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  • Offer Profile
  • With more than 85 years of experience, we are an expert in hydraulic power transmission and control. That is an obligation!

    Five locations in Germany, Austria and Poland are united under the umbrella of the WEBER-HYDRAULIK Group. Together they stand for customized and reliable hydraulic solutions and innovative rescue technology. The aim of bundling our know-how is to be able to offer successful solutions in the demanding and challenging market of mobile and stationary hydraulics.


    Our investment in research and development, the use of modern production technologies and the continuous training of our employees ensure rapid progress. Our many years of experience in the development of high-quality cylinders, control blocks, valves and power units form the core of our technology. As an internationally leading, innovative and future-oriented partner, we use this as the basis for implementing sophisticated, application-specific system solutions for our customers.

Product Portfolio
  • CYLINDERS

  • One of the core competences of WEBER-HYDRAULIK is the development of individual cylinders or the revision of existing cylinders for your special application or your installation space and the transfer to series production.

    Each cylinder is subject to rigorous measurements prior to use in order to meet the highest quality standards.

    For intelligent additional functions we equip our cylinders with sensors and systems for stroke measurement, pressure measurement, temperature measurement, force measurement and point measurement.

      • STEERING CYLINDER WITH CENTERING FUNCTION

      • This cylinder has been specially developed for mobile cranes with several actively steered rear axles. The steering of the rear axles significantly improves manoeuvring with these vehicles. A special requirement for the cylinder was that the steering centering cylinder should set the axle to run straight at a certain vehicle speed and in the case of a fault in the rear axle steering area. Legal security requirements also required a robust design with high reliability.

        Advantages:

        • The robust and reliable, exclusively hydraulic, active centre positioning without mechanical locking elements is almost wear-free.
        • Check and pressure relief valves are located directly on the cylinder, minimizing the risk of pipe breakage and excessive external forces.
        • Successfully tested on the endurance test system and meanwhile successfully used in series production for several years.

        Nickel-chrome plating of the induction hardened piston rod with corrosion resistance 600h NSS R10′ (optionally with bellows)

        Steels with notched bar impact values KV min. 27 J. at -40 °C transverse/longitudinal


        TECHNICAL DATA:

        PISTON DIAMETER: 80 mm and 70 mm

        HOLDING FORCE AT EXTERNAL PULL FORCE: 84.1 kN

        HOLDING FORCE AT EXTERNAL PUSH FORCE: 80.8 kN

      • DRIVER'S CAB TILT CYLINDER (LOST MOTION)

      • Due to the design of most trucks, the engine is located directly underneath the driver’s cab. In order to guarantee the accessibility of the engine, a hydraulic system is used. The individually adjustable driver’s cab cylinder plays an important role here. Once activated, the cylinder retracts and initiates the tilting process of the driver’s cab. Once it reaches its end position, the cylinder holds the cab in a fixed position and thus ensures safe access to the engine compartment.

        The WEBER-HYDRAULIK patented lost motion system ensures optimum comfort while driving. The cab tilt cylinder establishes a static connection between the chassis and the cab. During driving, however, the damping causes relative movements between these components. To compensate for these shocks, the cylinder must be freely movable while driving. The is possible with the lost motion system.

        Advantages:

        • Patented lost motion system for free movement of the cylinder during driving
        • Robust and durable design


        TECHNICAL DATA:

        NOMINAL PRESSURE FORCE: max. 60 kN

        NOMINAL PULL FORCE: max. 40 kN

      • SUPPORTING CYLINDER WITH INTEGRATED FORCE MEASUREMENT

      • Up to now, the force at the supporting cylinders has often been determined indirectly via the pressure in the piston chamber. However, this is very inaccurate and measurement deviations of more than 20% are possible, especially under the influence of lateral forces. In order to ensure stability at all times, however, appropriate safety factors are required, which in turn lead to reduced load capacity utilisation. For this reason, WEBER-HYDRAULIK developed a new supporting cylinder for a customer, in which the force is measured directly at the spherical head of the cylinder. For this purpose, an innovative force transducer has been developed that is fully integrated into the piston rod. A large number of realizable analog or digital output signals also ensure the best possible compatibility with the user’s systems.

        Advantages:

        • Fully integrated force measurement
        • High measuring accuracy even under difficult ground conditions
        • Mechanical decoupling of the force transducer in the rest position to protect the sensor from external influences and shocks
        • Improved machine utilization due to maximum exploitation of the load capacity
        • Online monitoring of the supporting situation and the degree of utilization of the stability limit
        • Protection of the measuring technology against lateral forces and vibrations during driving


        TECHNICAL DATA:

        STROKE: 700 mm

        ROD DIAMETER:160 mm

        PISTON DIAMETER: 180 mm

      • SUSPENSION CYLINDER WITH INTEGRATED PISTON ACCUMULATOR

      • The suspension cylinder with integrated piston accumulator developed by WEBER-HYDRAULIK is used as a chain tensioner in crawler chassis. The harsh conditions of the application mean that the components would be exposed to extreme conditions and heavy wear. This applies in particular to external storage devices that have to be connected to the vehicle’s electrical wiring. For this reason, an accumulator integrated into the cylinder has been developed, which is thus protected from the harsh environmental conditions. In addition, the system is particularly light due to the omission of components.

        Advantages:

        • Weight reduction due to the elimination of components
        • Cylinders can be delivered filled, which results in less assembly effort.
        • Compact installation dimensions
        • Long lifetime


        TECHNICAL DATA:

        CYLINDER: EZ75

        STROKE: 185 mm

        NOMINAL PRESSURE: 210 bar


        IMPLEMENTED OPTIONS:

        • Customized installation length and piston diameter
        • Customized mounting with a ball joint at the top and bottom
        • Load-dependent preload of the integrated piston accumulator
        • Low friction compact seal
        • Corrosion protection piston rod chrome plating / surface treatment and customized paint system
      • CROWN CYLINDER

      • The crown cylinder was specially developed for use in bending machines. During the bending process, the machine is subjected to extreme forces, which, among other things, cause deformation of the bending tool. The bending result is strongly affected by this so-called crowning and is therefore difficult to calculate.

        The crown cylinder is used inside the machine to compensate for this deformation, it compensates the forces and thus guarantees an exact result.

        Advantages:

        • Patented lost motion system for free movement of the cylinder during driving
        • Robust and durable design


        TECHNICAL DATA:

        NOMINAL PRESSURE: 300 bar

        TEST PRESSURE: 310 bar

        PUSH FORCE AT PN PER CYLINDER: 259,8 kN

      • DOUBLE-ACTING STEERING CYLINDER WITH POSTION MEASUREMENT

      • WEBER-HYDRAULIK’s double acting steering cylinder is used in agricultural and construction machinery such as small loaders and backhoe loaders when using different steering modes such as crab steering and 4-wheel steering.
        The requirement for this cylinder was that for steering control, the alignment of the axle to the straight position should be recorded. For this purpose, the middle position of the piston rod of the double acting steering cylinder is measured. This is enabled by means of magnetic detection. An external magnetic field sensor detects the magnetic field of a permanent magnet integrated in the piston. The cylinder tube is made of austenitic steel and cannot be magnetized.

        Advantages:

        • Robust cylinder design with few additional components for the realization of position detection with a very high reliability.
        • The cylinder is pushed into the axle housing for mounting and bolted to the flange with the axle.
        • The magnetic field sensor is plugged into the axle housing at the appropriate position and screwed in place.


        TECHNICAL DATA:

        CYLINDER FORCE (PULL/PUSH): 56 kN

        NOMINAL PRESSURE: 185 bar

        USED STROKE RANGE: 2 x 90,5 mm

      • PRESS CYLINDER FOR GARBAGE COMPACTORS WITH INTEGRATED DAMPING

      • The compacting plant cylinder with integrated damping is used in the municipal sector for garbage trucks.



        TECHNICAL DATA:

        PUSH FORCE 70MM AT PN: 53,1 kN

        TEST PRESSURE: 180 bar

        NOMINAL PRESSURE: 140 bar


        IMPLEMENTED OPTIONS:

        • Cardanic mounting
        • Integrated damping
    • HYDRAULIC CONTROL SYSTEMS

    • WEBER-HYDRAULIK is your partner for customized control systems. Together we develop a fast and cost efficient project planning. We accompany you with the product idea, the development of the prototypes and the SOP. Our sales and development team supports you in design and system integration.

      To offer you the most efficient and highest quality valve solutions, we have access to all valve manufacturers available on the market in addition to our own proportional valve technology.

      Our state-of-the-art machinery produces technologically sophisticated control blocks, from the smallest to the largest series. Quality is our top priority: Our quality management processes meet the highest standards and are constantly optimized at our assembly and testing facilities.

        • CONTROL BLOCK STEERING BY WIRE

        • In modern machines, the steering cylinders are controlled electrohydraulically. This makes it possible to map various steering characteristics and increase the driving comfort of the driver.

          The integrated load sensing function in combination with a flow-optimized design ensures an energy-efficient system structure.

          Advantages:

          • Compact and flow-optimized design
          • Proportional and sensitive steering control
          • Load-Sensing integrated
          • Minimized pressure losses


          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 210 bar

          MAXIMUM VOLUME FLOW: 25 l/min

          OPERATING TEMPERATURE: -25C to + 80C

          MATERIAL CONTROL BLOCK: Aluminum

        • CONTROL BLOCK HYDRAULIC RELIEF OF ATTACHMENTS

        • Attachments on working machines usually have a high tare weight and thus provide a high negative load on the actuating cylinder.

          The tare weight can be hydraulically counteracted by a relief function.

          This ensures the adjustment accuracy of the attachment.

          Advantages:

          • Proportional control with pressure protection on all sides
          • Load-independent volume control even with pulling loads
          • Integrated swimming function


          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 250 bar

          MAXIMUM VOLUME FLOW: 30 l/min

          OPERATING TEMPERATURE: -25C to + 80C

          MATERIAL CONTROL BLOCK: Aluminum

        • CONTROL BLOCK CYLINDER FUNCTION

        • The control of several hydraulic cylinders in mobile work machines is mapped via a central control block.

          Proportional directional valves in combination with efficient lowering brake valves ensure a very well manageable control even with high loads.

          The integrated Load-Sensing ensures a demand-oriented volume flow supply to the control block.

          Advantages:

          • Proportional control of three cylinder functions
          • Load-Sensing integrated
          • Integrated lowering brake valves for controlled lowering under high load
          • Pressure protection on all sides


          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 250 bar

          MAXIMUM VOLUME FLOW: 30 l/min

          OPERATING TEMPERATURE: -25C to + 80C

          MATERIA CONTROL BLOCKL: Aluminum

        • CONTROL BLOCK SWIVEL TRAVERSE FORK

        • The control of the swivel traverse fork is necessary to ensure accurate loading and unloading of the load carriers.

          Monitoring interfering contours in the rack aisle enables narrow aisle equipment, for example, to avoid contacts and thus damage to the load.

          Advantages:

          • Proportional lifting and lowering of the auxiliary lift
          • Automated parallel operation of swiveling and reaching
          • Weight and cost savings due to aluminum control block.

           

          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 150 bar

          MAXIMUM VOLUME FLOW: 40 l/min

          OPERATING TEMPERATURE: -25C to + 80C

          MATERIAL: Aluminum

        • MAST MAIN CONTROL

        • This control block enables the control of all working functions of an order picker, i.e. lifting and lowering of the mast.

          The compact control block was developed for direct pump mounting.

          Advantages:

          • Small installation space due to direct mounting of the hydraulic pump
          • Integrated pressure filter in the control block
          • Energy efficient due to energy recuperation when lowering the lift mast
          • Weight and cost savings due to aluminum control block

           

          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 210 bar

          MAXIMUM VOLUME FLOW: 40 l/min

          OPERATING TEMPERATURE: -25C to + 80C

          MATERIAL: Aluminum

        • CONTROL BLOCK AXLE VALVE FUNCTION

        • While driving, mobile cranes are suspended by hydraulic cylinders to ensure driving comfort and safety. The required high hydraulic flow and pressure is directed through the axle valve to the suspension cylinders.

          While the mobile crane is being lifted, the wheels must be unloaded (often hovering above the ground) to allow the mobile crane to stand safely and reliably. The axle valve blocks the suspension cylinder from extending so the wheels do not touch the ground.

          Advantages:

          • Project planning, design and production from a single source
          • High flexibility, fast decisions, short time to market
          • Extensive expertise from many different applications and industries


          TECHNICAL DATA:

          MAXIMUM OPERATING PRESSURE: 375 bar

          MAXIMUM VOLUME FLOW: 300 l/min

          OPERATING TEMPERATURE: -40C to + 80C

          MATERIAL: Aluminum/ steel

      • VALVE CATALOG

        • WEBER RESCUE SYSTEMS

        • As an internationally leading, innovative manufacturer of high-quality hydraulic and pneumatic rescue equipment & systems, WEBER RESCUE SYSTEMS also offers solutions in numerous other areas in addition to products for technical rescue (THL).

          For example, we also offer digital solutions, and our customers also include the military, industry, recycling companies and the police. During a personal product presentation on site or during a technical consultation, you can experience for yourself what lies behind the experience of our products.

            • Fire and Rescue

            • Innovative and efficient rescue systems for fire brigades and rescue forces that are constantly being further developed.

              New vehicle technologies and materials, along with continuously optimised safety systems in vehicles is improving the protection of the occupants. However, this is always presenting new challenges for the emergency services. WEBER RESCUE SYSTEMS has always reacted to this trend with innovative and powerful rescue systems that are continuously being developed and further improved. We have the right extrication equipment and tools for practically any usage scenario and a comprehensive portfolio of accessories completes the range.

              Fire Services and Equipment:

              • Hydraulic Rescue Systems
              • Pneumatic Rescue Systems
              • Additional Equipment
              • CASH-SYSTEM


            • Digital Solutions

            • Whether product-related, as training or for real use - digital solutions offer opportunities for improvement and innovation.

              The RETTERWelt connects digital solutions with the fire service and vica verse. Whether product-related, as exercise support or for real operations. For example, to optimise the efficiency of processes with RETTERAlarm, further training through e-learning in the RETTERAcademy or simply a more reliable database for improved decision-making.

              Solutions:

              • Smart Alarming
              • Product-Specific Digital Solutions
              • Digital Solutions for Operational & Training Support
              • E-Learning for Aid Organisations
            • Defence & Security

            • Tactical Tools for Special Operations

              Special operations require special equipment. Our range in the TACTICAL segment offers a wide spectrum of equipment for police, military and special operations teams. From multi-purpose combi tools to hydraulic door openers and breaking tools such as the Halligantool.

              • Forcible Entry
              • Cutting and spreading
              • Lifting and pulling loads
              • Vehicle opening
            • Industrial solutions

            • WEBER RESCUE SYSTEM offers a comprehensive range of products for fire departments, rescue services and tactical response teams - as well as high-quality standard and special solutions for industrial applications.

              Thanks to our high-quality products, practice-oriented training and in-depth expertise, we also support industrial customers with customized solutions. The aim is to ensure safe, efficient and standard-compliant use of our systems in demanding industrial environments.
          • HYDRAULIC BOTTLE JACKS

          • Hydraulic bottle jacks, including the so-called “WEBER-Heber”, are the pioneer products of WEBER-HYDRAULIK and have proven themselves since then over decades. WEBER-HYDRAULIK bottle jacks are constantly being developed and optimized and can be found in the original equipment of trucks as well as in many garages and private garages. All listed jacks are available in OEM quality.
              • GARAGE EQUIPMENT

              • WEBER-HYDRAULIK’s extensive garage programme offers high-quality hydraulic lifting tools such as axle stands, hydraulic trolley jacks, air hydraulic jacks and folding cranes. They are part of the basic equipment of every garage and make daily work much easier.

                  • AXLE STANDS

                    • Capacity range from 1,500 kg-16,000 kg
                    • Axle stands are basic equipment for every garage
                    • According to the accident prevention regulations, every vehicle must be supported by stands
                    • Solid construction, high stability and long life
                    • Suitable for the use in cars, trucks and agricultural workshops as well as in the industrial sector

                    Different variants available.

                  • Hydraulic Trolley Jacks from 2T - 10T

                    • All models feature a foot operated quick-approach pedal
                    • The L.C.S. control system provides an automatic, safe and smooth control of lowering
                    • Hydraulic manoeuvring jacks in the 2,000 – 10,000 kg range

                    Different variants available.

                  • Air Hydraulic Jacks

                    • Air-hydraulic lifters with up to 3 stages and a capacity of 25,000 – 65,000 kg
                    • All jacks are fitted with a safety overload valve
                    • The pneumatic hose can be disconnected and used for other purposes
                    • Supplied with one 100 mm extension
                    • The L.C.S. control system provides an automatic, safe and smooth control of lowering
                    • Recommended air pressure: 7-10 bar – Required air flow 270 l/min.

                    Different variants available.

                • Axial flux motor

                • Space for new innovations: Efficient electrification for your auxiliary units

                  With the axial flux motor, WEBER-​​HY­DRAULIK is ex­pand­ing its port­fo­lio with a par­tic­u­larly com­pact and energy-​efficient drive so­lu­tion. Thanks to their high de­gree

                  ​ap­pli­ca­tions with lim­ited in­stal­la­tion space, such as mod­ern electro-​hydraulic power units and pump units. The prod­uct im­presses with its com­pact de­sign, high power den­sity, and seam­less in­te­gra­tion into ex­ist­ing sys­tems.

                    • APPLICATIONS

                        • Agriculture

                        • Robust and comfortable in any terrain.

                          Rough operating conditions demand the highest degree of robustness and reliability from our systems and components. In addition, the ever-increasing complexity of vehicles as well as the increasing demands on comfort and functionality require a constant further development of our technical solutions. Target-oriented engineering and state-of-the-art production processes guarantee cost-effective serial components and systems tailored to the respective agricultural application.

                          • Tractors
                          • Bailing presses
                          • teleloaders
                          • Ploughs
                          • Attachment
                          • Self-propelled field sprayers
                          • Pulled sprayers
                          • Harvesters
                          • Forage Harvesters
                          • Frontloaders
                          • Forestry Harvesters
                          • Combines
                          • Trailer
                        • Cranes

                        • Stability and safety.

                          Mobile cranes are equipped with a wide range of different hydraulic components for their various operating functions. The challenge for us is the application-oriented development of complex cylinder solutions – some of which are equipped with additional functions such as electronic position and force measurement or position switches or various valves and control elements. For example, hydraulic support cylinders ensure the stability of massive cranes and turntable ladders. Hydraulically suspended axles and hydraulic steering cylinders with integrated mechanical locking mechanism ensure reliability, comfort and maximum mobility under all conceivable operating conditions.

                          • Mobile Cranes
                          • Crawler Cranes
                        • Municipal

                        • Reliable in all weather conditions.

                          Municipal vehicles have particularly complex requirements for the quality, flexibility and reliability of the components and systems they contain. Rough environmental conditions (salt, rain, extreme temperatures), a multitude of possible movements as well as the requirement to be able to control all functions simply and well dosed, play a decisive role in the construction of corresponding hydraulic systems. Many years of engineering know-how “made in Germany” and state-of-the-art manufacturing processes enable us to meet all of these requirements at the highest level and to supply products that prove their worth every day in tough practical use.

                          • Recycling Vehicles
                          • Spreaders
                          • Sweepers
                          • Snowploughs
                          • Mowers
                          • Equipment Carriers
                        • Material Handling

                        • Increasing productivity with WEBER-HYDRAULIK.

                          Industrial trucks and their attachments are equipped with a large number of cylinders and hydraulic components. For example, due to their high power density, combustion engine or electromotive powered forklifts are equipped with a hydraulic system that controls the working functions and the movement of the load handling equipment. In addition, this creates optimum conditions for the hydraulic steering system and energy recovery of the lifting and braking energy. Highest quality and compliance with legal regulations are essential for all installed components. In order to ensure the high demands on load capacity and lifetime, all elements are thoroughly tested on specially developed test facilities. The use of state-of-the-art manufacturing and engineering processes ensures that our specially developed series components and complete systems meet these requirements at all times.

                          • Picker
                          • Pallet Truck
                          • Reach Truck
                          • Very narrow aisle truck
                          • Counterbalance Forklift
                        • Machinery

                        • Tremendous forces with Highest Precision.

                          The wide range of applications for hydraulic systems in industry and mechanical engineering usually requires customer-specific developments that are optimally suited to the respective challenges. Hydraulic presses as well as punching machines must be able to generate and control enormous forces safely and guarantee smooth, wear-free running at high operating speeds in the long term. For the locking of bell-type furnaces special swivel clamping cylinders are used, which in addition to the axial movement enable up to 90° swivel stroke.

                          Hydraulic power packs used in presses and forming machines are always precisely adapted to the available space in terms of shape and size. Due to the direct mounting of the required manifolds, even sophisticated controls can be realized in a compact design.

                          • Press Brakes
                          • Laser Cutting Machines
                          • Recycling
                          • Hydraulic Presses
                          • CNC Machines
                          • Injection Moulding Machines
                        • Construction

                        • Maximum Performance with WEBER-HYDRAULIK.

                          Construction machinery and all its sensitive individual components are often subjected to extreme loads in the field. In the case of working cylinders, an application-specific design is therefore essential, taking all relevant factors into account. Increasing demands for stability, comfort and flexibility also require the continuous development of optimized solutions. By means of goal-oriented engineering and state-of-the-art manufacturing processes WEBER-HYDRAULIK produces cost-effective, custom-made serial components and complete systems for use in construction machinery.

                          • Wheel Loader
                          • Drilling Rig
                          • Road Roller
                          • Dumper
                          • Excavator
                          • Blacktop Paver
                          • Crawler
                          • Grader
                          • Concrete Pump
                          • Quick Coupler
                          • Walking Excavators
                        • Truck Systems

                        • Highest Integration into the customers vehicle.

                          Unlimited availability and reliability are essential characteristics of commercial vehicles with a view to constantly increasing cost pressure in the transport industry. With our high-quality components and systems we can make a decisive contribution to this. For example, our hydraulic cab tilting systems for trucks with underfloor engines enable quick and uncomplicated access to the engine block in the event of a problem. Hydraulic tail lifts with special cylinder solutions also simplify loading of the vehicle and hydraulic steering cylinders reduce steering forces, particularly in the case of heavy multi-axle vehicles. Hydraulic bottle jacks for repairing a tyre defect are always part of the prescribed equipment for all vehicles.

                        • Trailer Systems

                        • As Individual as every application.

                          Manufacturers of special vehicles for heavy-duty and special transports can offer their customers custom-fit transport solutions with the help of WEBER-HYDRAULIK. The design and layout of the hydraulic cylinders are always based on customer requirements. WEBER-HYDRAULIK offers a wide range of products: in addition to the basic functions of steering, suspension and damping, a hydraulic load securing system, for example, ensures safe transport even with sensitive loads such as concrete or glass slabs. Locking cylinders prevent the load carriers from sagging, among other things. Unlocking cylinders allow the length of the trailer to be adjusted. To meet the increased requirements for corrosion resistance and protection, our hydraulic cylinders are finished with special coatings. This also makes our products reliable in terms of function and robustness.

                          • Low Loader
                          • Tipper Truck
                          • Car Transporter
                          • SPMT (self-propelled modular transporter)
                        • Rescue Systems

                        • The world is our market.

                          Many of our customers have a global presence and require our support directly at their sites. These include fire departments and technical relief organizations, the military and police, and industrial and recycling companies. In order to be able to operate successfully close to the customer and to develop local markets, extensive services must increasingly be provided directly on site. With activities on five continents, WEBER RESCUE SYSTEMS is already represented in important international markets.

                          • Fire & Rescue
                          • Digital Solutions
                          • Tactical
                        • Tactical

                        • Tactical tools for special operations.

                          Special operations require special equipment. Our range in the TACTICAL segment offers a wide spectrum of equipment for police, military and special operations teams. From multi-purpose combi tools to hydraulic door openers and breaking tools such as the Halligantool.

                          • Dooropening
                          • Cutting
                          • Lifting and pulling loads
                          • Vehicle Opening