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The Baumer Group is leading at international level in the development and production of sensors, shaft encoders, measuring instruments as well as components for automatic image processing.
Our customers include small, highly specialized plant and machine construction companies, large industrial enterprises and groups of companies operating at global level. The best in their field. In Europe and throughout the world. For over 60 years.
 
Product Line Up
PRESENCE SENSORS
Highly accurate, even for detecting the smallest or fastest objects: our sensors and precision switches.
 
Inductive sensors
The classic for detecting metal objects: maintenance-free measuring principle, high frequencies and very small dimensions.
Photoelectric sensors
Tried and tested technology combined with our know-how and innovations solve even the most critical object detection problems.
 
Ultrasonic sensors
The smallest and lightest on the market, with robust housings and sonic beam shapes for almost all applications.
Magnetic sensors
These long-running sensors perform up to 20,000 measurements per second, use contactless measuring methods and are maintenance- and wear-free.
 
Capacitive sensors
Detection with high sensitivity for water-based media and bulk goods even through container walls.
 
Precision switches
Precision mechanical switches
Exact to the micrometer. We still supply the most accurate and compact mechanical limit switches worldwide.
 
DISTANCE SENSOR TECHNOLOGY
Whether long or more exact than "a hair's breadth": sensors and encoders by Baumer measure all distances highly accurately.
 
Inductive sensors
Measurably better: Distance measurement up to 16 mm, resolution in nanometer range and dimensions from 4 to 30 mm.
Photoelectric sensors
The ideal choice for mid and long range distances: maximum resolution, fully integrated, fast and individual setting using Teach-in
 
Ultrasonic sensors
Distance information from a few mm to several meters – even with ambient light, dirt or humidity.
Linear encoders without bearings
No bearing, thus appropriate for high speeds. Sturdy and wear-free through non-contact sensing Intended for harsh industrial environments.
 
Cable pull assemblies
Cable pulls convert linear motion into rotary motion. They excel with versatility, are easy to mount and provide dependable operation.
 
 
ROTARY ENCODERS
Measured data recording for rotary motion from the market leader for add-on encoders: Decades of competence will pay off for you!
 
Absolute encoders
Proven hundreds of thousands of times: Absolute encoders with magnetic or optical sensing, as single- or multi-turn, with all mechanical and electrical interfaces.
Incremental encoders
When the job calls for controlling mechanical motion sequences, incremental encoders are important links between the mechanical and control systems.
Heavy-duty encoders
In extreme applications, under vibration loads or in heavily soiled areas – that's where Baumer heavy-duty encoders really feel comfortable.
 
Bearingless encoders
Bearingless encoders feature a contactless, purely mechanical functional design and are absolutely wear-free.
Heavy-duty speed switches
Permanent monitoring of critical motion sequences: Heavy-duty speed switches makes sure everything keeps running smoothly.
Cable-pull encoders
Cable pulls transform linear motions into rotary motions and come with great features like versatility, simple installation and reliability.
 
Heavy-duty combinations
Several servo and safety loops in one application: Heavy-duty combinations always provide the appropriate signals.
Format alignment
Reducing setup times, avoiding adjustment errors and lowering reject rates with Baumer solutions – crucial for machine construction.
Tachogenerators and resolvers
Precise speed measurement with fail-safe signals – heavy-duty tachogenerators and resolvers perform reliably even under extreme conditions.
 
PROCESS INSTRUMENTATION
"Reliable and precise" Our measuring technology solutions for temperature, pressure, fill level or conductivity are highly accurate.
 
Fill level measurement technology
Always up to the mark using a wide variety of technologies - whether contents are liquid, granular or sticky.
Temperature measurement technology
Electronic and mechanical temperature measurement devices for process temperatures from -200 to 1,820 °C withmultiple certifications.
 
Pressure measurement technology
High-quality and robust pressure measurements from the inventor of the Bourdon Tube, large selection of process connections and certifications.
Conductivity sensor
Temperature adjusted and configurable conductivity measurements for optimum recognition of different fluids or mixed fluids.
 
IDENTIFICATION AND IMAGE PROCESSING
Modern image processing faces the challenge of successfully completing complex inspection tasks at top speed. By implementing Baumer vision components the first step towards a successful solution has already been made.

Our high-performance product portfolio – from cameras to vision sensors – with sensor resolution from VGA up to 8 megapixels can always offer exactly the right components for a wide range of applications.
 
Industrial Cameras
CCD and CMOS Cameras with GigE Vision®, CameraLink® and FireWire™

Excellent image quality and high frame rates, plus a camera design which enables rapid and flexible integration – Baumer's digital cameras are developed especially for demanding tasks. Our portfolio includes matrix cameras in color and monochrome versions as well as resolution ranging from VGA to 8 megapixels. The cameras are based on innovative technologies such as CCD and CMOS and include all relevant standard interfaces (GigE Vision®, CameraLink® and FireWire™).
Vision Sensors
VeriSens® vision sensors for automation technology

VeriSens® is a compact image processing system in the shape of a sensor. Typical applications among many others are packaging and quality assurance. As a true inline solution, different product attributes can be easily verified directly after a manufacturing step. Thus, not conforming products can be sorted out immediately. Flexibility and versatility of image based part verification is a must for many users today. The ideal component is VeriSens®. As a complete image processing system, it includes all necessary hardware and software. It can be intuitively configured using a PC.
 
System Components
A high-quality image processing system consists of more than just a camera:
cables, socket connectors, PCI interface cards, adapters, stands, lenses and lighting. But no matter how good the components are – if they are not perfectly tuned to each other, the entire image processing system is at risk.

Baumer can help you here and provide security. Because with us you are single-sourcing everything: fully tuned compatible hardware for each interface – already tested, established that it works then recommended to you.
Software and Starter Kits
At Baumer you will find everything you need to develop cameras and vision sensors into individual, complex and high-performance image processing systems.
 
SPECIAL PRODUCTS
Counters and displays, force / expansion sensors, acceleration or inclination sensors. Comprehensive portfolio of services by Baumer.
 
Counters/digital displays
Electronically or mechanically – counting and display of qualitative and quantitative production data are performed thousands of times by our proven counters.
Force/strain sensors
We offer the ideal solution for force and strain measurement in machine and plant construction – statically and dynamically with high-quality signal processing.
Inclination sensors
Inclination sensors are like electronic "water levels" – and their importance is increasing. We make a substantial contribution to increasing safety in automation.
 
Acceleration sensors
Based on the Ferraris principle, they analyze the dynamic behavior of a drive system. Robust and reliable.
Format alignment
Reducing setup times, avoiding adjustment errors and lowering reject rates with Baumer solutions – crucial for machine construction.
 
 
INDUSTRIES
 
Machinery
Machinery is as varied as our overall portfolio, which features a vast number of products and product variants.
Plant construction
Large-scale plants in major industries. Baumer's wide and comprehensive portfolio offers distinct advantages here.
 
Drive technology
Every gear has to mesh perfectly – not only in a figurative sense.
Transport
Railed vehicles, heavy vehicles, cranes and heavy lifting equipment. Tough demands - harsh environments. We have a solution for both.
 
RENEWABLE ENERGIES
Wind turbines or solar panel production. These are our solutions for boosting turbine availability and increasing production efficiency.
 
Wind turbines
The cost of energy is the main focus in the wind power industry. Supreme robustness, low maintenance requirements, easy handling, self-diagnosis and redundancy are the functions we employ to meet this challenge.

Wind turbines are exposed to constantly fluctuating, extreme ambient conditions throughout the required 20-year lifetime.
 
The components used must withstand salt water, extreme temperatures, dirt and oil while fulfilling their function reliably. As a one-stop supplier and longstanding provider in the wind power industry, Baumer knows the needs of its partners and offers a wide portfolio of sensor solutions optimally tailored to these special requirements. Through the continuous development of innovations, Baumer repeatedly sets new standards to increase its customers' and its own technological and business success.

Baumer offers a suitable solution for every wind turbine concept (with gears or direct drive).
 
Rotor positioning and speed
To optimize wind turbine efficiency, the rotor speed is adapted to the current wind conditions. When the system is shut down for maintenance, the current position of the rotor must also be readily available.
Nacelle positioning (Azimuth)
For more than 20 years Baumer has consistently relied on absolute encoders with contact-free multi-turn sensing systems which have stood the test thousands of times as the optimum solution for nacelle adjustment in wind turbines.
Rotor blade positioning (pitch)
As one of the world's leading manufacturers of absolute encoders, Baumer has been active in the wind power industry for more than 15 years.
Generator speed
Speed measurement at the generator with maximum robustness and precision – heavy-duty encoders from Baumer Hübner, formerly Hübner Berlin, reliably ensure optimum control quality during input to network.
Stop position monitoring
If the plant's operation is to be interrupted, maybe for a maintenance cycle, the blades are turned out of the wind and brought to a halt. Inductive sensors reliably detect the piston position in the locking cylinder and the stop position of the hydraulic pitch system.
 
Blade strain measurement
Tower and blades of a wind power station are permanently exposed to heavy loads. The Baumer strain sensors, Vision Systems or measuring inductive sensors monitor the loads on tower and blades and provide a cost-efficient long-term solution that allows for predictive and preventive maintenance techniques to reduce downtimes and optimize yield and improves safety.
Air gap
monitoring
The enormous load impacts on the blades are directly transmitted to the hub and consequently to the main bearing. In gearless plants, asymmetric strain may reduce the air gap between rotating shaft and nacelle. Measuring inductive sensors monitor the air gap tolerances at the respective critical points and allow for balancing the load.
Filling level
and leakage
Gear components are often the cause for unscheduled maintenance measures in wind power stations. Baumer level monitoring sensors are installed straight at the gearbox or oil pan for equipment state monitoring to enable maintenance cycle scheduling early on. Leakage sensors are attached to the base of the oil pain and reliably detect even the smallest amounts of fluid.
Brake pad
monitoring
Wind power plants employ disk brakes in many different places. Robust and accurate inductive sensors permanently monitor the disk pads and will give a warning early on prior to the pads having been consumed. This allows for predictive maintenance cycles that boost plant efficiency.
Pressure & temperature measurement
To prevent breakdowns caused by defective gears and hydraulics, these components must be monitored continuously. Temperature sensors reliably monitor the gear, the gear oil cooling system in the nacelle and the the lubricant circuit with high temperature stability. Overpressure-resistant sensors reliably monitor the state of hydraulic components.
 
Solar industry
Solar energy is on everyone's lips and almost on every roof. The magic word in the industry is "efficiency" – and more and more is required! If we believe our customers, there is no end of this development in sight.

We can make a small but important contribution to this, however. With Baumer sensors you can increase efficiency in many different areas.
         

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