UNIVERTOR AE

Horizontal finishing machine

Modular designed finishing machine with WEISSER Pick-up system for parallel machining of one workpiece. The movable base carrier is equipped with robust centric clamps for the pick-up of shaft-shaped workpieces. No additional robots or gantry solutions are necessary, because the machine loads itself. Economical cutting to length and centering on the UNIVERTOR AE ensures precise workpiece pick-up for subsequent process steps within the complete machining operation. The design with robust disc or crown turrets enables spindling, milling, drilling and deep boring of the shaft ends using driven tools.

AE / AE-T
Max. Workpiece diameter 150 mm
Max. Workpiece length 600 mm
Max. Feed force X / Z 5 / 5 kN
Max. Feed force X2 12 kN
Working stroke X- / Z-axis 350 / 1.900 mm
Working stroke Z2-axis 457 mm
Max. Process speed X / Z 30 / 50 m/min
Max. Process speed Z2 30 m/min
Number of tools AE: 2 / 6 / 8 (2x)
AE-T: 2 x 6 (2x)
Dimensions AE: 5.050 x 2.750 x 3.150 mm
AE-T: 5.050 x 3.000 x 3.150 mm
Weight AE: 14.500 kg
AE-T: 17.000 kg
  • Left and right machine versions available
  • End machining of shaft-shaped components (milling, sawing, centering, drilling)
  • Easy automation, only pallet belt required
  • Patented pick-up principle adapted to use for end machining of shafts
  • Machine column with very good stiffness behavior and optimized damping properties due to remaining sand in the model
  • Linear guides designed in high accuracy and preload classes in all machine axes
  • Direct path measuring systems possible in all machining axes (glass scales)
  • High dynamics of all machining axes
  • Optimal chip fall downwards
  • Two HSK 63/80 machining spindles per machining side
  • 6-station crown turret HSK 63 per machining side
  • 8-station HSK 63/80 disc turret per machining side
  • 12-station HSK 63 disc turret per machining side
  • Center drive spindle possible instead of rigid centric clamping

Modular designed finishing machine with WEISSER Pick-Up System for parallel machining of two workpieces as twin version. The concept of a fixed and a movable disc or crown turret, in combination with the movable mounting slide of the centric clamping device, enables simultaneous machining on both shaft ends. No additional robots or gantry solutions are necessary, because the machine loads itself.

 

Advantages

  • End machining of shaft-shaped components (milling, sawing, centering, drilling)
  • Synchronous machining of two workpieces, for optimization of piece costs
  • Simple automation, only pallet belt required
  • Patented pick-up principle adapted for end machining of shafts
  • Machine column with very good stiffness behavior and optimized damping properties due to remaining sand in the model
  • Linear guides designed in high accuracy and preload classes in all machine axes
  • Direct path measuring systems possible in all machining axes (glass scales)
  • High dynamics of all machine axes
  • Optimal chip fall downwards
  • Tool turret with 2x 6-station HSK 63 per machining side

End machining
With the end machining technology WEISSER offers a solution for the face machining of shafts. Typical processes include deburring, facing, chamfering, drilling, centering and spindle machining. In addition to contour machining at the ends, both single and double- sided machining of shafts is possible. The technology also offers advantages in terms of cycle time and availability.

 

Simultaneous machining with AE-T
Highly productive simultaneous machining in one machine with two powerful disk turrets (4-axes). Intelligent technology processes and the combination of different machining steps offer high savings potential. Working with two tools simultaneously shortens the machining times of the workpiece and reduces the cost per part.

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