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R+E Automation is specialised in the development, design and production of special-purpose
machines and assembly machines, in particular rotary indexing table assembly machines and  assembly transfer lines.

On highly automated production lines, feed technology plays a vital role. R+E is the right partner for you as an acknowledged high-quality supplier of systems and components in the field of feed technology.
Product Line Up
ALUMINIUM PROFILES
Aluminium Profile System
R+E is the profile partner and dispatch warehouse for MayTec Systemtechnik in North Wuerttemberg.
To meet the high expectations of our customers and guarantee fast delivery, we manage a large warehouse of aluminium profiles and accessories.


The key to success!
extreme strong dependable

The Ideal Profile System
MayTec Systemtechnik offers a comprehensive modular profile system. All the profiles are interconnectable in any conceivable position.
The range of accessories provides functional and design solutions for a wide variety of applications such as:
  • machine base frame
  • protection cabine and working cabine
  • machine casing
  • special racks
  • machine protection
  • operation equipment
  • system workingstations
  • systems for exhibition
  • assembly- and control stations
  • exhibition stands
  • transport cart
  • separating plate and protector
Handling
The MayTec profile system is easy to process and quick to assemble. Its flexible, modular construction means it can be easily modified and is reusable at any time.
An experienced team will support you in implementing the MayTec system, tailored to your individual requirements. The design depends on the required dimensions, loading capacity and stability.
The MayTec service is as versatile as the MayTec profile system:
  • Customer consultation and support
  • Project engineering for innovation solutions to meet your requirements
  • Design and parts list generation using 2D and 3D design software (AutoCAD bzw. Pro/Engineer) with additional software B&W Profiles
  • Delivery of standard elements ex works
  • Delivery of profiles and accessories cut to size according to parts list for customer assembly
  • Delivery of pre-assembled modules
  • Delivery of completely assembled units
  • Assembly at your premises
The complete range from simple frames to complete machine enclosures.
 
The Profile System
The Clean-Room System
The Tube Clamping System
 
Work Benches
The Linear System
The Conveyor System
 
Safety Barriers
Suspended Trolley System
The Telescopic System
 
SPECIAL MACHINES
R+E ENGINEERING – YOUR SUCCESS IS OUR CHALLENGE
A final design starts with the first sketches and gradually matures from using the latest CAD programs. Our standard software tools include ProEngineer, Inventor and AutoCad. Not only that, we use risk analysis methods such as FMEA as well as project management tools. Through constant training, we prepare our staff for the increased requirements in the special-purpose mechanical engineering and control technology. For electrical engineering design, we employ E-Plan and EL-Time taking into account the latest changes in standards. One of the main decisive advantages of R+E is our profound expertise in the field of feed technology.

All these characteristics ensure that you receive a mature, high-quality machine.
 
R+E ROTARY INDEXING ASSEMBLY MACHINES IN MODULAR DESIGN
The R+E Unimat, i.e. a modular assembly machine, is manufactured in a compact design and is universally applicable for many products.

The assembly machine is producible with 8, 12, 16, 20 or 24 stations. Vertical and horizontal movements are cam-controlled with fully mechanical operations.

Through the use of frequency-controlled drive motors, the speeds of the rotary indexing table and the cam-controlled handling units are symmetrical and their control is infinitely variable.
 
MACHINE FRAME
The R+E machine frame is made in a sturdy welded
steel construction that provides a stable base for
mounting the assembly machine later.
BASE MACHINE WITH LIFTING PLATE
The rotary indexing table is mounted under the assembly platen. It is driven by an AC motor which is also driven by a cam mechanism comprising 3 cams and levers. Above the machine platen is a cam-controlled lifting plate, a fixed assembly plate and an installation plate.
BASE MACHINE WITH HANDLING UNITS
The handling units mounted on the fixed assembly
plate are driven in the horizontal and vertical planes
by the cam-controlled drive motor.
A second higher level lifting plate regulates the
necessary control movements.
 
R+E UNIMAT
Fully mounted R+E Unimat assembly machine,
equipped with cam-controlled handling units, main
controller, operating panel and safety devices. This
is the base machine used for further expansions to
obtain complex assembly machines.
R+E ASSEMBLY MACHINE FOR GLASS SYRINGES
Design: 1-, 2- and 4-track-system
This adhesive and assembly machine automatically feeds and positions glass barrels, inserts and then glues the canulas. This is followed by the UV curing of the adhesive.

Optional stations, such as a pull test, camera inspection of the needle tips, siliconisation of the canulas, flow tests, etc.,ensure that the product is assembled correctly and tested. The assembled and tested parts are automatically placed in trays.
R+E ASSEMBLY MACHINE FOR DISPOSABLE SYRINGES WITH INTEGRATED NEEDLE
This assembly machine also inserts canulas in barrels, glues them and subjects them to a UV curing process.
After siliconising the needles and passing through integrated test stations, a protector is fed automatically and placed on the final product.
 
R+E ASSEMBLY MACHINE FOR DISTRIBUTOR SOCKETS
Can bottoms are fed automatically on this assembly machine and inserted in the machine. Later stations
include the automatic feed and insertion of a catch, placement of a cover and the automatic labelling of
the appliances.
The assembly machine is equipped for changes to 3 different product sizes.
R+E ASSEMBLY MACHINE FOR FUSES
 
The fuse body is automatically fed and presented.
This is followed by the automatic feed and placement
of the two end caps.

Finally there is an electrical test and selection in OK and NOK parts.
  
 
TRACK ASSEMBLY MACHINES
 
R+E 2-TRACK ASSEMBLY MACHINE FOR TERMINAL STRIPS
 
Fully automatic assembly of terminal strips.

The block, the screws clamps and the screws are fed automatically by bowl feeders and assembled in a fully automated process. The screw depth is tested by a separate check station. The assembly is then ejected selectively depending on the check result.
R+E 4-TRACK HIGH-PERFORMANCE ASSEMBLY MACHINE FOR TERMINAL STRIPS
In this high-performance assembly machine, the terminal blocks are fed by bowl feeders.
The screws clamps are fed 4 at a time. The screws are fed simultaneously 8 at a time and torqued in.
Check stations ensure a functional work process.
  
 
HIGH-PERFORMANCE ASSEMBLY MACHINE
 
R+E HIGH-PERFORMANCE ASSEMBLY MACHINE FOR SCREW CAPS
 
The assembly machine functions with continuously operating assembly stations. The caps and inserts are fed automatically from bowl feeders and then assembled and tested in a continuous process.

Output dependent on part size approx. 300-700 pcs/min.
R+E HIGH-PERFORMANCE ASSEMBLY MACHINE FOR SPECIAL SYRINGES WITH CANULAS
The syringe barrels are fed by a special high-performance feed system comprising elevator and roller conveyor, and are routed to the Kontinumat® machine. The canulas are fed by a high-performance bowl feeder and also routed to the assembly machine. The parts are assembled, tested and discharged in the continuous assembly process.
  
 
ASSEMBLY TRANSFER
R+E assembly lines are designed as modular with flexible cells so that, as required, a change can be made to stations or the entire machine can be extended. One side of the machine is the operating side. The automatic feed and assembly stations are mounted on the rear of the machine.

The workpieces are transferred by a double-belt system and automatically fixed in the workstations. Integrated checks ensure an optimum work process. At the end of the assembly line, the assembled solenoids are subjected to intensive inspections in mechanical and electrical tests.
 

R+E ASSEMBLY TRANSFER LINE FOR SOLENOIDS

R+E ASSEMBLY TRANSFER LINE FOR SOLENOIDS
 
FEEDING TECHNICS
R+E bowl feeders automatically sort, feed and transfer single parts over a vibrating rail. At the end of the rail is a separator station that separates a single part.

The separated part is picked and placed by a handling unit or a robot. Bowl feeders are fitted with a fill level sensor and are automatically replenished by an R+E hopper. The complete feed, separator and charging station is mounted on a common base plate and forms a compact unit. The machine is available to customer specifications without controller or, as an alternative, with a complete station control system.
 
FEEDER DRIVE
 
R+E BOWL FEEDER WITH TYPE FE DRIVE
    
 
LINEAR FEEDER
 
R+E LINEAR FEEDER TYPE LF
 
R+E LINEAR FEEDER - LF 1-180, LF 2-270, LF 2-400, LF 4-670
  
 
ELEVATORS
 
R+E ELEVATORS
R+E feed elevators are used for the automatic
recharging of bowl feeders and centrifugal feed systems.

A variety of sizes are manufactured dependent on the charge volume and container size required.
    
 
STEP ELEVATORS
 
R+E STEP ELEVATOR TYPE SHF-T
The compact R+E step elevator is manufactured in
bench design and provided with a feed section. The feed products are sorted on a vibration rail.
R+E STEP ELEVATOR TYPE SHF-B
Designed with automatic recharging conveyor belt.
R+E STEP ELEVATOR TYPE SHF-B
This R+E step elevator is an autonomous floor-standing feed system designed with multitrack step feed plates.
 
BOWL FEEDER
 
R+E BOWL FEEDER TYPE FE / CYLINDRICAL DESIGN
R+E BOWL FEEDER TYPE FES / STEPPED DESIGN
R+E BOWL FEEDER TYPE FEK / CONICAL DESIGN
 
R+E BOWL FEEDER HOPPER TYPE VB
 
R+E FLOOR STANDS TYPE BSH
 
R+E FLOOR STANDS PROFILE CONSTRUCTION
 
R+E NOISE INSULATION HOOD TYPE GHS
    
 
R+E HIGH-PERFORMANCE CENTRIFUGAL FEEDER
Centrifugal feed systems are used to achieve very high feed capacities.
Dependent on the sorting system used and the feed product, capacities of up to 1,000 pcs/min are attainable.
 
 
 
 
R+E SPECIAL-PURPOSE FEED SYSTEM WITH ROLLER CONVEYOR AND ELEVATOR
The feed products are raised by an R+E feed elevator and conveyed over a feed rail to the R+E roller conveyor. Automatic sort and orientation rollers ensure the correct orientation of the parts in the roller conveyor. At the end of the feed system, the parts are conveyed over a linking rail to the downstream assembly and manufacturing process.
 
 
 
R+E CONTROL UNITS FOR USE WITH R+E BOWL FEEDERS AND R+E LINEAR FEEDERS
Types RG 1065 PN, RG 1065 GN and FR 1065 N each with level control.
 
RG 1065 P/PN
Operating voltage 230 VAC/± 10 %
Operating frequency 50 Hz
Vibration frequency 25 / 50 Hz
Output voltage 50-228 VAC
Output current 0,025 - 6 A
Protection class -
Dimensions 153x70x68mm
RG 1065 G/GN
Operating voltage 230 VAC/± 10 %
Operating frequency 50 Hz
Vibration frequency 25 / 50 Hz
Output voltage 50-228 VAC
Output current 0,025 - 6 A
Protection class IP 54
Dimensions 175x80x60mm
FR 1065 G/ FR 1065 N
Operating voltage 230 VAC/± 10 %
Operating frequency 50 / 60 Hz
Vibration frequency 20-99,9 Hz (0,1 divisions)
Output voltage 10-99% (0,1 divisions)
Output current 0,025 - 5 A
Protection class IP 54
Dimensions 200x100x80mm
         

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