UNIVERTOR V

Multifunctional vertical turning center

The UNIVERTOR V offers outstanding manufacturing competence for diverse workpiece applications at highest productivity, continuous accuracy and finishing precision. In contrast to many other machine tools in the market, the UNIVERTOR V convinces with an outstanding performance and excellent precision in this machine category. Due to its high machine stability, the series is predestined for hard turning operations. Short cycle times enable high piece numbers and maximum economic efficiency. Therefore, WEISSER combines the manufacturing processes specified for the respective applications with the original WEISSER pick-up system and customized automation concepts to create a perfect, process-reliable system solution.

V400
Max. Turning diameter 350 mm
Max. Chuck diameter 400 mm
Max. Feed force X / Z 8 / 10 kN
Working stroke X1-axis 1.400 / 1.850 mm
Working stroke Z1-axis 400 mm
Working stroke X3-axis 240 mm
Working stroke Z3-axis 210 mm
Max. Process speed X / Z 75 / 30 m/min
Number of tools 8 / 12
Max. Speed 6.000 rpm torque drive / 12.000 rpm speed drive
Spindle bearing diameter 120 mm
Dimensions 3.100 x 2.500 x 3.000 mm
Weight 11.000 kg
  • Left and right machine variants
  • Machine columns with very good stiffness behavior and optimized damping properties due to remaining sand in the model
  • Linear guides designed in high accuracy and preload classes in all machine axes
  • All linear guides and feed drives arranged outside the working area for protection against chips
  • Direct path measuring systems in all machining axes
  • High dynamics of all machine axes
  • Optimum chip fall to the bottom
  • Self-built turning spindles with very good concentricity and axial runout accuracy values
  • Easy installation and removal of the turning spindle in the event of repairs
  • Main spindle A6 or A8 according to DIN 55026 possible
  • Interface in tool turret VDI or BMT
  • Simplified chuck change due to large working area opening and defined chuck change aid position
  • Faster throughput times due to modular system
  • Large work area and long traverse paths with compact machine external dimensions
  • Optimum setup friendliness and short non-productive times thanks to good accessibility, storage options and compact axis geometry in conjunction with improved axis accelerations
  • Additional storage space for tools and utensils directly on the machine
  • Integrated measuring probe
  • Driven tools (for drilling operations)
  • 4-axis machining (by additional turret on cross slide unit)
  • Additional internal grinding unit
  • Additional external grinding unit
  • Combination of turning and grinding in smallest space

4-axes machining
Highly productive simultaneous machining in one machine with two powerful disk turrets (4 axes). Intelligent technology processes and the combination of different machining steps offer high savings potential. Working with two tools simultaneously shortens the machining times of the workpiece and reduces the cost per part.

 

Rotational turning
With the rotation turning process developed and patented by WEISSER, precisely machined surfaces can be generated with twist-free finishing precision and thus replace the expensive grinding operations. The simultaneous rotation of workpiece and tool cutting edge reduces the machining time by up to 77 % compared with hard turning.

 

Hard turning
Hard turning describes the turning of steel with a hardness of more than 45 HRC. It is an efficient alternative for grinding hardened workpieces. The advantages of this process are shorter cycle, set-up and tooling times as well as the relatively lower investment costs and the options of wet and dry machining.

 

Out-of-round turning
3 times capacity with WEISSER HOT system for shorter piece times and lower piece costs. The technology enables the highly productive machining of a wide range of workpieces, such as pistons for combustion engines, camshafts, polygonal profiles or the production of polygon shapes (shaft-hub connections) with process-oriented perfection.

 

Internal / external grinding
Machining with the technology of external and internal cylindrical grinding in one machine is exemplary for perfect hard fine machining of rotationally symmetrical workpieces. In order to achieve optimum cycle times, this machining technology can be combined with hard turning or rotational turning processes.

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