram Hexapedal Robot (Oct. 2009)
Using compliant fiber board as structural material, and a single main driver motor, the DASH robot is capable of 15 body lengths per second on flat surfaces. The structure is resilient and survives ground impact at terminal velocity of 10 meters per second.
DASH: A Dynamic 15g Hexapedal Robot, IROS 2009.
The RoACH Robot
In the Biomimetic Millisystems Lab we have combined our expertise in building millirobots with an interest in legged systems to build what we believe is the smallest untethered, legged robot to date - a 2.5 gram legged robot called the Robotic Autonomous Crawling Hexapod (RoACH). This robot makes use of the Smart Composite Microstructures fabrication process and integrated shape memory alloy (SMA) wire actuators. All power, control, and communication electronics are carried onboard and the entire robot is powered with a 20maHr Lithium-polymer battery from the Full River corporation.
 
Prototyping Folded Robots
As the size of a robot decreases, the ratio of its surface area to its volume increases. Because the mass of a robot is proportional to its volume, the increase in this ratio means that surface forces (electrostatic attraction, for example) become large compared to inertial forces. So, as robots (and machines in general) become smaller, friction in their moving parts can become a major source of energy loss, wear, and unpredictable behavior. In the Biomimetic Millisystems lab, we have developed a process called "Smart Composite Microstructures" (SCM) that enables us to build small, strong, lightweight, robots and structures whose ability to move comes from bending of compliant polymer hinges that connect rigid links made from carbon fiber and other composites. These structures are made as single flat pieces and are folded up to form more complicated shapes and linkages. They can also be integrated with smart actuators like piezoelectrics and shape memory alloy to provide motion.
 
15 gram SMA driven robot, constructed from poster board
2.5 gram SMA driven robot with integrated electronics
Rapidly prototyped scaled up version of RoACH robot using fiber glass.
 
Ornithopter Project
Flapping flight provides the high maneuverability necessary for operation in a partially structured indoor environment. To achieve robust intelligence for tasks such as search and indoor navigation, the maneuverability of the ornithopter will be combined with a learning approach which makes minimal assumptions about the nature of disturbances and obstacles. This approach will develop optimal control policies for single or multiple vehicles. Based
on globally optimal distributed reinforcement learning, we propose to develop algorithms for a set of ornithopters to cooperate in sensing and navigation among unmodelled obstacles such as doors and walls. Our research will be verified with full three dimensional dynamic simulation, a multi-tethered laboratory test-bed, as well as with actual indoor flying ornithopters.
 
VAMP ornithopter
Commercially available VAMP ornithopter with custom low mass electronics. Total mass is approximately 13 grams, including Bluetooth and cell phone camera.
PIC CPU with Omnivision camera
 
 
Example processed image data from ornithopter showing average optical flow
         

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