Endless variety
This adjustment slide system will meet any individual requirement. Every axis configuration is possible.

Four sizes
Standard sizes are available for all applications. Completed with spindle and ready-assembled.

Features
-easy motor assembly
-Nonius adjustment
-high load ratings
-favorable friction values
-fine adjustment 0,05 mm
-assembly in accordance with customer's requirements

The turning verse plate type MDV is a turning unit for the manual operation. The turning verse plate has a fast movement of the plate as well as a fine adjustment and a clamping element.

Characteristics
Turntable implemented as structure variant, variable mounting position.

Material
The rotary unit was essentially manufactured made of high-grade steel. The adjustment button consists of black anodized aluminum, the guiding of the worm consists of sinter bronze.

Options:
As standard option the turning verse plate can be equipped with a digital display. The numeral display corresponds to no angle value in degrees, but represents only a value of the number, which can be read off and stopped reproducibly. The turning verse plate can be equipped for subordinated rotating motion with a motor also as NC turning unit. For this purpose the turning unit can be equipped with an inductive sensor (PNP closer), which supplies the numerical control zero point.

Electronic Position Indicator for adjusting unit domiLINE and rotary table MDV

Simple and good visible reading of the position is one of the useful characteristics of the electronic position indicator. The domiLINE sizes 50, 80 and 120 as well as all MDV can be equipped with the electronic position indicator.

Characteristics:
Reset - The reset function displays the current position value to zero
Chain dimension - Switching from the absolute value system to the relative value system. Is the relative value system activated the display goes to "0". A relative value can be set from this position. In the background the absolute value remains covered. Switching to the absolute value system is also possible.
Offset - Presetting of an offset value is possible.
Flexible - Easy adjustment to left- right spindle or spindle pitch.
Downwards compatible - Retrofitting of domiLINE and MDV is possible at any time

plastic-coated guides Type M/V are standard slideways. They are mainly suitable for applications which high transverse forces and transverse accelerations, vibrations and impact occur. They are also for high frequency, extremely short strokes.

Main characteristics:
good damping properties
no noticeable stick-slip effect
low sensitivity to dirt and impacts
good absorption of transverse forces
high resistance to wear very quiet running

Areas of use:
ultrasound welding
grinding machines, woodworking machines
for extremely short stroke movements

Needle roller guide rails of the Type N/O are suitable for applications in which the stress is very high and/or when very short strokes have to be travelled.

Main characteristics:
smooth running
low friction coefficient
long service life
no stick-slip effect
maximum precision and rigidity thanks to pretensioning
low maintenance
very high load-bearing capacity

Areas of use:
processing machines
machine tools
precision mechanical engineering

Cross-roller guide rails of Types R+K can be fitted with ball or roller cages and are suitable for applications involving medium to high demands. These standard elements can be interchanged.

Main characteristics:
smooth running
low friction coefficient
long service life
maximum precision and rigidity thanks to pretensioning
low maintenance
no stick-slip effekt

Areas of use:
measuring and testing equipment
closed-loop control system
precision mechanical engineering
industrial robots

The Type E guides are complete guide units with end plates. The stroke is limited by the end plates. The end plates allow (also subsequent) attachment of cylinders, pushbuttons, stops or customized attachment of another drive.

Main characteristics:
slides with end plates
different guide types possible; roller RE, ball KE, needle NE, plastic-coated slideways TVE, dovetail SE
Version made of GG25, AL natural anodised if required
standard and customized hole patterns
T-grooves, clamp, cover, scraper if required

The slides Type H are complete guide units with a hand crank or hand wheel which allows rapid adjustment of longer strokes.

Main characteristics:
- adjustment slide with crank and hand wheel
- precision sliding spindle
-different guide types possible: roller RH, ball KH, needle NH, plastic-coated slideways TVH, dovetail SH
- Version made of GG25, AL natural anodised if required
- standard and customized hole patterns
- T-grooves, clamp, cover, scraper if required

Slides of Type M are complete guide units with a micrometer knob which allows sensitive positioning of the guide unit.

Main characteristics:
- adjustment slide with micrometer knob
- precision sliding spindle
- different guide types possible: roller RM, ball KM, needle NM, plastic-coated slideways TVM, dovetail SM
Version made of GG25, AL natural anodised if required
standard and customized hole patterns
T-grooves, clamp, cover, scraper if required

Slides of Type O are complete guide units in an open design, i.e. without end plates as a stroke limiter. The length of the slide inner section is the same. The advantage of the open slide is its long stroke in relation to the relatively short basic slide length, with an appropriate load-bearing capacity.

Main characteristics:
- open design (without end plates)
- same length of outside an inside slide part
- different guide types possible: roller RO, ball KO, needle NO, plastic-coated slideways TVO, dovetail SO
- Version made of GG25, AL natural anodised if required
- standard and customized hole patterns
- T-grooves, clamp if required

For applications with high dynamics and high accuracies IEF Werner offers an adequate system. euroLINE is a light linear axis with direct drive. Three models are available:
euroLINE 32 KLA with ball guiding and linear motor
euroLINE 32 KP with ball guiding and piezo motor
euroLINE 85 KL with ball guiding and linear motor

Characteristics:
- Compact design
- High repeatability accuracy
- High dynamics
- Profile guide or air bearing
- Backlash free system

Technical Data:
Stroke max. 1600 mm
Maximum handling weight: 10 kg
Maximum acceleration: 100 m/s²
Max. speed: 6,5 m/s
Repeatability accuracy: +/- 2 µm

IEF Werner provides a 4- axes system for the micro assembly technology. nanoLINE is suitable for the assembly of smallest components which requires highest assembly precision. The modular bodywork features high flexibility for different assembly requirements. The desktop factory is implemented for the first time. The low installation size allows a process in the mini-environment.

Characteristics:
- Compact design
- Highest repeatability accuracy
- Air bearings
- Direct optical measuring system (100 nm steps)
- Vision by Touch Panel
- NC-Programs via PA-CAM

Technical Data:
Max. stroke 300 x 150 x 40 mm
Max. handling weight: 500 g
Max. speed: 200 mm/s
Repeatability accuracy: < 1 µm

The basic class of the IEF linear modules enables budget priced positioning for a variety of applications. These proven, robust and low-maintenance positioning systems are ideal for Pick & Place applications where speed and cycle time are not within the highest requirements. A low overall height and minimum external dimensions provide space-saving designs.

Characteristics:

- integrated inductive limit switches to avoid additional wiring jobs
- variable motor attachment permits adaption on special conditions
- Toothing and shaft socket made of one part guarantees backlash free during the whole lifetime
- all shaft to collar connections are fitted by tied positively connection elements
- extensive assembly elements allows a cost effective combination

The premium class of the IEF linear units combine compact design with high performance characteristics.
The single- or multiple axes systems meet the high standards of speed and precision of modern assembly and production lines.

Characteristics:

Aluminum extruded section in hollow chamber design guarantees high tensional and deflection strength
Integrated guide rails allows operation in moderate polluted environment
Guiding elements are maintenance free until an operational performance of 10.000 km
Silent run using ball bearing chain technology
Shaft to collar connections without featherkey guarantees lifetime zero backlash at highest precision
50 mm wide toothed belt allows high acceleration and speed with short cycle times
Integrated inductive limit switches saves wiring and installation costs. Additional reference switch on demand
Easy assembly by using clamping elements permits cost effective installation of multi axes handling systems

The modules of Series 68 and 90/15 are particularly suitable for use as cantilever or vertical axes. Module 68 is driven either directly or via a belt transmission, thus permitting heavier loads to be moved even in vertical mode.

Options:

Integrable motor rotary axis:
- Rotation angle: 0 - 440°
- Hollow shaft for feed through of cables and tubes

IEF Werner linear modules can be combined to efficient and low-priced multiple axis positioning systems. Our large product range in standard axis affords a simple solution for the most customer requirements. Where this is not sufficient we develop a customized positioning system according to your application. The data will be provided in 2- or 3 D.

IEF Werner has the attitude to deliver a complete system with motors, controller and wiring.

That means for you:
High safety and a short develop and construction time. If requested IEF Werner will also program the system. Plug in and run in the automation.

Of course, we are able to prepare the linear units for customized motors and we can take over the motor construction.

Linear motion for any applications.
IEF positioning sets are versatile and complete linear units.

Stroke up to 5,5 m
Incl. amplifier, software, motor, fastening elements, documentation
Easy selection of up to 16 positions
Wise preassigned
Complete documentation
Delivered completely assembled
Delivery time just 2 weeks
System warranty


The components

Modul easyLINE
Linear unit with toothed belt drive
Stroke: 100 - 5500 mm
Planetary gear i = 8:1
Two motor attachment variants
Clamping elements for fastening
Servoamplfier LV servoTEC S2 102
Supply voltage 230 VAC / 24 VDC
16 different drive sets selectable by digital control via I/O
Option: Profibus or CAN Interface for PA-CONTROL connection
Wiring with 3 m cable

The positioning system profiLINE AL is the perfect unit for handling small items. It was specially designed for cantilever applications. profiLINE 37 AL is basically equipped with a 24 V DC motor. profiLINE 50 AL and 70 AL are prepared for the assembly of IEF standard motors.

Compact and strong
We developed profiLINE 200 for connecting the best characteristics of a linear axis with the advantages of a precision slide. High strokes, high precision and high load are only some of these advantages. Here we integrated the perfected type and well known IEF modular style.

Features:
Drawn aluminum extruded section with inner profile guides Integrated or external assembled inductive limit switches in the profile, routed to a common connector Spindle drive Direct motor assembly at the spindles or assembled through a belt gear Simple assembly by virtue of clamping technology Cross mounting or assembly of actuators by adjustable pin system.

Advantages:
High load capacity Guiding profile is protected against external forces High rigidity during operation Cost effective and efficient mounting of multiple axes handling systems

The IEF linear slide system has a modular design concept. Every slide type is available with every stroke, slide size and spindle type.

The modular system guarantees optimum solutions combined with short delivery times. The wide range of accessories permits assembly of everything from a simple combination right up to multi-coordinate systems. Selected raw materials guarantee properties suitable for the particular application.

The spindles:
Ball screws:
Spindle gradients: 1, 2, 5, 10, 20 mm at quality class G30 or G50
Roller screws:
Spindle gradients: 1, 2, 5 mm
at quality class G10


Options:
Bellows cover
Steel telescope cover
Wipers
T-groove attachment
Mounting brackets


Motors:
We have an extensive motor program from 2, 3, 5 phase stepper motors as well as servo motors.

The mighty mini

The development of the MS 60 mini slide was strictly guided by market demands for a slide of the smallest possible size, capable of bearing high loads, and the highest positioning accuracy. The resulting MS 60 mini slide is the outcome of a wealth of technical know how. The 4 different strokes are standard, achieving a resolution in the order of a single µm, depending upon the spindle/motor component.


Features:
The basic frame is a low distortion steel casting to give it the highest vibration damping properties. The inner slide is a complex assembly incorporating the ball screw drive and the load bearing cross rollers. Bellows and their guides, as well as the travel limiting switches, are all integrated into this complete system. This arrangement provides for a rigid, high accuracy, compact system for incorporation into the smallest possible areas.

The rotation arm rotaryARM in conjunction with linear units is a pick & place system which features high speeds and payloads. It can be used in mechanical assembly, material handling, packaging, palletising, and many other operations requiring fast and precise automation. The rotaryARM has a range of 399 mm and can be delivered with an additional NC-rotation axis for the gripper.

Features

NC- rotation arm with optional rotation axis
large workspace at compact dimensions
short cycle time by speed addition of rotation arm and linear axis
no additional energy chain necessary, because the wiring is integrated in the rotation arm

This rotary table is particularly suitable for applications in the handling area. It has compact dimensions, high indexing accuracy and smooth movement sequence. It is also suitable for light machining tasks because of high load capacity, high torque and good sealing properties. The table is driven by means of a powerful integrated 2-phases stepper motor with precision reduction gear. The table is supported on a generously dimensioned precision rolling bearing assembly with large diameter.

Advantages:
Compact dimensions
High indexing accuracy
Optimum smooth movement sequence
High torque
High load capacity
Integrated stepper motor
High resolution
Integrated limit switch
Long service life
Splash water-proof
Optimum attachment possibilities

The turntable TP 004 is suitable particularly for the handling area, e.g. angle positioning of grippers or linear units. This is described by its compact dimensions, which soft course of motion, and high spacing accuracy.

Features:
Turntable executed as installation type, installation position arbitrary
Limit switch alternatively integrated or externally attachable
Transmission alternatively in one or two stages

The miniSPIN series is a compact rotary unit with low weight. It is designed for fast and accurate positioning of small items. The unit can be used as stand alone or in combination with linear units. Typical applications are located in the micro assembly, semiconductor industry and measurement and testing technology technology.

Features

Compact dimensions
Flexible assembly possibilities
High performance and accurate system
Freely programmable

Linear unit Modul 160/15 G

The Modul 160/15 G is a toothed belt driven linear unit with two independently movable slides. The innovative drive concept includes two independent toothed belts and two motors. It guarantees new perspectives for a variety of applications. Instead of two linear units assembled side by side, simply use one linear unit.

Features

Time savings during installation. The alignment of two individual linear axes is not applicable.
Compact machine dimensions, small footprint
High torque support by using two at a distance of 80 mm assembled rail guides

Modul 65/15 with short slide

Compact size in all dimensions are one of the main requirements of linear units. To reduce the overall length of the module 65/15, there is a short slide with a length of 95 mm among the slide with a standard 195 mm length and the long slide with 300 mm length. At a nominal stroke of 100 mm the total length of the linear unit ensures only 424 mm.

Advantages:
High load capacity Guiding profile is protected against external forces High rigidity during operation Cost effective and efficient mounting of multiple axes handling systems

Vertical axis with 2 independently programmable horizontal axes


In the production of contact lenses th stainless steel handling system is used to place the lenses into the workpiece carrier. The lenses are flushed from the manufacturing machine to the positioning system with water pipes. The pipes are moved to the right position on the workpiece carrier using gripping arms.

Features

Very compact positioning system
Repeatability accuracy +/- 0,02 mm
Humidity resistant
Spindle, guiding, pulleys: Stainless steel or special coating
Max. load 15 kg per slide
Application area

Medical technology
Pharmaceutical industry
Bio-medical technology
Solar engineering

Many different aspects are relevant for the selection of suitable linear units. The length has a central role. For this reason, the Modul 160/15 C variant was added to the Modul 160/15. This linear unit is 124 mm shorter than the standard variant. All the well known features like integrated inductive limit switches or flexible motor assembly are also available.

Many different aspects are relevant for the selection of suitable linear units. The length has a central role. For this reason, the Modul 160/15 C variant was added to the Modul 160/15. This linear unit is 124 mm shorter than the standard variant. All the well known features like integrated inductive limit switches or flexible motor assembly are also available.

Linear unit Modul 160/15 GPA
The versatility of the linear unit Modul 160/15 can be used for an innovative drive concept. With the new linear unit Modul 160/15 GPA it is possible to run two gantry systems within the same working space easily.

Features

Easy installation
Compact machine dimensions
Flexible design with different assembly variants of the motors

Universal servo controller
The intelligent AC-servo converter with an integrated positioning control LV-servoTEC S2 enables extensive possibilities of parameterisation for flexible customisation. The menu-driven parameterizing software S2 Commander and an automatic motor identification guarantees a fast and comfortably integration in automation systems.

Features:
Power range from 0,5 to 5 kW
Self adaptable motor control
Configurable universal encoder interface for resolver, in Cremental encoder, absolute encoder single-/multi- turn
Torque or speed control, positioning, various types of synchronisation
CAN interface integrated in basic device
Special CAN connect through modules possible in combination with multiple motor control
Automatic control detection in combination with PA-CONTROL
PC parameterisation via S2 Commander or WINPAC
Configured motor data base
Integrated EMC filter and braking chopper
Integrated Power Factor Control to avoid system perturbation
Control via digital I/O
Safety function like "Save Stop"
CE and UL certification

Control for servo- or stepper motors

The PA-CONTROL smart is a unit which controls up to 16 direct drives, stepper motor or servo axis using the CAN.bus. This compact unit is designed as a wall fastening. A lot of expansion opportunities guarantees the perfect adjustment of the PA-CONTROL smart to the task.

Features:

16 axes can be controlled using a CANopen-Bus
31 parallel programmes with subroutine technics
Many options and expansion possibilities
All connection assemblies are located at the front side
Integrate the advantages of a NC-control with the ones of a PLC

Control and amplifier for one servo axis

PA-CONTROL servoTEC is a control unit and amplifier for one servo motor. Fifteen additional servo or stepper motor axes axes can be driven via CAN bus. Complete production lines with up to 16 axes can be controlled with one PA-CONTROL servoTEC. Extensive expansion opportunities guarantee the perfect adjustment of the PA-CONTROL servotec to the task.

Features:

Power range (up to 6 ARMS)
Self adaptable motor control
Configurable universal encoder interface for resolver, incremental encoder,
absolute encoder single-/multi- turn
Torque or speed control, positioning,
CAN interface integrated in basic device
Automatic control detection in combination with PA-CONTROL network
PC parameterisation via WINPAC
Integrated EMC filter and braking chopper
Control via digital I/O
Safety function like "Save Stop"

LV-flexmoTEC
Digital servo amplifier for small servo motors allows fast implementation of easy applications up to complex, high accurate multi axes systems. The connection to superior control units can be realized by analog, digital or serial Interfaces as well as field busses or ETHERNET.

Control and amplifier for one axis

PA-CONTROL Single is a control unit and amplifier for one stepper motor. Fifteen additional servo or stepper motor axes axes can be driven via CAN bus. Complete production lines with up to 16 axes can be controlled with one PA-CONTROL Single. Extensive expansion opportunities guarantee the perfect adjustment of the PA-CONTROL Single to the task.


Versions:
2-phase stepper motor
4A / 35V (without monitoring)
12A / 90V
12A / 140V
3-phase- stepper motor
5,5A / 130V (without monitoring)
5-phase- stepper motor
2,8A / 60V

Control and amplifier for two axes

PA-CONTROL Compact is a control unit and amplifier for two stepper motors. Fourteen additional servo or stepper motor axes axes can be driven via CAN bus. Complete production lines with up to 16 axes can be controlled with one PA-CONTROL Compact. Extensive expansion opportunities guarantee the perfect adjustment of the PA-CONTROL Compact to the task.

Versions:
2-phase stepper motor
4A / 35V (without monitoring)
12A / 90V
12A / 140V
3-phase- stepper motor
5,5A / 130V (without monitoring)
5-phase- stepper motor
2,8A / 60V

Control and amplifier for a 2 phase stepper motor axis

PA-CONTROL MP is a control unit and amplifier for one stepper motor and is designed for wall fastening. Fifteen additional servo or stepper motor axes axes can be driven via CAN bus. The power supply has an internal power factor correction (PFC). An external circuit like transformer or line filter is not necessary. Complete production lines with up to 16 axes can be controlled with one PA-CONTROL MP. Extensive expansion opportunities guarantee the perfect adjustment of the PA-CONTROL MP to the task.

Control for up to 16 axes

The PA-CONTROL-control unit can control up to 16 axes. The axes control can be done either with the pulse direction interface (stepper motor, LV-UNIT) or via the CANopen bus (Servo motors, LV-servoTEC). A mixed mode with servo- and stepper motors is possible. You decide which of the four axes are to be driven synchronous, asynchronous or interpolated. In conjunction with the 16 inputs and 16 outputs of the standard version the PA-CONTROL can control multiple axes systems or complete units independently. A lot of expansion opportunities guarantees
the perfect adjustment of the PA-CONTROL control unit to the task.

Power electronics for
one stepper motor in 19"/2 rack
The power amplifier LV single is used for driving a 2 phase, 3 phase or 5 phase stepper motor. All connections are on plug contacts for easy maintenance. The brake control for all versions is a standard configuration. Due to the internal fan for cooling the power electronics you can install the power amplifier in any position on a rack, horizontal or vertical. Two integrated power units provide the voltages for external use and for the respective motors. Motors with encoder are monitored together with the rotation control connection for step loss. The load angle is also displayed via light-emitting diodes.

Versions:
2 phase power output stage / 35VDC*
2 phase power output stage / 90VDC
2 phase power output stage / 130VDC
3 phase power output stage / 130VDC*
5 phase power output stage / 130VDC

Power electronics for four stepper motors in 19" rack
The power amplifier LV-UNIT is used for driving up to four 2, 3, or 5 phase stepper motors. All connections are on plug-contacts for easy maintenance. A 7 segment status display on the front provides information on the operational readiness of the power parts and the integrated power units thus ensuring reliable and speedy diagnosis. The brake drive is a standard configuration of all versions. The integrated power units provide the voltages for external use and for the respective motors. Due to the internal fan for cooling the power electronics the power amplifier can be installed in any position on a rack, horizontal or vertical. The LV-UNIT equipped with a separate rotation control connection monitors the implementation of the position steps for motors with encoders that are stipulated by the control electronics (e.g. PA-CONTROL). Possible step loss and faults in mechanical or electronic equipment are therefore recognized promptly by the control. Four light-emitting diodes on the power output stage provide information on the dynamic status of the drive.

Versions:
2 phase power output stage / 35VDC*
2 phase power output stage / 90VDC
2 phase power output stage / 130VDC
3 phase power output stage / 130VDC*
5 phase power output stage / 130VDC

Power Output Stage LE4-40
The LE4-40 is a power output stage for 2 phase stepper motors. It operates on the bipolar constant current principle. This operating mode enables your stepper motor to operate quietly but with a highly efficient output stage.

Advantages:
Constant current control in chopper operation
Current adjustment via rotary switch
Short-circuit proof
Stand-by and fault display
Reversing controller
Reduction of current at standstill
Temperature monitoring
Switch-over to different step resolutions
(200, 400, 500, 800, 1000, 1600 Steps)
Opto-uncoupled Input signals
Potential-free Stand-by contact
LEDs for quickly error diagnosis
Reset or zero function

Power Output Stage LE12-140
The LE12-40 is a power output stage for 2 phase stepper motors. Due to the automatic switch-over from part step to full step, the torque of the motor is increased in the upper speed range. At rest power can be saved and overstraining the motor avoided by reducing the phase current by 25%, 50% or 75%. Diagnosis LEDs are provided for assessing the dynamic drive efficiency.

Advantages:
Constant current control in chopper operation
Current adjustment via rotary switch
Short-circuit proof
Stand-by and fault display
Reversing controller
Reduction of current at standstill
Temperature monitoring
Switch-over to different step resolutions
(200, 400, 500, 800, 1000, 1600 Steps)
Opto-uncoupled Input signals
Potential-free Stand-by contact
LEDs for quickly error diagnosis
Reset or zero function
Protection against over/undervoltage
Rotation control, switchable
High or low active inputs
Reset, zero or boost function via selection input

The control for small stepper motors enables fast and cost effective realisation of simple applications for small loads and speeds. The connection to superior control units is realized by ETHERNET

C minimum requirements:
- Intel Pentium 100 MHz
- 16 MB RAM
- Win 2000 / XP

The menu of the WINPAC software package has been specially designed for creating an efficient program. The WINPAC program development system enables not only program diagnosis in automatic operation, function up and download of all programs and settings of the PA-CONTROL but also remote diagnosis via modem.

Axis configuration:
he PA-CONTROL will be configured through the WINPAC program. With plug-in an optional module, the PA-CONTROL recognize the connected Hardware after switch on and takes on automatically the standard configuration. In the basic configuration we vary between following parameter groups:
- system parameter
- motor parameter
- axis parameter

The program editor:
The clear and distinct structure of the command blocks makes programming easy for newcomers:
windowing technique
copying function
search/ replace function
Syntax checking


Overview of commands:
We provide an easy to learn NC/PLC-command set:
Positioning
I/O processing
Dwell- and
monitoring times
Commands of the
program organisations
Spacial functions
(like measuring mode)
Treatment of ASCII-signs from PTX-files
Dialog orientated Text- and Value-In- /Outputs
Reflect content of register to outputs and markers
Counting/comparison operations
Commands for logical linkages
Program organisation at
Multitasking


Program diagnosis:
In the diagnosis window a program can be observed ONLINE. In separated diagnosis windows, the user can display interesting setups like input/output, flags, register, Profibus DP and RS232 which can be changed ONLINE. This diagnosis assists you in eliminating program errors efficiently and quickly.

Course of training:
Seminars of 1 or 2 days. Possible in your company, too.

CAD/CAM for the flexible CNC processing
PA-CAM is a 2D/3D software for the fast creation of CNC programs. The innovative efficiency of the system is f the CAD data transfer with CNC processing of the geometry information. The program is completely menu-guided. Clear windowing and the visualization of the tool ways facilitate the work

CNC program for the PA-CONTROL
Contour tracking
Tool course preparing
Fully automatic program generation
Transfer and rework of CAD files
Script technology for user-specific adjustment
2D / 3D processing
Direct program transfer to the PA-CONTROL

Applications
Applying adhesive
Seals insert
Processing, milling etc
Laser processing
Water jet cutting
Palletizing
Drilling
Pin-setting
Screwing
Testing

For operator guidance IEF Werner provides the possibility of a graphic presentation of processes. The Touch Panel is available in 4 sizes and is connected to the PA-CONTROL by CAN bus.

Features:
Graphical, easy operator guidance
Creation and integration of own graphics
Fast overview of process conditions possible
Extended diagnosis possibilities
Language independent presentation by symbols
Up to 4 touch screens are pluggable at one
PA-CONTROL

The IEF-System posyART include, next to a aluminum basic element, components as work piece carrier, corners, switches, center unit and stopper, which can be enlarged to a double- or a multipassage transport- or positioning line.

Specifications:
Simple modification and enlargement possible
Pallet sizes
between 160 x 160 and 400 x 400 mm
Simple to install external add-on pieces through a fully accessible dovetail slide


Using areas:
interlinkage of machines
mounting lines
interlinkage of hand- labour place

The pallet system varioSTACK is a system which can be adjusted to a wide range of applications. Due to a new modular and compact concept an optimal price - performance ratio will be achieved. Pallets up to 400 x 600 mm will be separated from a feeding stack, prepared for the loading- and unloading process, and get destacked. The pallet system can easily become custom made on the placed task due to it´s modularity. Whereby side loading is possible as well as front loading.
Advantages
Pallet feeding from front or from side possible
Required space < 1m²
Stacking onto a transfer shuttle or conveyor belt
6 seconds pallet changeover time
Changeover of stacks without interruption to production
Extremely compact construction


Options
Handling unit for filling or emptying pallets
Transport belts for filling and emptying the pallet stacks

euroSTACK is the perfect system for palletizing of trays, which are provided on euro-pallets. The application range of this palletizer is to supply large quantities of workpieces with high autonomy. The loading of the palletizer can be done during operation. The loading or unloading of the workpieces is done by an inte- grated product handling. euroSTACK can be used in the automotive, electrical, plastic, and pharmaceutical industries, as well as in the medical and telecommunications technology.

Equipment
Pallet Handling
Individually configurable product handling
Logistics
Control PA-CONTROL, Siemens S7, Beckhoff


Characteristics
Maximum security by separate security areas for product and tray handling
Active stack positioning
Direct workflow from and to the europallet
Integrable into new and existing installations
Function liability guaranteed due to the fact of own production of essential components

In the area of JEDEC tray handling the palletizing system smallSTACK is a modular, standardized and economic system. The sorted supply of sensitive and small parts takes a high significance in the production industry. trays can be separated from a supply stack, be made available to loading or unloading, and destacked again. The unloading of trays take place always manually.

Flexibility
Handles thin and thick JEDEC Trays without adjustment

Compact Footprint
Needs only 0,1 m² floor space

Fast Tray Exchange
Automatic tray exchange less than 5 sec.

Repeatability accuracy
Very accurate tray positioning at pick location

Easy Installation

The Pallet System PSU comprises two stacking unit and a NC controlled pallet handling which is placed over the stacking unit. The pallet stacks are positioned by an automatic transfer shuttle. The stacking units grab each time a pallet, in which the pallet will be grabbed material gentle through the whole breadth.

Advantages
Stacking and Destacking onto a transfer shuttle
6 sec. changeover time
Up to 30 kg Pallet weight
Free programmable parameters
Changeover of stacks without interruption of cycle time
Extremely compact construction
Interface

Options
Handling unit for filling or emptying pallets
Transport belts for filling and emptying the pallet stacks

Applications
Mounting lines
Buffer action of work piece carrier

This Pallet System consist of a lifting unit which works on the superimposed arranged pallet stacks. The pallet on which has to be worked on, will get ready on an operation table. Through this arrangement we reach the smallest construction width. The varioSTACK-T Pallet System is suitable for most assembly lines and robot systems.

Advantages
Transfer shuttle for easy handling of heavy pallets
Minimum installation space
Changeover of pallets without interruption to production


Options
Handling unit for filling and emptying pallets


Applications
Part readiness for robot mounting cell
Buffer station in production lines
Assembly lines

This Pallet System is specialized for production lines which need a continuous cycle flow. The Pallet System exists from two basic components: Two NC positioning units and stacking units. One of them is responsible for loading the pallets and the other one for unloading the pallets. The stacking units are made, that the pallets are extensive supported or that they can be gripped through the whole length by rails. The pallets will be loaded or unloaded manually into the stacking unit and destacking unit.

Advantages
Customized pallets possible
Free programmable parameters
(NC-controlled)
Through extensive support of the pallets, pallets will be handled gentle
High positioning accuracy
Loading and unloading the pallet stacks at any time during operation
Pallet changeover time nearly = 0

Options
Handling unit with case
Customized edition

Application
Fast, continuous production process
Clean room applications

The Wheel Gauging System R 2010 was developed for measuring geometrical characteristics on car wheels. Mechanics, electrics and software are modular designed and can be simply configured according to the customers specification and measuring tasks. The development of the gauging system is ongoing continuously by integration of the newest technical expertises (IT- technologies, optics, laser, microtechnologies,...). With the integration of IEF linearmoduls, using innovative drive technology, we achieve shortest cycle times with highest precision and repeatability accuracies. The changeover time to another wheel size is minimized using a full automatic tuning. The calibration of the gauging system takes place automatically via the integrated calibration master.

The Wheel Gauging System R 2010 was developed for measuring geometrical characteristics on car wheels. Mechanics, electrics and software are modular designed and can be simply configured according to the customers specification and measuring tasks. The development of the gauging system is ongoing continuously by integration of the newest technical expertises (IT- technologies, optics, laser, microtechnologies,...). With the integration of IEF linearmoduls, using innovative drive technology, we achieve shortest cycle times with highest precision and repeatability accuracies. The changeover time to another wheel size is minimized using a full automatic tuning. The calibration of the gauging system takes place automatically via the integrated calibration master.

The Wheel Gauging System R2010 was developed or measuring geometrical characteristics on truck-, bus wheels. Mechanics, electrics and software are modular designed and can be simply configured according to the customers specification and measuring tasks. The development of the gauging system is ongoing continuously by integration of the newest technical expertises (IT- technologies, optics, laser, microtechnologies,...). With the integration of IEF linearmoduls, using innovative drive technology, we achieve shortest cycle times with highest precision and repeatability accuracies. The changeover time to another wheel size is minimized using a full automatic tuning. The calibration of the gauging system takes place automatically with a calibration master.

The Wheel Gauging System R 2010 was developed or measuring geometrical characteristics on truck-, bus wheels. Mechanics, electrics and software are modular designed and can be simply configured according to the customers specification and measuring tasks. The development of the gauging system is ongoing continuously by integration of the newest technical expertises (IT- technologies, optics, laser, microtechnologies,...). With the integration of IEF linearmoduls, using innovative drive technology, we achieve shortest cycle times with highest precision and repeatability accuracies. The changeover time to another wheel size is minimized using a full automatic tuning. The calibration of the gauging system takes place automatically with a calibration master.

In-Tape analysing system with an inspection time of less than 0.15 sec. It is currently available as a stand alone version for reels with diameters from 180 mm up to 330 mm and width of 8 mm - 12 mm. The inspection recognizes, through the cover tape, missing devices, pin 1 location, quality of welding (Missing or incorrect) and a 2 D lead inspection. Up to 20,000 devices/hour.

Configuration
UHP = 12,000 devices/hour
MTBF > 1,000 hours
Fail = Depending on different modes

TRITAS, is currently available for R&D applications, offers industry-leading accuracy with its incorporated vision system and pressure-controlled contact that ensures repeatability accuracy of less than 30 microns. The tool's kitless handling system lowers costs by eliminating the need for exchange kits. Due to the fact that vision system is used the changeover time is far below 5 minutes.

Configuration
UHP = 750 devices / hour
MTBF > 1.000 hours
Fail = Depending on customer

Sizes
- HT 40.40
- HT 40.40 SD

Plunger force
- Move out: 720N
- Move in: 650N

Repeatability accuracy
+/- 0,02 mm

Stroke
- 40 mm (max.)

Air consumption / Stroke: 0,4 l

Adjustment of stroke:
- 10 mm per end position

Damper
optionally

In four sizes and a multiplicity of variants the linear modules of model type SM are available in stroke lengths from 30 to 1000 mm, which can be combined with the gripper modules and rotary modules of the models GZ and DM. The product range is extended by the profile modules SP(Z), which are available in strokes up to 6000 mm steplessly.

With three sizes and four gripper variants the gripper modules of the series GZ allows between 5 and 280 N gripping strength. The gripper modules GZ are ready to all tasks with options such as gripping force safety device, feedback elements and extensive accessories

The rotary modules of the DM series supply torques from 0,3 to 27.5 Nm. Up to 2 intermediate positions, rotation angles of 180° or 360° and free combinability with the pushing modules SM and gripper modules GZ allows to reach any position with the IEF Werner handling elements. Feedback elements and Damping as well as a wide range of accessories are available.

Columns KS
Solid pillar 25 mm diameter
- Length: 350mm standard, all dimensions up to 1000 mm

Hollow pillar 45 mm diameter
Length: 350, 550, 1000mm standard

Double and single column support KF
- for columns with 25 and 45 mm diameter

Cranks for double and single column support KF
- for single and double column supports
- for columns with 25 and 45 mm diameter
allows accurate adjustment of the complete module assembly

Support module KT
- for columns with 25 and 45 mm diameter KS
- single/double for 1 or 2 columns
- short or long version
- 60mm, 80mm, 110mm overall depth for 25 mm column
- 80mm, 110mm, 131mm, 169mm overall depth for 45mm column
- vertical or horizontal assembly position
- rotatable support module for 45mm columns

Columns support KT
-for 25 or 45 mm columns KS

Assembly L-bar KT
Assembly plate 25mm column: 180mm length
Assembly plate 45mm column: 180mm, 280mm length
Connecting and intermediary plate

- Flange plates and L-bars for realisation of all
module combinations

Stop system AS
- Adjusting stop screws in 6 dimensions M8x1 and M12x1
- 32mm until 97mm length

Shock absorber SD
- dimension M8x1, M10x1, M14x1, M20x1,5
- stroke 6mm until 16mm
- for rotary and linear modules