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Italy |
INDEVA |
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Offer Profile
Scaglia Indeva is a world
leader industry for the design, production and sale of
industrial manipulators. Scaglia Indeva is supplying material handling
solutions and bespoke lifting and gripping tools since 1975. Their
manipulators range is the widest on the market as it comprises both
traditional pneumatic manipulators and evolved intelligent assist devices (IADs).
Pneumatic manipulators are suitable for handling offset loads and for
environments with explosion danger, whilst Intelligent devices for handling,
also known as INDEVA, are suitable for applications requiring speed of
movement combined with fine placement precision in quick and repetitive work
cycles.
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Product Line Up
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Liftronic® Series
Liftronic series
electric handling devices are also
known as INDEVA.
The INDEVA are not mere industrial lifting devices, but they are a real
evolution of the traditional industrial manipulators, a state of the art
modern material handling solution which allow precide positioning of the
load, fluid movements and speed.
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Liftronic®
The Liftronic series manipulators are evolved
industrial manipulators belonging to the INDEVA class (Intelligent Device
for Handling).
The INDEVA (or IAD – Intelligent Assist Devices) are electronic zero gravity
balancers and represent a new ergonomic solution in material handling,
solving today’s urgent need for increased productivity and safety. Models
are available from 80 to 320 kg capacity, including the end effector. It can
be applied to different supports: column with Orbit_Arm®, ceiling, overhead
rails and Liftruck®. Thanks to our modular tooling concept “MODULO”
and microprocessor logic, we can design and manufacture tool heads to suit
the exact requirements of our customers in all industrial fields.
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Technical features
GROSS CAPACITY: kg 320
Max work radius: mm 4000
Max lifting speed: 0,6 mi/second
Control: electronic
Power supply: 110/ 230 Volt A/C – 50/60 Hz
Max power consumption: 700 VA
Enclosure protection: IP 54
Work temperature: da 0° a 40° C
Noise level: 40 dB (A)
Safety devices: a failsafe mechanic lock is triggered in the case of a
power shortage and a brake limits the lowering speed of the motor
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Liftronic® Air
Latest generation industrial manipulators of the
INDEVA family. They combine the strength of traditional pneumatic
manipulators with the intelligence of the INDEVA.
- Their power for lifting is pneumatic, but they are electronically
controlled.
- They are suitable for handling offset loads.
- Models are available from 80 to 250 kg, that can be supplied either column,
ceiling or overhead rail mounted.
- Compared to traditional pneumatically controlled manipulators, Liftronic Air
offers important advantages which help improve safety, egonomics and
productivity.
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Capacity max: kg 250
Working radius max: mm 2700
Lifting speed max: 0,5 m/second
Control: electronic
Power supply: 115/ 230 Volt A/C – 50/60 Hz
Power consumption: 100VA
Enclosure protection: IP 54
Working temperature: from 0° to 40° C
Noise level: <70 dB (A)
Safeties: (when assembled with tooling):
The system stops automatically when a comunication error is detected (fault
inside the cables, fault inside an electronic board,...);
The system stops automatically when electric power supply switches off;
The system controls the balancer's pressures (at different levels) and verify
the congruencies between them:
The system stops automatically when a fault inside the proportional electrovalve
is detected;
The system stops automatically when a fault inside the proportional pneumatic
valve is detected;
The system stops automatically when the cylinder pressure isn't congruent with
required pressure;
In case of load drop Liftronic Air is much safer than traditional
pneumatic logic manipulator. The auto balancing model immediately counter
balance the different weight, thus keeping perfectly still , with no dangerous
sudden tool movements upwards. The load preset model feature a special safety
device that detect any possible sudden movement and stop it;
The system stops automatically in case of over acceleration (due to faults);
The system stops automatically when the STOP button is pressed (without the
intervention of programmable electronic boards - only electromechanical
elements).
The system also generates warning (without stopping the balancer) in order to
shown "out of range" working situations.
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Liftronic® Easy
Liftronic® EASY belongs to the Liftronic® series of
intelligent industrial manipulators; designed for simple applications and
non-complex and rapid work cycles. It is used with mechanic lifting tools
(hooks, pantograph chucks, jaws, clamps, etc…).
Liftronic® EASY features an advanced pre-programmed logic that makes its
performance really unique, yet it is simple to install and maintain. All
this together with its competitive price makes Liftronic® EASY a really cost
effective investment with very high short term returns. Different models are
available for capacities up to 240 kg and for applications on different
supports such as freestanding column, ceiling, overhead rails and jibs.
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GROSS CAPACITY: kg 240
Max work radius: mm 4000
Max lifting speed: 0,6 mi/second
Control: electronic
Power supply: 110/ 230 Volt A/C – 50/60 Hz
Max power consumption: 700 VA
Enclosure protection: IP 54
Work temperature: da 0° a 40° C
Noise level: 40 dB (A)
Safety devices: a failsafe mechanic lock is triggered in the case of a
power shortage and a brake limits the lowering speed of the motor
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Liftruck®
It includes an order picker to carry the pallet with
reels, the INDEVA Liftronic with articulated arm and the orbital tool head
for handling reels. Necessary in the textile industries in the texturizing,
spinning and weaving areas to load creels up to 5 m high with reels of max
40 kg . A single man can carry out the whole work cycle: collect the pallets
in the stock room and carry them up to the creel, place the spools on the
creel prior 90° rotation, collect and carry all the tubes and partition
carton blanks.
The operator can quickly and precisely pick and release the reels, by means
of the orbital toolhead with expanding chuck . The release is allowed only
when the reel is safely placed on the pin. The electronic balancer
INDEVA grants a smooth, quick and precise reel handling. Liftruck can
be used also for handling cardboard cases by means of a vacuum gripper.
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Max capacity: kg 50
Emax vertical excursion: mm 3000 mm
Max lifting speed: 0,6 m/secondo
Control: elettronico 24 Volt D.C.
Electrical consumption: 700 VA
Safety devices: a failsafe mechanic lock is triggered in the case of a
power shortage and a brake limits the lowering speed of the motor
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Serie PN
Scaglia INDEVA offers the most complete range of
industrial manipulators on the market, including both traditional pneumatic
manipulators and state of the art electronic manipulators, better referred
to as INDEVA.
PN series manipulators are traditional pneumatically controlled and driven
systems.
PN series balancers can be designed according to the ATEX regulations as per
the EU Directives 94/9 regarding applications in controlled environments
with danger of explosion, classified classes 1 and 2 (Gas).
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Compatto
PN COMPATTO is a pneumatic manipulator with rigid
vertical arm, suitable for applications in small size, low ceiling work
areas.
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TLifting speed max: 0,5 m/second
Rotation around column axis: continuous
Rotation around tool axis: standard : 550 dgrees; optional: continuous
Control: pneumatic
Air peressure: 6,5 Bar minimum
Work temperature: from +5° to +50° C
Noise Level: <70 dB
Optional feature: suitable for applications in controlled environment with
danger of explosion, according to the ATEX
Safety devices: equipped with safety devices that retain the grip on the
load, even in case of loss of air supply. Special brakes keep the arm and
gripping tool still when not used.
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Ergo
PN series pneumatic manipulator, with rigid vertical
arm, suitable for handling large size loads, especially when loads are not
reachable from the top (offset handling).
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Technical features
Lifting speed max: 0,5 m/second
Control: pneumatic
Air pressure: 6,5 Bar minimum
Excercise temperature: from +5° to +50° C
Noise Level: <70 dB
Optional feature: suitable for applications in controlled environment with
danger of explosion, according to the ATEX Regulations
Safety devices: equipped with safety devices that retain the grip on the load,
even in case of air supply loss. Special brakes keep the arm and gripping tool
still when not used
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Flex
Pneumatic manipulators series PN FLEX
Pneumatic manipulator with a flexible rope in place of the vertical rigid
arm. The PN Flex series pneumatic manipulators are suitable for the handling
loads having their baycenter on the Z axis of the vertical arm. They allow
flexible load picking/releasing movements.
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max Capacity: kg 80
Lifting speed max: 0,75 meter/second
Control: pneumatico
Air pressure: 6,0 Bar
Work temperature: da +5° a +50° C
Noise Level: <70 dB
Optional feature: suitable for applications in controlled environment with
danger of explosion, according to the ATEX
Safety devices: equipped with safety devices that retain the grip on the load,
even in case of loss of air supply.
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Zip
Pneumatic manipulators series PN ZIP
Compact and light pneumatic lifting device for quick work cycles and short
vertical excursion.
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Capacity max: kg 80
Control: pneumatic
Air pressure: 6,0 Bar
Work temperature: da +5° a +50° C
Noise Level: <70 dB
Optional feature: suitable for applications in controlled environment
with danger of explosion, according to the ATEX
Safety devices: equipped with safety devices that retain the grip on the
load, even in case of loss of air supply.
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Lean Manufacturing
Scaglia Indeva offers a wide choice of modular tubes,
joints, brackets, roller tracks and accessories, also known as Indeva
Lean System, suitable for the implementation of the principles of
Lean Manufacturing and continuous improvement (Kaizen philosophy).
Thanks to this large choice, ergonomic workstations, trolleys, carts,
dollies, flow racks, gravity fed racks, line-side racks, supermarkets,
shelving and modular stage systems are easily designed and quickly built
according to any need and for any use, for example in storage rooms, in many
material handling, assembly and manufacturing applications.
They are the ideal solution for the enterprises that want to simplify its
working cycles, increase its productivity and decrease costs.
Components can be reused for new and different structures if needed, not
only because they are modular but also because of their high quality and
resistance: the steel tubes are covered with an anti- abrasion thermoplastic
coat and the steel joints are anti- corrosion coated.
Scaglia Indeva guarantees the quality of the products, quick delivery,
qualified consulting service in any moment before and after sale.
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INDEVA Lean System
Scaglia INDEVA is a leading Italian
manufacturer of a modular tubes and joints system that enables you to build
a wide range of structures such as ergonomic workstations, trolleys, carts
and dollies, flow racks, gravity fed racks, line-side racks, shelving and
modular stage systems. These can be used in storage rooms, as along-the-line
supermarket, in many material handling, assembly and manufacturing
applications.
All the above mentioned modular structures are suitable for being integrated
into Lean Manufacturing or Kaizen environments.
This tubes and joint system is named Indeva Lean System; it is made
of tubes, connecting joints, brackets, rollers tracks, and accessories;
thanks to the wide range of all components you can easily build a structure
exactly as you wish, according to your specific need.
Structures made with Indeva lean System are easy to design, quick to
assemble and totally reusable.
The steel tubes are abrasion resistant thanks to a thermoplastic coat; the
steel joints are corrosion resistant;
INDEVA Lean System fully supports the principles of Lean
Manufacturing and continuous improvement (Kaizen Philosophy). This
simple-to-use solution will simplify your processes, increase your
productivity and decrease your costs.
Scaglia INDEVA SpA manufacture in Italy all Indeva Lean System
components, thus being able to guarantee their quality, as well as quick
deliveries and qualified consulting service both before and after the sale.
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Tools
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Tubes
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Rollers and guides
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Joints
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Supporting elements
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Casters
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Accessories
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Screws
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AGV INDEVA
Scaglia INDEVA Spa has launched to the market their
new automatic guided vehicle named AGV INDEVA, result of their long time
experience in the filed of automation and mechatronics, as well as custom
designed material handling and lean manufacturing solutions.
The AGV INDEVA is an automatic guided vehicle using magnetic tape guidance.
The AGV INDEVA suits different applications:
- Move back and forth along the assembly line
- Logistics loop. Along-the-line Supermarket
- Load carrying cart-JIT between assembly lines
- Driver free logistics train
- Mobile assembly line.
The structure of the automatic guided vehicle AGV INDEVA is made with the
modular tubes and joint system INDEVA Lean System, so that it can be
designed exactly according to each specific need.
Many are the advantageous feature of the AGV INDEVA:
- Reduces dependence on manual labour
- Does not requires changes on existing work areas
- Easily programmable for every routing need
- Quick and easy reconfiguration for layout or route changes
- Quiet and safe
- Equipped with obstacle sensors to stop the vehicle in case of objects or
persons on the route
- Modular and flexible: with INDEVA Lean System® your AGV can be made
exactly according to the application needs, reducing waste of space and
increasing efficiency
Up-to-date technology
- Closed loop control system: enables stable tracking of magnetic route and
higher speed in turns
- Touch screen for operator interface: enables quick and easy programming
- Availability of power and signal input/output: possibility of external
signal acquisition and additional motor drive
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