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- Offer Profile
- We design and manufacture
modular components including the revolutionary GRAPHIT composite system and
the classic LEANTEK steel tube-and-bracket system.
All systems are industrial-strength, easy to adjust and configure, and
completely reusable. A range of related products and accessories allows us
to provide our customers complete solutions, installed and integrated into
Configure a Trolley
Configure a Workstation
Configure a Conveyer
Configure a Dynamic Rack
Our Solution Teams combine expertise in lean methodology with practical experience across a diverse range of industries. By diagnosing issues, identifying opportunities for process improvement, and creating cost-effective solutions they add value far beyond the supply of components.
Our modular systems protect components during handling, storage and transportation. Structures are built to match the precise size and shape of items. This helps ensure that items are supported safely and securely at all times. Cases, frames, foam inserts and similar devices can be integrated into structures. This enhances item security and integrity, and helps maximize use of available space or volume. Modular structures also present items at the right height and position. This helps to reduce unwanted movements and reduces the risk of damage. Structures are easily modified so that improvements can be introduced at any time.
Our modular systems improve ergonomics. Modular ergonomic workstations and storage and handling structures are built to present items at the best height and position for easy access. This reduces the number and size of movements needed to complete each working task. Processes are more ergonomic which helps to increase productivity and efficiency. Operatives are also less fatigued. Structures are easily modified so that ergonomic improvements can be introduced at any time.
Our modular systems save space. Structures are built to precisely the right shape and dimensions for the specific handling and storage task. They can also be optimized for the shape and size of individual items. This reduces wasted space and maximizes the density of storage and picking facilities. Structures are easily modified when requirements change to ensure continued space and performance efficiency.
Our modular systems support visual management. Structures include message boards, information displays, display frames, and supports for audio-visual equipment. These can be integrated with each other, with modular production facilities, and with conventional structures to create sophisticated and stylish visual management platforms. Components are available in a range of colours to match customers’ corporate styles. Structures are easily modified when requirements change.
Our modular systems reduce waste. Structures are built to precisely the right shape and dimensions for the specific handling and storage task. This reduces wasted space. Structures also present items at the most convenient position for easy access. This reduces wasteful movements to maximize productivity and ergonomic efficiency. Structures are easily modified when requirements change to ensure ongoing waste minimization.
Our modular systems are ideal for picking solutions including carts and trolleys, parts stores, pick-and-pack stations, static picking faces, live racking and large-scale split- or full-case picking facilities. Each structure is built to make the best possible use of space and present items at the right position. Material flows can be optimised to support FIFO and KanBan. Structures can be integrated with each other and with conventional facilities. They create highly dynamic, efficient and ergonomic picking environments.
Our modular systems can be used to create structures for almost any kind of application. Where materials need to be stored economically or moved with a minimum of effort, our custom applications allow optimum presentation to the operators. When processes change, adjustments can be made quickly and easily; in most cases with a simple Allen key.
Stands, Kiosks and Booths
Our modular systems are the perfect way to rapidly construct robust, great-looking structures for one-off events or permanent outdoor use. Lightweight, rapid assembly – great for mounting banners and advertising hoardings, building staging or podiums, storing equipment and displaying merchandise. Our systems have been used in sporting events across the world, including London 2012 Olympics.
Carts & Trolleys
Our modular carts are ideal for handling items in a variety of settings, including manufacturing, retail and distribution. They are lightweight and manoeuvrable for easy and safe manual operation. They can be built specifically for the application, for example to handle unusually shaped or sized items. Conventional solutions would be impractical or too expensive in these situations. They are also ideal for high value, painted or fragile components that require special care or protection.
Our modular information cubes provide a distinctive and stylish way to present news and data in any setting. Installations can be created to match specific requirements. They can be modified quickly and easily at any time. Structures can be integrated into visual management, production environments and other settings. This helps to promote engagement and understanding.
Modular ergonomic workstations offer an adaptable, practical and economical alternative to fabricated benches. Installations can optimize use of available space , maximize process performance and deliver ergonomic improvement. They can be modified quickly to introduce incremental improvements or meet evolving requirements.
Automatic Guided Vehicles
Automatic Guided Vehicles (AGVs) are playing an increasingly important role in manufacturing and distribution environments. When implemented properly, they can improve efficiency, safety, and reduce manual handling burdens. AGVs require various structures around them, and modular solutions are ideal for this – allowing and encouraging continuous process improvement.
Tool and Equipment Storage
Tools and equipment can represent a major investment for any business, and their storage, organization and security can have a big impact on costs and efficiency. Our systems enable custom storage, visual management, and protection of delicate or valuable items. With our extensive experience designing work cells to optimize efficiency, and a range of shadow boards and other parts protection materials, we can help you ensure your tools and equipment are organized, used and stored stored safely and securely.
Live Storage Racks
Our modular live storage racks can be integrated into manufacturing and storage applications. They maximise efficiency, optimise material flows and make the best possible use of available space. Properly designed they will present items at the ideal height and position for simple and ergonomic access. They can be modified quickly and easily to support process change and enable incremental improvements.
Using the very latest technology and materials, and 30 years’ experience providing solutions for some of the world’s best companies, we produce a range of components to suit almost any environment. Whether it’s a production line, manufacturing cell, cleanroom, retail display or outdoor sporting event, we have a product range to suit.
Our flagship GRAPHIT range uses ultra-light composite brackets in conjunction with Aluminium, Carbon or Steel Tube. With the widest range of brackets it offers the ultimate in design flexibility, and ESD and clean-room-friendly components provide for demanding environments.
The beauty of the Graphit modular system is that it is designed to support change. Components are extremely versatile and inexpensive. Graphit fits perfectly with lean implementation programs and affords the instant roll out of solutions generated as a result of Kaizen activities. Interchangeable and reusable, modifications can be made quickly and easily using basic tools in response to evolving production requirements.
The Graphit system offers high-strength, low weight and fully adjustable solutions. Quick to assemble, Graphit is weatherproof and steam-clean friendly, strong and quick to adjust. The rigid structures are durable and attractive, available in a range of finishes and colours, opening up application possibilities for all sectors.
GRAPHIT BLACK our range combines the specific advantages of composite systems; lightweight, tactile, easy-to-assemble brackets – with some characteristics of classic steel systems, such as slim bracket profiles and better visual coordination with existing steel solutions. A wide creative range of design-focused components. This range is stronger and incorporates advanced features and benefits at a price that remains highly competitive.
graphit-blackCOMPATIBILITY AND RE-USE
The brackets can be used with any compatible (28.6mm) system’s tubes without marking or damaging them. This encourages reuse by maintaining the appearance and integrity of components.
The LeanTek steel tube and joint system, invented by Trilogiq, has been the benchmark for manufacturing companies for almost three decades. Although composite systems are rapidly replacing steel in many scenarios, we continue to support customers using steel systems.
Shadow boards play an increasingly important role in 5S compliant workplaces, improving the visual management of tools and stock. Easily integrated with our workstations and storage applications, we can create custom shadow boards for almost any scenario.
ESD & Carbon
Our Leantek and Graphit ranges offer ESD conductive, dissipative and insulation products, carefully designed to eliminate the problem buildup of static electricity and insulating conductivity. The ideal solution for manufacturing applications such as electronics packaging, safety applications, and the production of automotive parts, they are effective in protecting electrical components from damage, because the surface has electrically dissipative properties.
ESD material can also be used outside the ESD room to prevent any electric and or electrostatic risk to your products (fluid and liquids, electronic devices, etc). Our ESD tubes and brackets will also minimise the risks associated with wet food and drink production, solvent distribution and working with flammable chemicals.
Slow release static charge
Insulating conductivity, eliminates particle emissions
Non-corrosive to electronic components
Idea for parts protection and low humidity environments.
Automatic Guided Vehicle Systems
Automatic guided carts (AGCs) and vision guided vehicles (VGVs) both represent the next generation in flexible material handling technology. Both of these material handling options integrate well with custom designed delivery carts to support material delivery in production, assembly, and distribution operations. Implementing an AGC or VGV system typically results in rapid return on investment along with an increase in productivity, safety, and quality.
Our modular systems provide the flexibility and versatility that manufacturers need. Installations can be created simply and quickly. Potential uses include workstations, live storage, lineside racking, carts, trolleys, and KanBan/FIFO material flows. Crucially modular systems allow these structures to be modified at will. This helps manufacturers to enable process change, incremental improvements and new ways of working.
Our modular systems are ideal in both the semi-truck sector and the severe-duty sector of the heavy truck industry. Our track record of success and prototype development has quickly proven that we can handle almost any challenge.
Additionally, our experience of material handling in the aerospace industry gives us the insight and expertise for the implementation of kitting and part presentation solutions that address heavy truck manufacturing challenges from a fresh perspective.
Trilogiq has enjoyed the opportunity to participate in a number of successful implementations in this industry, confirming that our solutions are ‘strong enough’ for this sector.
Our modular systems are ideal for appliance production. Structures can be used throughout the supply chain – from supplier to lineside. This enables users to handle and store critical and sensitive components and sub-assemblies safely, accurately and efficiently. By optimizing material flows, these structures ensure items are always in the right place at the right time for high-performance lean manufacturing.
As many aspects of appliance production, such as market specific product options, long supply chains, and repetitive assembly are similar in the automotive industry, innovations can be cross transferred from one industry to another rapidly and successfully.
Farm and Outdoor Equipment
Our modular systems offer robust solutions for the farm and outdoor equipment industry.
Trilogiq has already worked with several OEMs and Tier 1 suppliers to evaluate their intra-facility logistics processes and implement improvements as large scale changes and material handling improvements have become necessary to support changes within the industry.
Many of our best practice approaches used in the automotive and aerospace industries apply and a combination of the two often yields the best results.
Starting with changes to line-side, material presentation and delivery, we have worked with customers to redefine their approach to supermarkets and delivery carts, and begun to implement automatic guided vehicles with no-touch tote delivery.
Our modular systems provide the flexibility and versatility that manufacturers need. Installations can be created simply and quickly. Potential uses include ergonomic workstations, storage, lineside racking, carts, and KanBan/FIFO material flows. Crucially modular systems allow these structures to be modified at will. This helps manufacturers to enable process change, incremental improvements and new ways of working.
Our modular systems are ideal for aerospace and other high-precision manufacturing and engineering applications. Structures can be used throughout the supply chain – from supplier to lineside to customer. This enables users to handle and store critical and sensitive components and sub-assemblies safely, accurately and efficiently. By optimizing material flows these structures ensure items are always in the right place at the right time for high-performance lean manufacturing.
Our modular systems were invented for the automotive industry. We work with some of the biggest global brands to support their production processes. The adaptability and versatility of our systems makes them perfect for fast-paced, multi-platform manufacturing environments. They are used at every stage of the automotive supply chain. Applications include component supply carts, ergonomic production workstations, lineside storage racks, specialty carts for handling painted parts and awkward shaped components.
Our modular systems are widely used in sorting offices and distribution centers in the UK and Europe. They enable the simple and efficient handling of all kinds of postal items. Structures include sorting frames, tote fills, recycle stations, and ergonomic 5S workstations. We have devised and implemented many solutions for postal service providers. These have improved productivity, reduced work-related injuries, and saved millions of Euros each year.
For direct sales and e-business operators, we offer solutions that provide much-needed lightness and ease of handling when it comes to order preparation and retail display. The modularity also helps to cope with varying customer volume profiles, and the ability to dismantle, store, and rebuild in response to seasonal trends.
Originally developed to support lean manufacturing and cellular production, the primary use of our modular systems is to create highly efficient, ergonomic and adaptable structures for displaying, storing and handling items in the warehouse and showroom.
Structures can be optimised for the shape and size of the items being handled and the specific space available. They can be adapted as often as required to maintain efficiency and make improvements. These benefits have ensured that modular systems are now widely used for retail, display and exhibitions.
Our modular systems are ideal for handling and storing a wide range of items in food processing and food service. Structures can be created to match the specific application. These can be modified quickly and easily to meet changes in requirement. This also protects and prolongs the original investment. The use of advanced materials including composites and stainless steel ensure these structures can withstand humidity, dust, liquids and other forms of contamination. This also makes them easy to clean and disinfect to ensure the highest levels of hygiene. Our Graphit system offers a stylish and versatile alternative to traditional storage and handling equipment.
Our modular systems are ideal for handling and storing a wide range of items in the medical and healthcare sectors. Structures can be created to match the specific application. They can also be modified at will to meet changes in requirement, protecting and prolonging investment. Advanced materials including composites and stainless steel ensure these structures can withstand humidity, dust, liquids and other forms of contamination. It also makes them easy to clean and disinfect to ensure the highest levels of hygiene. All Graphit components are certified for the H2O2 and Spor-Klenz tests. This means they can be used in white rooms alongside traditional welded stainless steel systems. Graphit is the only system of its kind that offers these benefits.
Our modular systems are ideal for electronics production and other high-precision manufacturing. Structures can be used at every stage of the supply chain from incoming component supply to delivery of finished products to customers. Applications include component supply carts, ergonomic production workstations, and lineside racks. Modular systems are also ideal for building specialty carts to handle delicate and high-value components, sub-assemblies and finished products safely and accurately. They optimize material flow to ensure items are always in the right place at the right time for high performance lean manufacturing.
Our modular systems are used extensively throughout the transport, logistics and distribution sectors. They enable the simple, efficient and safe handling of all kinds of items. Possible applications include picking carts and flow racks. These can be configured to support operations such as stand-alone pick faces, pick-and-pack stations, and large-scale split or full-case picking facilities. Component carts enable the safe and efficient handling and transport of delicate and high value items.
Trolleys, racks and mobile storage units built from our modular systems are tough, light, ergonomically superior and easy to reconfigure. Our wide range of colours and tube styles means they can be coordinated with your venue decor and branding. Our composite brackets paired with stainless tubing are resistant to corrosion by liquids and easy to clean and maintain.
Extremely versatile and reusable, our custom built solutions are fully adjustable and ideal for mobile storage and catering, providing the toughness and cleanliness so important in the hospitality sector.
Our modular systems are great for events and exhibitions. Their adaptability means almost any structure is possible. They can be used to create anything from simple banner frames to information kiosks, display stands, promotional trolleys and more. The only limit is your imagination. Our systems were used to create the drinks stations at successive London Marathons and at the London Olympic Games marathons in 2012.
Our modular systems support new levels of adaptability and versatility
throughout the defence sector. Structures can be created for almost any handling
and storage application. They can be reconfigured quickly to meet changes in the
requirement. Structures optimise performance and utilisation of space in any
setting. They can be disassembled and reassembled quickly for ease of
transportation between sites. This is ideal for operational units on the move.
Components are lightweight, strong and durable. This helps to ensure performance
in rugged and demanding environments.