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Established in 2005 in China, LDK Solar is the world's largest producer of solar wafers in terms of capacity and a leading high-purity polysilicon and solar module manufacturer.

LDK Solar manufactures and markets multicrystalline and monocrystalline wafers to manufacturers of solar cells and modules. The company also markets solar materials, which include ingots, and chemicals (used to produce Polysilicon and solar wafers) as well as provides wafer processing services.

In 2009, LDK Solar expanded the scope of its vertical integration strategy to include sales of solar modules to developers, distributors and system integrators. LDK Solar acquired the crystalline module manufacturing plant of Best Solar in February 2010 to bring the manufacturing capability in-house.
 
 
Product Line Up
Solar Module
As one of the fastest growing solar module providers in the world, LDK Solar has an established track record of delivering consistently high quality solar modules to our valued customers. We take pride in providing technologically advanced and reliable solar modules and our product line is led by our passion to design and deliver energy solutions that not only keep pace with global needs, but anticipate them as well. We have three module manufacturing facilities located in Nanchang City in Jiangxi province , Suzhou City in Jiangsu province and Hefei City in Anhui province in China.
 
Monocrystalline Modules
At LDK Solar, we produce high-quality and high-efficiency monocrystalline photovoltaic modules. The monocrystalline power series of solar modules range from 160watts to 250watts in power output. Our solar modules are clean, environmentally friendly and built to the specifications of our customers and end-users. Adapting our product range to meet market demands allows us to provide our customers with a broader range of on-grid and off-grid solutions for residential, commercial, industrial and utility scale applications around the world.

Our PV modules are formed by interconnecting multiple PV cells in the desired electrical configuration through taping and stringing. The interconnected cells are laid out and laminated in a vacuum and then go through a curing, or heating process. Through these processes, our PV modules are sealed and become weatherproof and are able to withstand high levels of ultraviolet radiation and moisture. Assembled PV modules are packed in a protective aluminum frame prior to testing.
 
180D to 200D Series
Nominal Output (Pmax) [W]: 180 - 200
Voltage at Pmax (Vmp) [V]: 36.2 - 38.1
Current at Pmax (Imp) [A]: 4.98 - 5.27

5 Types available!

  • 72 (6x12) monocrystalline silicon solar cells 125 x 125 mm
  • Dimensions:
    1642 x 994 x 40 mm
    64.2 x 39.1 x 1.6 inches
220D to 260D Series
Nominal Output (Pmax) [W]: 220 - 260
Voltage at Pmax (Vmp) [V]: 36.2 - 38.1
Current at Pmax (Imp) [A]: 4.98 - 5.27

9 Types available!

  • 60 (6x10) monocrystalline silicon solar cells 156 x 156 mm
  • Dimensions:
    1580 x 808 x 40 mm
    62.4 x 31.8 x 1.6 inches (new dimensions)
FULL-BLACK MODULE
Nominal Output (Pmax) [W]: 185 - 200
Voltage at Pmax (Vmp) [V]: 36.9 - 38.1
Current at Pmax (Imp) [A]: 5.02 - 5.27

4 Types available!
  • Best efficiency and reliability with a modern and attractive black look
  • Designed to be the perfect module for roof-top and residential roof
  • Based on strict demands to reach architectural appearance requirements
  • Highlights: elegant, modern and attractive
  • 72 (6x12) monocryst. silicon solar cells 125 x 125 mm
  • Dimensions:
    1580 x 808 x 40 mm
    62,2 x 31,8 x 1,6 inches (new dim.)
FRAMELESS MODULE
Nominal Output (Pmax) [W]: 185 - 200
Voltage at Pmax (Vmp) [V]: 36.9 - 38.1
Current at Pmax (Imp) [A]: 5.02 - 5.27

4 Types available!
  • Specially designed for BIPV and
    architectural applications
  • Suitable for all standard building integrated mounting systems
  • Allows easy and flexible installation on roof-top use
  • Options: standard or black appearance available
  • 72 (6x12) monocryst. silicon solar cells 125 x 125 mm
  • Dimensions:
    1574 x 802 x 4,5 mm
    62 x 31.6 x 0,2 inches (new dim.)
 
Polycrystalline
At LDK Solar, we produce high-quality and high-efficiency multicrystalline photovoltaic modules. The multicrystalline power series of solar modules range from 160watts to 280watts in power output. Our solar modules are clean, environmentally friendly and built to our customers' and end-users' specifications. Adapting our product range to meet market demands allows us to provide our customers with a broader range of on-grid and off-grid solutions for residential, commercial, industrial and utility scale applications around the world.

Our PV modules are formed by interconnecting multiple PV cells in the desired electrical configuration through taping and stringing. The interconnected cells are laid out and laminated in a vacuum and then go through a curing, or heating process. Through these processes, our PV modules are sealed and become weatherproof and are able to withstand high levels of ultraviolet radiation and moisture. Assembled PV modules are packed in a protective aluminum frame prior to testing.
 
170P to 200P Series
Nominal Output (Pmax) [W]: 170 - 200
Voltage at Pmax (Vmp) [V]: 35.9 - 37.8
Current at Pmax (Imp) [A]: 4.76 - 5.3

7 Types available!
  • 72 (6x12) polycrystalline silicon solar cells 125 x 125 mm
  • Dimensions:
    1580 x 808 x 40 mm
    62.4 x 31.8 x 1.6 inches (new dimensions)
215P to 250P Series
Nominal Output (Pmax) [W]: 215 - 250
Voltage at Pmax (Vmp) [V]: 29.8 - 30.2
Current at Pmax (Imp) [A]: 7.23 - 8.28

8 Types available!
  • 60 (6x10) polycrystalline silicon solar cells 156 x 156 mm
  • Dimensions:
    1642 x 994 x 40 mm
    64.6 x 39.1 x 1.6 inches
270P to 290P Series
Nominal Output (Pmax) [W]: 270 - 290
Voltage at Pmax (Vmp) [V]: 36.2 - 36.5
Current at Pmax (Imp) [A]: 7.47 - 7.95

5 Types available!
  • 72 (6x12) polycrystalline silicon solar cells 156 x 156 mm
  • Dimensions:
    1946 x 976 x 50 mm
    76.6 x 38.4 x 2.0 inches
 
Solar Systems
LDK Solar has reached our goal to become the most vertically integrated PV company by also providing system integration. With proven experience, know-how and passion to help our clients, LDK Solar can provide engineering and design support, ensure the quality of the products and monitor the efficiency of the system.
We can also offer financing solutions, thanks to a strategic agreement with China Development Bank that will provide up to $ 8.9 billion of credit facilities to LDK Solar over a five-year period.
 
Residential kits
 
As the photovoltaic sector moves towards grid parity economies must be made along the entire value chain. That’s why a large integrated company like LDK now offers a complete kit for residential, agricultural and small commercial installations.

LDK offers both an in roof, architectural solution for new build and BIPV applications and a high quality on roof solution. LDK’s in roof solution fulfills the French criteria of integration of CEIAB (Comité d’Evaluation l’Intégration au Bâti).
LDK will provide attractive full-black laminates and full-black modules to ensure an attractive look to our installations.
Every kit consists of the following components:
  • High performance full black monocrystalline modules
  • High quality LDK Inverter for standard configurations
  • LDK mounting system for both BIPV or on roof applications
  • DC cable set
  • All other accessories: data logger and display, system documentation

3 Types available!

Nominal Output (Pmax) [W]: 185 - 190
Voltage at Pmax (Vmp) [V]: 36.9 - 37.7
Current at Pmax (Imp) [A]: 5.02 - 5.05

 
 
Projects
 
Site: Altamura (BA)
Country: Italy
Site: Altamura (BA)
Peak power: 1 MW
Technology: Ground mono axis
Modules: LDK 220W
Months since connection: 12
Production : 1.700.000 kWh
PR: 81% (+ 6% compared to JRC)
Site: Palo del Colle (BA)
Country: Italy
Site: Palo del Colle (BA)
Peak power: 1 MW
Technology: Ground fix
Modules: LDK 220W
Months since connection: 4
Production : 372.492 kWh
PR: 86% (+ 11% compared to JRC)
Site: Roccaforzata (TA)
Country: Italy
Site: Roccaforzata (TA)
Peak power: 1 MW
Technology: Ground fix
Modules: LDK 220W
Months since connection: 7
Production : 695.523 kWh
PR: 83% (+8% compared to JRC)
 
Site: Puglia
Country: Italy
Site: Puglia
Peak power: 3 MW
Technology: Ground mono axis
Modules: LDK 220W
Site: San Gregorio nelle Alpi (BL)
Country: Italy
Site: San Gregorio nelle Alpi (BL)
Peak power: 857 kW
Technology: Greenhouses and parking
Modules: LDK 240W
Site: Loria (TV)
Country: Italy
Site: Loria (TV)
Peak power: 309 kW
Technology: Greenhouses
Modules: LDK 230W
 
Cells
Manufacturing in-house PV cells and increasing the efficiency of solar cells is one of the most effective ways to reduce the cost of PV modules. We completed our 1 GW manufacturing line and can now produce our own cells in-house. We also developed new high-efficiency monocrystalline and multicrystalline cell technology. Manufacturing our own cells in-house enables us to reduce the cost of modules and increase quality management.
A PV cell is a device made from polysilicon wafers that converts sunlight into electricity by a process known as the photovoltaic effect. The conversion efficiency of a PV cell is the ratio of electrical energy produced by the cell to the energy from sunlight that reaches the cell. The conversion efficiency of PV cells is determined to a large extent by the quality of wafers used to produce the PV cells, which in turn is determined by the quality of polysilicon used in the ingot casting process.

Key Information: Research & Development Targets
Multicrystalline Cell Efficiency: Currently 16.29%, In 5 Years 19-21%
Monocrystalline Cell Efficiency: Currently 17.28%, In 5 Years 21.23%
 
Monocrystalline
We will commence production of monocrystalline cells in December 2010. PV cell manufacturing begins with the ultrasonic cleaning of silicon wafers followed by the chemical treatment of the wafer surface, which reduces the PV cell's reflection of sunlight. Through a thermal process, or a diffusion process, we then introduce certain impurities into the silicon wafer and form an electrical field within the PV cell. Then an anti-reflection coating is applied to the front surface of the PV cell in order to enhance it's absorption of sunlight. We screen print negative and positive metal contacts, or electrons, onto the front and back surfaces of the PV cell, with the front contact in a grid pattern to allow sunlight to be absorbed. Silicon and metal electrodes are then connected through an electrode firing process in a conveyor belt furnace at high temperature. We complete the manufacturing of the PV cells by testing and sorting.
 
Multicrystalline
We commenced production of multicrystalline cells in August 2010. PV cell manufacturing begins with the ultrasonic cleaning of silicon wafers followed by the chemical treatment of the wafer surface, which reduces the PV cell's reflection of sunlight. Through a thermal process, or a diffusion process, we then introduce certain impurities into the silicon wafer and form an electrical field within the PV cell. Then an anti-reflection coating is applied to the front surface of the PV cell in order to enhance it's absorption of sunlight. We screen print negative and positive metal contacts, or electrons, onto the front and back surfaces of the PV cell, with the front contact in a grid pattern to allow sunlight to be absorbed. Silicon and metal electrodes are then connected through an electrode firing process in a conveyor belt furnace at high temperature. We complete the manufacturing of the PV cells by testing and sorting.
 
Wafer
We are the world's largest manufacturer of solar wafers in terms of capacity, according to Solarbuzz. We have established a large-scale wafer manufacturing facility with an annual manufacturing capacity of approximately 3.0GW as of December 31st, 2010. Our leading position has enabled us to form strong strategic relationships with our customers, including some key cell and module players in the industry. Such strategic relationships have helped us gain feedback to improve our manufacturing process and our technology and enter into new long-term contracts. Leveraging our scale and market position, we are able to procure advanced production equipment on favorable terms.
A thin slice of crystalline silicon is used as the key component in a solar wafer. We have developed processing technologies to reduce our production costs at each step of the production process, which include recycling more polysilicon, producing bigger ingots, increasing wafer size, reducing wafer thickness, recovering slurry and increasing production yield.
 
Monocrystalline
We commenced production of mono crystalline wafers in March 2009. We have developed processing technologies to reduce our production costs at each step of the production process, which include recycling more poly silicon, producing bigger ingots, increasing wafer size, reducing wafer thickness, recovering slurry and increasing production yield.
We utilize large capacity, state-of-the-art mono crystalline pulling equipment enabling LDK Solar to produce to the highest industry quality standards and in a cost effective manner. After rigorous inspection criteria, the mono crystalline ingots are squared by wire squaring machines. Through high-precision cutting techniques, the squared ingots are then sliced into wafers by wire saws using steel wires and slurry composed of Silicon Carbide and Glycol. After the wafers are cut, they are cleaned and dried with a proprietary cleaning process and inspected to ensure adherence to strict customer bulk and surface quality requirements. Finally, the wafers are inspected before they are packed in boxes and shipped to customers or our cell facilities.




Available in 2 sizes:
Side:
156.0  ±  0.5 mm
Diameter: 200.0  ±  0.5 mm

Side: 125.0  ±  0.5 mm
Diameter: 150.0  ±  0.5 mm; 165.0  ±  0.5 mm; 200.0  ±  0.5 mm
 
Multicrystalline
We commenced production of multi crystalline ingots in May 2006. We have developed processing technologies to reduce our production costs at each step of the production process, which include recycling more poly silicon, producing bigger ingots, increasing wafer size, reducing wafer thickness, recovering slurry and increasing production yield.
We utilize large capacity, up to 800Kg charge size, state-of-the-art multi crystalline furnace equipment enabling LDK Solar to produce the highest industry quality standards in a cost effective manner. After rigorous inspection criteria, the multi crystalline ingots are squared by wire squaring machines. Through high-precision cutting techniques, the squared ingots are then sliced into wafers by wire saws using steel wires and slurry composed of silicon carbide and glycol. After the wafers are cut, they are cleaned and dried with a proprietary cleaning process and inspected to ensure adherence to strict customer bulk and surface quality requirements. Finally, the wafers are inspected before they are packed in boxes and shipped to customers or our cell facilities. Available in 2 sizes:
Side: 156.0  ±  0.5 mm and 125.0  ±  0.5 mm
 
Ingot
At LDK Solar, we produce larger monocrystalline and multicrystalline ingots. This innovation enables us to increase our yield of ingots and improve the utilization rates of our facilities thus reducing costs by reaching large scale economies. For example, LDK Solar produces 800-kg multicrystalline ingots which increase throughput production efficiencies by reducing manufacturing bottlenecks.
An ingot is a semiconductor material (e.g. Silicon) that is melted and cast into a shape suitable for further processing. We use our high-purity polysilicon as well as purchased and recycled polysilicon to manufacture our ingots. We test and categorize recycled silicon raw materials based on their technical properties. These recycled silicon raw materials then undergo mechanical grinding and chemical cleaning before they are mixed using our proprietary formula. Our ability to mix the materials in the right proportion is critical to the production of high-quality silicon ingots.
 
Monocrystalline
We commenced production of monocrystalline ingots in March 2009. To produce monocrystalline ingots, we place polysilicon into a quartz crucible in a furnace, where the polysilicon is melted. Then, a thin crystal seed is dipped into the molten silicon to determine the crystal orientation. The seed is rotated and then slowly extracted from the molten silicon to form a single crystal as the molten silicon and crucible cool. Once the single crystals have been grown to pre-determined specifications, they are surface-ground to produce ingots. The uniform properties of a single crystal promote the conductivity of electrons, thus yielding higher conversion efficiencies. We have developed manufacturing technologies that enable us to increase our yield of ingots, reduce electricity costs and enhance the utilization rate of furnaces and consumables, such as crucibles.
 
Multicrystalline
We commenced production of multicrystalline ingots in May 2006. To produce multicrystalline ingots, the molten polysilicon is changed into a block through a casting process in the multicrystalline furnaces. Crystallization starts by gradually cooling the crucibles in order to create multicrystalline ingot blocks. The resulting ingot blocks consist of multiple smaller crystals as opposed to the single crystal of a monocrystalline ingot. The output of a multicrystalline furnace is higher than that of a monocrystalline furnace. We have developed manufacturing technologies that enable us to increase our yield of ingots, reduce electricity costs and enhance the utilization rate of furnaces and consumables, such as crucibles.
 
Silicon
As a part of its vertical integration strategy, in 2008 LDK Solar constructed a polysilicon plant with two production facilities, near its wafer production facilities. With a total yearly production capacity of 12000 MT, this is the largest single polysilicon manufacturing plant site in the world. The installation of a closed loop polysilicon production process allows LDK Solar to produce and use on site many of the key chemicals and gases required to make silicon, while also recycling residual STC.
 
Production
Production Technologies
We use metallurgical silicon as a raw material to produce TCS, which is then used to produce polysilicon. This technology enables a high degree of hydrogen, HCI, TCS and STC to be recycled and re-used during the production process, thereby reducing waste output and lowering raw material cost. Our continuous closed-loop process is designed to increase production capacity per reactor, while reducing overall energy consumption and capital investment for a given level of production. Our advanced distributed control system, or DCS, improves production capacity and safety while reducing human-resource related operating expense. Our production process, including production, cleaning, packaging and transportation, conforms to relevant international standards and our comprehensive waste management system is compliant with national environmental protection standards.

Production Process
We use modified Siemens process for our polysilicon production. Our polysilicon production process starts with mixing HCl with a bed of silicon powder in a reactor which produces TCS. TCS is then purified through distillation and the by-product STC is converted back into TCS for re-use as a production input, and hence recycled in what is known as a closed-loop process. Next, high-purity silicon rods are exposed to purified TCS gas in a hydrogen environment at 1,080°C, allowing TCS gas to decompose and deposit additional silicon onto the rods. When the rods eventually grow to desired diameters, they are removed from the reactor and moved to a clean area for further processing. Finally, the rods are broken into chunks, impurities are segregated and the ultra pure polysilicon chunks are then used for our wafer production.
 
Innovation
LDK Photovoltaic Technology Research Institute (R&D center) was founded in February 2007 with a lot of senior specialists in PV industry and a lively R&D team working for it. Till now R&D center is equipped with about more than 100 professional R&D technicians, including more than 10 foreign experts and doctors.
The technology center is focus on researching of new technology and process, organizing R&D team to do technical research for resolving technology problems occurred in manufacture and improve process. Since the R&D center is founded, more than 100 R&D projects were undertaken, some of them were funding supported by State, provincial or municipal government. In December 2007, the Science and Technology Bureau of Jiangxi Province has approved the proposal of constructing a provincial Engineering Research Center for Photovoltaic Technology; in October 2009, the Science and Technology Ministry of China has approved the proposal of constructing a National Engineering Research Center for Photovoltaic Technology.
The technology center positively cooperate with leading domestic and foreign researches, do the scientific research with manpower and equipment resources of province, domestic and foreign universities, research institutes. The company has built strong relationship with universities and institutes by means of building Co-Lab or project cooperation, for example, Shanghai Jiaotong University and Nanchang University.

Strategy
The R&D center will pursue technological innovation trough R&D in all aspects of silicon materials, wafer and solar cells production according to the actual production of our company. Especially research on the key factors of solar cells in different periods to produce high-efficiency solar cells by adapting advanced equipments and materials. Ultimately, the status of LDK in the high-quality photovoltaic product industry can be consolidated.
As for meeting the requirement of increasing the level of vertical integration for the company, the R&D center will focus on resolving the technological problems and bottleneck in the integration process, furthermore, expand production capacity of LDK. The R&D center will continually make efforts on cost reducing and production efficiency improving, thereby,we can assure the cost of LDK have more advantages than other competitors.
The R&D center will promote the environmental protection and cycling economy, pay more attention to the source control, and take effective measurements in every aspect of the production, consequently construct LDK to be an environment protected company.
 
Achievements
Since the R&D center is founded, more than 100 R&D projects were undertaken: 7 projects were funding supported by State, provincial or municipal government (6 projects were funding supported by provincial government and 1 by municipal government); 1 project obtains provincial Prize for Progress in Science and Technology, 1 obtains municipal Prize for Progress in Science and Technology; 2 projects were awarded “Provincial Key Product”. In addition, R&D center formulated 2 national standards of photovoltaic materials and applied for 61 patents (12 patents were approved).



The Center has broken through many technical bottlenecks in PV technologies through hard working and innovating, has achieved fruitful results and significant awards, for example:
  • The biggest polycrystalline silicon ingot of the world– 800 kg ingot was produced by R&D Center of LDK on 8th, July, 2009.
  • 6 projects (such as “Solar Grade Polycrystalline Silicon Wafers”, “Solar Grade Polycrystalline Silicon Ingots”, “ Research on Raw Material Silicon with Good Performance of Filling Up and Preparation Method” and so on ) were highly appraised by provincial government,especially,the patent named “The recharging apparatus trial-manufacture of the DSS furnace” is awarded the excellent achievement prize of The Twelfth National Patent Awards, the municipal second prize of Technology & Science Advancement Prize of Xin Yu and municipal second prize of Xin Yu Patent Awards in 2010.
  • 1 project was awarded the 3rd prize by provincial government.
  • 2 projects (“Solar Grade Polycrystalline Silicon Wafers”, “Solar Grade Polycrystalline Silicon Ingots”) were awarded “Provincial Key Product”.
  • Led the effort of establishing several national standards for PV Products (such as “Standards for Solar Grade Polycrystalline Silicon Wafers”, “Standards for Solar Grade Polycrystalline Silicon Ingots and so on).
  • 61 Patents are under application, and 12 of them got granted.
 
         

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