Mold-Masters
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- Offer Profile
- We design, manufacture, and support a full range of hot runner products, including hot runner systems, temperature controllers, hot halves, and gating technologies. We are always looking to deliver the ultimate in melt delivery and control systems.
Product Portfolio
Mold Masters
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Mold-Masters is a proud member of the Milacron family of brands
Established in 1963, Mold-Masters is one of the world’s leading suppliers of hot runner technology and systems.
We design, manufacture, and support a full range of hot runner products, including hot runner systems, temperature controllers, hot halves, and gating technologies. We are always looking to deliver the ultimate in melt delivery and control systems.
A strong history of performance- Over five decades of driving industry firsts
- More hot runner options and features than any other manufacturer
- Superior technology enabling customers to produce higher quality plastic parts, faster, reliably, and cost effectively
- Offices and manufacturing facilities supporting customers worldwide
- A relentless commitment to customer service and support
Hot Runner Solutions
MASTER-SERIES
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Quick start-ups, reliable part quality, superior uptime and faster cycle times, the Master-Series line of hot runner systems offers state of the art performance and precision.
The Master-Series has raised the bar in unsurpassed performance, reliability and value in hot runners. The culmination of over 40 years of design innovation by the pioneers of hot runner technology, our Master-Series delivers guaranteed performance, system and tip reliability, consistent heat profile and quick start-ups.
With over 15 gating styles and limitless manifold configurations, the Master-Series utilizes a pre-wired, assembled and tested connection board, and is the industry’s most comprehensive and versatile hot runner solution.
FEATURES- Compact and flexible hot runner featuring CIC Technology designed for precise heating.
- Fully customizable for shots up to 3,500 g.
- Runner sizes to 18 mm and nozzles up to 900 mm long and 16 mm wide.
- Hydraulic or pneumatic actuator valve gate system, allows for precise sequential part injection.
- Option for individual servo valve gate control and pin position indicators.
SUMMIT-SERIES
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Mold-Masters is proud to introduce the Summit-Series, our new line of premium hot runners.
The Summit-Series is Mold-Masters’ new, premium hot runner line. The stainless steel hot runner system runs with 4 times less thermal variation from setpoint, compared to the typical thermal variation seen in a nozzle with a heater band. With less than 5% temperature variation, this nozzle series is ideal for molding shear and temperature sensitive resins like PC, POM and PBT. The nozzle profile is especially effective for medical market molding where precision is tantamount. The series offers new valve gating methods using servo controlled actuators that makes the Summit-Series the top-of-the-line performance hot runner on the market.
FEATURES:- Stainless Steel hot runner creating a chemical resistant system
- Summit nozzles with +/-5% Thermal Variation perfect for PC and other thermal sensitive resins, especially effective for medical market molding
- Valve Pins with coated Front Ends for quality and durability
- EcoDisk to promote energy efficient performance
- Anti-leakage valve disk stem plus individual electric actuators
ACCU-VALVE
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The Accu-Valve cylindrical valve gating system provides reliability with precise alignment, optimal gate temperature control, patented design and robust valve actuation.
The Accu-Valve cylindrical valve gating systems are the most reliable valve gate designs available. Using a patented design with precise alignment, optimal gate temperature control and robust valve actuation. Two designs are available, perfectly suited for specific applications and resins creating perfect parts every time.
FEATURES- Pristine cylindrical valve gating of commodity and engineering resins.
- Continuous 360º pin guidance.
- Cycle guarantee available**.
- Robust gate longevity.
- Less than 150 shot color changes.
FUSION SERIES G2
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Drop-in, single point connections ensure easy installation and faster start up times. The Fusion G2 is unfailing and user-friendly, just drop-in, connect and go.
The new Fusion Series G2 drop-in, single point connection design ensures easy installation, faster start-ups, reliable operation and user-friendly maintenance for medium and large part molding applications. Fusion G2 is the industry leading hot runner for molding large automotive parts such as bumpers and dashboards and white goods.
FEATURES- Screw-in, slim profile nozzles.
- Multiple heater zones per nozzle for optimized thermal profile field.
- Replaceable nozzle heaters.
- Integrated leak proof protection.
- Completely pre-assembled and pre-wired.
- Quick access to spare parts due to modular standard components.
VISION
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Mold-Masters provides highly integrated hot runner solutions, and Vision is no exception. Engineered for consistency and reliability, Vision distributes heat evenly while improving temperature control.
With standard components and drop-in features the Vision system ensures faster delivery time, easy installation, quick start-ups, and user-friendly maintenance. The clear choice for automotive lens/housing and white goods molding applications.
FEATURES- Specially engineered angled manifold assembly
- Pre-assembled and pre-wired
- Field replaceable components including heaters
- Quick actuator disassembly to release valve pin
- Optional dual thermocouples
- Optional water cooling nozzle jacket
- Optional Drop-in functionality with quick disconnects
ACCU-LINE
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Whether you’re looking for an effective proto-type option or a solution for a high production single cavity system the Mold-Masters Accu-Line offers exceptional value in a comprehensive design.
Available with our Master-Series line of nozzles and a variety of valve gating options, the Accu-Line Single Nozzle System boasts an industry-best heat profile and optimal gate longevity resulting in better part quality. The inline actuator unit is fully integrated within the stationary machine platen. This reduces stack height and required mold backing plate material by up to 2/3’s.
FEATURES- Robust design based on rigorous site application and life cycle testing.
- In-line design eliminates mechanical issues with off center loading valve.
- Brushings follow the same design principles used in Master-Series valve gating systems – ensuring leak proof protection and maximum uptime.
FEMTO-LITE
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Valve and open gate options specifically engineered for medical, personal care and small closure applications. Addresses challenges for molds with tight pitch and inside gating.
The Femto-Lite is an 11 mm wide hot runner nozzle ideal for small closures, flip-top caps, personal care and multi-material / multi-colour products. Engineered for applications requiring inside gating and tight pitch designs, its 19 mm pitch and a flange to tip heat profile make it suitable for a wide variety of thermoplastic resins.
Femto-Lite Valve Gate
The Femto-Lite has a no-compromise valve gate solution for molds with tight pitches or inside gating.
The smallest valve gate with the largest bore, ensuring reduced pressure drop:- 12 mm gate access
- 6 mm flow channel
- Flange and pin (2.5 mm) designed for strength with removable valve gate seals.
FEATURES
- Standard lengths from 73 to 163 mm.
- A 3.5 mm runner diameter and 12 mm well bore make Femto-Lite suitable for close gate-to-gate spacing.
- Available in five gating options for both tip and sprue gates.
MELT-CUBE
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Mold-Masters® innovative Melt-CUBE technologies provides precise cavity-to-cavity balance, excellent vestige control, easy start-ups and low injection pressures for a variety of crystalline and amorphous side gating applications.
The Melt-CUBE allows for higher pitch density compared to other designs and easy tip replacement in the press. The patent pending design also enables faster cycles and pristine gates with an additional temperature control zone at the gate. The minimized gate to parting-line distance offers an optimal thermal condition. The design offers simultaneous gating of 2 to 16 cavities and is able to process engineering grade resins. The Melt-CUBE has tips angled at 15, 30, 45 and 60 degree from horizontal. Melt-CUBE is an ideal solution for medical molding applications such as syringes and pipettes.
FEATURES- Symmetrical geometry of the Melt-CUBE ensures complete rheological balance.
- Dedicated heating system in the cube to provide optimal heat control in the gate area.
- Patented sliding expansion joint, called the Melt-Link™, between the nozzle and the Melt-CUBE, prevents the thermal expansion of the nozzle from affecting the fixed and precise location of the tip in the gate.
- Optional individual shut-offs to each cavity.
- Melt-Start™ temperature controller software to automatically implement the correct start-up and shut-down sequence on all components of the system.
MELT-DISK
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Melt-Disk technology provides precise cavity-to-cavity balance, excellent vestige control, easy start-ups and low injection pressures for a variety of crystalline and amorphous side gating applications.
The Melt-Disk offers optimal heat control in the gate area. The disk acts as a “mini-manifold” in applying heat to the runners right up to the hot tip seals. The Melt-Disk delivers advanced performance with its leak-proof seal. When cooled, the seal can be conveniently removed for easy maintenance.
FEATURES- Ideal for such parts as pipettes, syringe barrels and needle shields.
- Up to 192 cavities capable of being produced in molds.
- Wide range of thermoplastic resins including LDPE, PP, P.A.6 and acrylics.
- Optimal solution for the medical, packaging or teletronics industry.
SPRINT
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Closure solutions engineered for speed. Hot and valve gate solutions engineered for lightning-fast cycles. SPRINT. Engineered to keep you ahead.
In today’s business climate, you have to continually innovate and change to stay ahead of the competition. Which is why Mold-Masters is the new choice for closure hot runner technology. SPRINT gives you lightning-fast colour changes, optimal part quality and greater durability for maximum uptime, while dramatically reducing overhead. Choose SPRINT, the world’s only full-service hot runner partner.- Closure systems engineered for speed
- Hot tip / valve gate solution specifically engineered for applications running 3 to 6 second cycles.
- Color changes, industry fastest guaranteed.
- Superior fill balance on high cavity tools.
FEATURES- Superior gate vestige control in either valve or open gate systems
- True cylindrical valve gate solution for fast cycling molds.
- Gate design allows optimum gate cooling and top panel cooling in front of the nozzle.
- Designed for effective mold decompression.
- Sprint valve gate available with pneumatic actuation or E-Drive systems.
- Manifolds and gate seals designed to deliver industry leading color change.
- The NEW EcoDisk is a 7mm ceramic pad installed flush to the bottom of a clamp plate in the position above the pressure disk.
- Better thermal stability is also achieved with the EcoDisk ceramic.
AXIOM SINGLE STAGE
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Innovative preform tooling solutions that provides leading PET preform molds conversions refurbishments and replacement stacks.
The M-PET Single Stage preform tool sets the standard for solution designed hot runner technology. Continuous innovations have resulted in faster cycle times and better in-line valve balance, which leads to a reduction in overall cost. Superior bottle and gate quality offer higher yield and increased design flexibility. And fast, simple startups mean a reduction in downtime and more effective production. When results are required look to MPET Single Stage solutions.
FEATURES- The iFLOW manifold technology offers a rheologically balanced in-line solution that improves part-to-part uniformity and results in rapid color changes.
- Hydraulic valve gates, with proven Master-Series nozzle technology that have quick, reliable actuation and reduced crystallinity.
- Our brazed-in nozzle and manifold heaters, along with valve disk technology, reduce maintenance time and production.
- 1-20 drop hot half designs for injection blow machines (IBM) and injection stretch blow machines (ISBM).
M-PET TWO STAGE
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Innovative preform tooling solutions that provides leading PET preform molds, conversions, refurbishments and replacement stacks.
Innovation doesn’t happen in isolation. It happens when blue-sky thinking meets down to earth knowhow and exceptional supply chain execution. The sort of innovation that we are known for, now applied to PET tooling for industry-leading results. Introducing M-PET – the new PET preform tooling solution designed for the standards of tomorrow
iFLOW Hot Runner Technology Features and Benefits:- Faster fill times
- Reduced hold time and pressure
- Lower AA levels
- Lower energy consumption
- Rapid color changes
- Reduced maintenance costs
iCOOL Mold Technology Features and Benefits:- 5-10% reduced cycle times
- Reduced water consumption
- Improved dimensional stability
- Longer mold and taper life
- Lower energy consumption
Overall Tooling Features- 100% interchangeable with existing mold and hot runner platforms
- Standard interface for water, air and electric connections
- Fits into all major machine platforms including post mold cooling technologies with 1 to 4 position take offs
Cold Half Features- Universal mold design fits into other machines without the need for a retrofit kit
- Patented iCOOL conformal cooling technology for reduced cycles, lower water consumption and improved dimensional stability
- Long life stack designs for extended cycles between refurbishments
- Patent pending Rapide quick part change option
- Optical part detection
Hot Runner Features- Unique iFLOW hot runner design for rheologically balanced filling from 2-144 drops
- Optional group or individual nozzle tip control
- In-press replaceable nozzle tip and insulator
Mold and Hot Runner Conversions / Refurbishing- Precision stack components are produced centrally, while the exchange and rework of the mold base is completed at M-PET refurb centers globally to reduce costs and downtime
- Three levels of hot runner refurbishing packages are available
- Each refurbishment comes with an inspection report and warranty for the completed work
E-MULTI
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An all-electric injection solution, the E-Multi converts conventional injection molding into highly efficient multi-shot machines.
E-Multi is an all electric, servomotor driven, mold or platen mounted, fully mobile auxiliary injection unit for multi-material or multi colored applications. E-Multi is the perfect solution for Molders who are looking to economically optimize their existing injection molding machine assets with an auxiliary injection unit solution that is highly mobile, compact and foot print neutral. Maximize injection-molding performance, reduce costs and attack new markets in multi material application by leveraging the simplicity and precision of E-Multi.
FEATURES- Precise servo motor driven reciprocating screw design.
- Flexible mounting options.
- Designed for multi-cavity molds (2-128 cavities)
- Standard Euromap / SPI communication interface.
- User friendly, multi-language 15″ touch screen HMI.
- Production ready and robust process control.
- Wide range of available integrated mold control modules.
- Machine mount Radial option.
E-DRIVE
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For synchro-plate solutions, when pitch is too tight between cavities, use single individual actuators. E-Drive provides power cleanliness and precision of a servo motor all in a compact, energy-efficient footprint.
E-Drive is the commercially viable electric valve gating solution designed for multi-cavitation and precision molding applications in clean room and oil-free environments.
Its valve pin plate concept utilizes the full capabilities of servo technology without any compromise in speed or force. The servo motor’s power is transmitted to the valve pin plate by a timing belt and two ball screws resulting in precise linear motion to open and close the gates.
The easy-to-use E-Drive controller ensures precise set-up and full motion control. Absolute position encoder and servo feedback control guarantee the correct positioning and make pin position re-adjustment unnecessary.
FEATURES- Designed for multi-cavity molds (2-32 cavities).
- Shortest pin open and close times (~0.1 sec).
- Stroke 1 to 10 mm.
- Duty cycle of 1.5 seconds.
- High repeatable precision.
- Easy set up and control navigation suitable for Master-Series, Femto, Pico and Centi nozzles (pin diameter 3 mm) and various valve gating options including Accu-Valve.
Process Control Systems
M1 CONTROLLER
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The TempMaster M1 controller maximizes injection molding performance of any hot runner with the advanced features of a touch screen unit but with an optimized, minimum footprint.
The TempMaster M1 controller boasts a minimum footprint with the advanced features of a touch screen unit. It’s adjustable touch screen includes diagnostics technology that optimizes hardware configuration and performance. The unit is plug and play, making it extremely user-friendly with quick start-ups that reduce scrap and energy usage.The unit is available in 6,12, 24 and 48 zone configurations, with 6 zone cards at 15 amps per zone. Future-now technology provides advanced accurate measurement, control and feedback.
M2 CONTROLLER
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Leading edge heat control with user-friendly interface. Touch-screen technology and built-in LAN capabilities, is designed for maximum flexibility. Control up to 240 zones using the system’s easy-to access graphs, drawings and Tool-Store.
Temperature Controllers for 12 zones to 240 zones, TempMaster hot runner temperature controllers are engineered to deliver perfect, precise control.
Our M2 line provides complete control at your fingertips, from 4 to 240 zone multi cavity systems. These TempMaster temperature controllers are compatible with global industry standards.
M2 multi-zone controllers feature a 5.7″ – 15.1″ colour touch screen user interface, and are available on either an integrated stand, or a variety of heavy duty, direct mount or table top stands.
Every TempMaster temperature controller is delivered completely assembled inspected and tested.
The TempMaster M2 controller maximizes injection-molding performance of any hot runner and offers the lowest cost of ownership.
FEATURES- Product is pre-assembled and user friendly.
- Optimizes the performance of any hot runner system.
- Plug ‘n’ play ready – very simplistic operational process.
- Future-now technology.
- High quality, robust design for sustainable performance.
M2-SVG
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Sequential Valve Gate Controller
The TempMaster M2-SVG provides the user with full control over valve gate flow sequence, critical when molding complex or large parts.
FEATURES- The sequential valve gate technology is integrated in a precise M2 HR-control unit with all available features or stand alone unit
- Designed to easily connect to Fusion G2 Hot Runners or any other manufacturers valve gated systems
- Precise filling control with performance graphs displaying time and position, with up to 4 steps per cycle
- Additional digital and analog triggers for multi-shot applications
- Use for both Hydraulic or Pneumatic application
- Hydraulic or Pneumatic valve bank and power pack available
MT CONTROLLER
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The MT series provides customer confidence with innovative control features like touch screen display and multi-cavity control systems.
Temperature Controllers for 2 to 18 zones, TempMaster-Series hot runner temperature controllers are engineered to deliver perfect, precise control.
Our MT series provide complete control at your fingertips, from 2 to 18 zone multi cavity systems. These TempMaster-Series temperature controllers are compatible with global industry standards.
Mold-Masters MT multi-zone controllers feature a touch screen display, and are available on either a heavy duty or table top stand.
Every Mold-Masters temperature controller is delivered completely assembled inspected and tested.
The TempMaster MT controller maximizes injection-molding performance and offers the lowest cost of ownership.
FEATURES- Product is pre-assembled and user friendly.
- Optimizes the performance of any hot runner system.
- Plug ‘n’ play ready – very simplistic operational process.
- Future-now technology.
- High quality, robust design for sustainable performance
iM2 CONTROLLER
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Integrate the M2 Controller into your Injection Molding Machine
Now our TempMaster M2 Controller can be fully integrated into any injection molding machine allowing for optimal precision while eliminating the entire controller footprint. A single HMI can now be used for all control requirements. Total control – fully integrated.
FEATURES- Available from 4-144 zones
- Flexible options – Use serial-SPI, Ethernet-VNC, RDP, Modbus, Powerlink to communicate with IMM – HMI with IMM – HMI
- Uses standard M2 control cards: 5A, 15A, 30A, 40A
- Built-in UPS supply
- Built-in IO functions linked to machine interlocking
- 0.1 degree control accuracy
- Unique soft-start and continuous Ground Fault Detection
- Fully automatic tool diagnostic
- Plastic leak detection
- Colour change optimization with Purge Wizard
- Hot runner performance tracking system
- Tool ID system
- Water flow monitoring system
- Built-in sequential valve gating functions
- Easy to use 3D graphics with HMI touch screen
- Mold pictures and tool storage info
- Data can be exported for analysis
PET Molds
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Faster Cycles, Better Preform Quality
Overall Tooling Features- 100% interchangeable with existing mold and hot runner platforms
- Standard interface for water, air and electric connections
- Fits into all major machine platforms including post mold cooling technologies with 1 to 4 position take offs
Cold Half Features
- Universal mold design fits into other machines without the need for a retrofit kit
- Patented iCOOL conformal cooling technology for reduced cycles, lower water consumption and improved dimensional stability
- Long life stack designs for extended cycles between refurbishments
- Patent pending Rapide quick part change option
- Optical part detection
- Precision stack components are produced centrally. The exchange and rework of the mold base is completed at a global MPET refurbishment center to reduce costs and downtime
iCool
- The patented iCool mold stack technology provides more uniform and efficient cooling over the entire preform surface when compared to competitive systems.
- Benefits of iCool
- Reduced cycle times
- Reduced water consumption
- Increased water temperatures to eliminate the need for chiller tonnage and dehumidification
- Improved dimensional stability
- Longer mold and taper life
- Lower energy consumption