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Germany |
IBC | |
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| Offer Profile |
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IBC WÄLZLAGER GMBH, Industrial Bearings and
Components continues the tradition of the Robert Kling Wetzlar GmbH founded in
1918. With an experience of more than 30 years IBC is acting worldwide in the
field of bearing technology.
- High Precision Bearings
- Special Bearings
- Linear Motion Bearings
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| Product Abstract |
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Single Row Deep Groove Ball Bearings
IBC Radial Ball Bearings are suitable for a
wide variety of applications. They are suitable for high-speed applications
due to low friction and are insensitive in case of operation and
maintenance.
The ability to carry radial as well as axial loads, they are the most
commonly used bearing type. IBC Radial Ball Bearings can be supplied
in a large number of sizes and designs, different cross sections covering a
wide variety of applications.
IBC Radial Ball Bearings are available as both side open basic design
and with seals or shields at one or both sides.
Bearings with shields or seals at both sides can be filled with different
kinds and quantities of grease for individual requirements.
Due to their low friction features, the possibility of high precision
production and their silent running ability Deep Groove Ball Bearings
are often used in small and medium electric motors.
IBC Radial Ball Bearings can be supplied as matched pairs on request. As
standard they are mainly produced with phenolic cages (TB) supplied with a
defined axial bearing clearance in back-to-back-arrangement (DB). One-side
shields or seals are possible. Further variations are available on request.
IBC Radial Ball Bearings could also be produced with various cage and
ball materials as well as with ATCoat surface coated rings.
Thin section bearings of series 618.. and 619.. with small cross section are
often used for designs that are extremely light and require little space.
Apart from to the above mentioned standard bearings, IBC produces further
Deep Groove Ball Bearings in high precision quality.
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Angular Contact Ball Bearingss
Angular Contact Ball Bearings have raceways in
the inner and outer ring, which are displaced with respect to each other in
the direction of the bearing axis. This means that they are suitable for
acting radial and axial loads. The axial load carrying capacity of Angular
Contact Ball Bearings increases with increasing contact angle.
Single Row Angular Contact Ball Bearings can support radial and
thrust loads. They accommodate thrust loads in only one direction; they are
adjusted against another bearing, which support the opposite axial load.
Single Row Angular Contact Ball Bearings of series 70 BEP, 72 BEP and 73 BEP
have a contact angle of 40°. They can therefore accommodate high axial
loads, are non-separable and are suitable for particularly high speed.
The Single Row Angular Contact Ball Bearings are produced in two standard
versions for different purposes. The standard design is intended for
arrangements where only one bearing is used at each bearing position.
Universal preload ground bearings are intended for being mounted in pairs
either in X- O- or Tandem-arrangement or for other group mounting. They
could be mounted in any possible arrangement.
The following adjustments can be selected:
- UA small axial clearance at X-or O-arrangements
- UO zero clearance at X- or O- arrangements
- UL light clearance
These bearings are specially manufactured so that when mounted in random
order, but immediately adjacent to each other, the predetermined value of
axial internal clearance or preload will be attained, or an even
distribution of load, without shims or similar devices having to be used.
When arranged in tandem the load lines are in parallel and the radial and
axial loads are evenly divided between the bearings. The bearing pair is
only able to accommodate axial loads in one direction so that a third
bearing is generally adjusted against the pair to carry the axial loads
acting in the opposite direction.
The load lines of bearings in O-arrangement diverge towards the bearing
axis. Axial loads acting in both directions can be accommodated, but only by
one bearing in each direction. Bearings mounted in O-arrangement provide a
relatively stiff arrangement, which can also accommodate tilting moments.
Regarding load lines of bearings in X-arrangement, axial loads acting in
both directions can be carried, but only by one bearing in each direction.
This arrangement is not stiff as the O-arrangement and is also less suitable
for the accommodation of tilting moments.
Most Angular Contact Ball Bearings are fitted with a one-piece
polyamide cage. Steel and brass cages are available as standard. Other
materials are available on demand.
The design of Double Row Angular Contact Ball Bearings corresponds to
a pair of Single Row Angular Contact Ball Bearings in O-arrangement.
The bearings can accommodate high radial loads and thrust loads in both
directions. The basic designs of Double Row Angular Contact Ball Bearings
have a 32° contact angle. Bearings of series 32 and 33 are manufactured as
open bearings but also with seals or shields on both sides. Basic Double
Row Angular Contact Ball Bearings have normal tolerances.
Double Row Angular Contact Ball Bearings are fitted with cage of
glass-fibre-reinforced polyamide or with steel cage.
High Precision Angular Contact Ball Bearings are a further version
such as Spindle Bearings for machine tools with 15° and 25° contact
angle as well as 60° Angular Contact Ball Bearings for ball screws.
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Self-Aligning Ball Bearingss
IBC Self-Aligning Ball Bearings are of double
row type, with a spherical outer ring raceway. The inner ring has two
grooves similar to these of Deep Groove Ball Bearings. Their
self-aligning capability allows them to compensate for misalignments.
Self Aligning Ball Bearings are designed for medium up to high
rotational speeds and can accommodate radial and axial loads in both
directions.
They are available with cylindrical or tapered bore. Bearings can be fixed
on the shaft via adapter sleeve.
Generally the series 12, 22, 13, 23 are available.
Depending on application, IBC Self Aligning Ball Bearings are fitted
with a polyamide cage or in case of special units even with solid brass
cages.
In addition to unsealed IBC Self Aligning Ball Bearings of series
22.. and 23.., a basic design with seals on both sides can be supplied.
It should be observed that the inner design of the bearings correspond to
the series 12.. and 13...
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Thrust Ball Bearings
Single direction Thrust Ball Bearings comprise
shaft locating washers, housing locating washers as well as ball and cage
assemblies. They can only support axial forces but must not be subjected to
radial loads. They can be dismantled, that allows separate mounting of
shaft, cage and housing. Due to centrifugal force, balls try to leave the
raceway; therefore a minimum axial load is always required.
Generally the series 511, 512, 513 are available. IBC Thrust Ball
Bearings are available with normal tolerances PN, as well as high
precision P5, P4 according to DIN 620, part 3.
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Cylindrical Roller Bearings
IBC product range is presenting various and innovative
solutions guaranteeing safe bearing functions.
Further to the already mentioned bearing variations, Cylindrical Roller
Bearings are produced in single row version with cage. They consist of
one-piece inner and outer ring as well as cylindrical roller crown. The cage
avoids contact of rolling elements against each other The roller set is
designed for maximum load carrying capacity in radial direction. The line
contact between rolling elements and raceway enables high rigidity. They
cannot carry axial loads and are used as floating bearings.
Single Row Cylindrical Roller Bearings are separable. This
facilitates mounting and dismounting. Cylindrical Roller Bearings are
produced in different designs depending on various requirements. The various
designs are distinguished in the following basic designs. Type NU
Cylindrical Roller Bearings have two tight ribs at the outer ring,
whereas there is no rib at the inner ring. Type N has two tight ribs
at the inner ring and an outer ring without rib. They can carry free and
easy axial load between shaft and housing in both directions and therefore
are only used as floating bearing. With different inner and outer rings they
are available in design NJ, NUP, NF, NP in series 10, 2, 3, 22 and
23. These series are produced as standard in design E with
reinforced roller set.
Design NJ has two fixed ribs at the outer ring and one fixed rib at
the inner ring, so that axial location can be provided for the shaft in one
direction. Further to the standard Cylindrical Roller Bearings, IBC
is also producing High Precision Cylindrical Roller Bearings.
Cylindrical Roller Bearings of type NUP have two fixed ribs at the
outer ring and a fixed rib at the inner ring, as well as loose shoulders.
They are used as locating bearings as they are leading the shaft in both
axial directions.
Cylindrical Roller Bearings with suffix E with reinforced
roller cage assembly are designed for maximum load carrying capacity, at
unchanged outside dimensions.
Cylindrical Roller Bearings of version E are produced with a
reinforced Polyamide 6.6 cage. Solid brass cages, rib or rolling element
guided are standard versions too. Lots of dimensions are available with
steel cage.
ATCoated Cylindrical Roller Bearings are
an alternative to avoid fretting corrosion and to guarantee slide fit.
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Full Complement Cylindrical Roller Bearingsgs
IBC Full Complement Cylindrical Roller Bearings
are ring guided Cylindrical Roller Bearings. They are suitable for
particularly compact designs.
As these bearings have the largest possible number of rolling elements, they
can meet extremely high radial load carrying capacity and high rigidity.
They cannot achieve the high speeds that are possible when using cylindrical
roller bearings with cage.
Depending on application ATCoat is recommended thus service lifetime
can be increased.
Full Complete Cylindrical Roller Bearings are available in single and
double row designs.
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Cylindrical Roller Thrust Bearings
Cylindrical Roller Thrust Bearings have
particularly small axial section width, high load carrying capacity and high
rigidity. They can support axial forces in one direction. Cylindrical
Roller Thrust Bearings are a combination of axial cylindrical roller
cage assembly, shaft and housing locating washers.
Cylindrical Roller Thrust Bearings are often used for bearing
arrangements when capacity load of Thrust Ball Bearings come against
limiting factors.
Axial cylindrical roller cage assemblies consist of a cage as well as one or
two rows of cylindrical rollers and have a small axial width. They are used
as a combination of shaft and housing washers.
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Tapered Roller Bearings
The rolling elements of Tapered Roller Bearings
look like truncated cones.
The inner ring (cone) has a special back face rib at the large cone diameter
for axial load purposes. The front face rib at the smaller cone diameter
together with the cage avoids dropping out of rollers.
For easy mounting the outer ring (cup) has no shoulders.
IBC Tapered Roller Bearings are designed for high radial and
unidirectional axial loads for medium rotational speed. Generally the
series 30..A, 31..A, 32..A are available. Arrangement in pairs allows
for axial load in both directions.
Due to contact angle Tapered Roller Bearings are intended for axial
loads. Therefore a second bearing for counter guidance is necessary.
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Spherical Roller Bearings
Spherical Roller Bearings are made for
heavy-duty applications.
They feature two rows of symmetrical barrel rollers. There are two separated
raceways within the inner ring. Both roller rows are positioned in a common
spherical outer ring raceway and therefore shaft deflection and
misalignments at the bearing seating are compensated.
They are designed for high radial and relatively high axial loads at medium
rotational speed. Spherical Roller Bearings are made either with a
cylindrical or with a tapered bore.
IBC Spherical Roller Bearings are available in series 222.., 223..,
230.., 232.., 239.., 240.., 241.. . and are made either with steel , or
with brass cages.
Screen Bearings are a special version of Spherical Roller Bearings.
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Needle Roller Bearings
Needle Roller Bearings are roller bearings
with cylindrical rollers, which are thin and long in relation to
their diameter (needles). In spite of their low cross section, the bearings
have a high load carrying capacity and are thus eminently suitable for
bearing arrangements where radial space is limited.
Needle Roller Bearings are used with and without inner ring.
Needle Roller Bearings only permit axial movement between shaft and
housing, within certain limits. They are designed for bearing applications
when grinding or hardening of the shaft is not possible or economically
reasonable. If grinding and hardening of shaft is possible Needle Roller
Bearings without inner ring are used. Due to non-availability of inner ring,
shaft can be designed stronger and more rigid.
One further version is the Needle Roller Assembly, which is used as
rolling element without inner and outer ring.
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Deep Groove Ball Bearings of corrosion resistant steel
IBC corrosion resistant bearings carry the
prefix S (example: S 6000) and show corrosion resistance against air
humidity.
They have similar running characteristics as bearings out of bearing steel,
however their carrying capacity is lightly reduced. Corrosion resistant
steel bearings are available open or with seals on both sides.
Depending on humidity concentration in air or even salinity concentration,
ATCoat is recommendable.
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Special Bearings
Bearing arrangements have to be selected depending on
individual application. Various factors like temperature, lubrication,
rotational speed, load capacity, humidity, vibration, mounting, maintenance,
etc. have to be taken into consideration. Special bearings with special
features are used for special kinds of applications, for which these bearing
arrangements are suitable. High performance bearings with a high degree of
reliability guarantee a long service life and operational safety of the
machines, plants and aggregates.
For all kinds of above-mentioned bearings such as Deep Groove Ball
Bearings,
Angular Contact Ball Bearings, Self Aligning Ball Bearings,
Thrust Ball Bearings, Cylindrical Roller Bearings, Spherical
Roller Bearings,
Needle Roller Bearings IBC is manufacturing special bearings for
customized designs referring to outer dimensions, or special inner designs
and not only standardised in ISO series.
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Lubrication
To come to a round-up of the IBC bearing programme and
to support the user with information about the most suitable lubrication,
IBC has increased the product range by bearing grease. Long service life and
performance of bearings is depending on the right choice of the right
lubricant. Lubricants also avoid corrosion and contamination.
The lubricant quantity needed for bearings is small. The primary task of the
lubricant is the right viscosity, if possible no contamination, availability
in all operation zones, all operation circumstances, at any time and any
sufficient quantity.
Due to mechanical stress and chemical ageing the lubrication ability is
reducing in the course of time. Therefore it is necessary to re-new or to
replenish the contaminated lubricant from time to time.
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