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MAC Integrated Servo Motors
The MAC motor - the complete motion solution
Brushless servo motor with integrated controller All necessary components in
one unit
The basic idea in the MAC motors is to minimize the installation costs but
also to make a component that is much better protected against electrical
noise which can be a typical problem when using long cables between
controller and motor.
The servomotor, hallsensor, encoder and electronics are specially developed
by JVL so that they together form a closed unit where the power driver and
controller is mounted inside the motor in a closed section.
The MAC motors can be delivered in sizes of 50 to 141W, the MAC050 to 141
range, 400W, the MAC400 motor and in a size of 750W, the MAC800 motor.
Adapt your motor to your application with Expansion Modules
The JVL MAC Integrated Servo Motors utilize the unique module concept.
Plug-in expansion modules adapt the motor to the application. You can choose
connector type: D-Sub, cable glands or M12 connectors and you can choose
freely between Profibus, DeviceNet, CANopen or nano PLC control. A High
Speed and wireless modules add to the selection.
This means that the MAC motor gives you possibilities no other motors on the
market can provide. Also important, you only pay for what you need. In
addition, if you do not find the features you require, please contact us,
and we will develop your own customized module.
Motor and Expansion Module selection
Select your motor from the detailed motor selection chart
and then select motor group, MAC50-141, MAC400 or MAC800, on this page and
get much more information for your selection.
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0.11-0.48Nm/4000rpm
MAC050 - 141 - Integrated Servo Motors
MAC050 to MAC141- the complete solution for lower power
ratings.
Choose between 4 sizes of motor.
From 50W to 141W.
Also in IP67 versions.
Choose Expansion module from the extensive selection for any application.
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1.3Nm/3000rpm
MAC400 Integrated Servo Motors
MAC400 - The complete solution for medium power ratings.
With built-in mains power supply.
Choose between model with or without brake.
Also in IP66 version.
Choose Expansion module from the extensive selection for any application.
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2.4Nm/3000rpm
MAC800 - Integrated Servo Motors
MAC800 - The complete solution for larger power ratings.
All with built-in mains power supply.
Choose between model with or without brake.
Also in IP66 version.
Choose Expansion module from the extensive selection for any application.
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Stainless steel MAC 141
Integrated Servo Motors
It's now possible to have a MAC141 in a stainless steel
housing and in a IP67 version.
Different modules with M12 connectors can be chosen:
- Basic Modules
- Programmable Modules
- Field Bus Modules
- High Speed Multi-Axis Modules
- Wireless Modules
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Worlds Most Compact Integrated Servo Motor in Size 1500
and 3000 W
JVL presents two new AC Servo Motors with built-in
controllers and direct AC mains supply with same capacity and length as
traditional servo motors.
JVL’s newest additions to their portfolio are two complete, high-capacity
MAC motor®s with ratings of 1500 W and 3000 W. The first prototype will be
revealed at the German SPS/IPC/Drives 2010 exhibition this November and
later in 2011 the official launch takes place.
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Expansion Modules
The JVL MAC Integrated Servo Motors utilize the unique
module concept. Plug-in expansion modules adapt the motor to the
application. You can choose connector type: D-Sub, cable glands or M12
connectors and you can choose freely between Profibus, DeviceNet, CANopen or
nano PLC control. A High Speed and wireless modules add to the selection.
This means that the MAC motor gives you possibilities no other motors on the
market can provide. Also important, you only pay for what you need. In
addition, if you do not find the features you require, please contact us,
and we will develop your own customized module.
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Industrial Ethernet
Industrial Ethernet is the name given to the use of
the Ethernet network protocol in an industrial environment, for automation
and process control.
A number of techniques are used to adapt the Ethernet protocol for the needs
of industrial processes, which must provide real time behavior.
By using non-proprietary protocols, automation systems from different
manufacturers can be interconnected throughout a process plant.
Industrial Ethernet takes advantage of the relatively larger marketplace for
computer interconnections to reduce cost and improve performance of
communications between industrial controllers.
Industrial Ethernet (IE) components used in plant process areas must be
designed to work in harsh environments of temperature extremes, humidity,
and vibration that exceed the ranges for IT equipment intended for
installation in controlled environments.
Ethernet modules for JVL MAC servo motors:
- EtherCAT
- EtherNet/IP
- PROFINET IO
- SERCOS III
- Modbus TCP
- Powerlink
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QuickStep - Integrated Stepper Motors
QuickStep, the Integrated Stepper Motors from JVL. A
wealth of possibilities in a series of compact stepper motors.
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MIS230-MIS234 QuickStep
Integrated Stepper Motors
- Rated Torque: 1.1 to 2.9 Nm
- Rated Torque: 0.55 to 0.6 Nm at 500 RPM
- Velocity: 0-1000 RPM The QuickStep series of Stepper motors with
integrated electronics represents a major step forward. All the necessary
electronics in a stepper system are integrated in the motor itself.
The stepper motor, encoder and electronics are specially developed by JVL so
that together they form a closed unit in which the power driver and
controller are mounted inside the motor in a closed section.
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MIS340-342 QuickStep
Integrated Stepper Motors
The motors are basically available in 3 sizes:
- MIS340 - 3.0Nm
- MIS341 - 6.1Nm
- MIS342 - 9.0Nm The QuickStep series of Stepper motors with integrated
electronics represents a major step forward. All the necessary electronics
in a stepper system are integrated in the motor itself.
The stepper motor, encoder and electronics are specially developed by JVL so
that together they form a closed unit in which the power driver and
controller are mounted inside the motor in a closed section.
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Stepper Motor Drivers
A series of stepper motor drivers that meets almost all the needs for precise control of stepper motors, incuding mini-stepping with up to 25000 ministeps per revolution.
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Stepper Motor Drivers SMD15 and SMD30
A series of stepper motor drivers that meet almost all
needs for precise control of stepper motors. They are available in a range
of models: with and without step genrator, without integral power supply and
cabinet and with power supply and HF cabinet. Output voltages are from 12 to
150V and you can choose between 3, 6 and 12 A models.
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Stepper Motor Ministep Drivers SMD41 and SMD42
These Stepper Motor Drivers are compact ministep drivers
which can drive stepper motors up to 9Amp./phase (RMS). 13 different models
provide various motor currents and step resolutions up to 25000 steps/motor
revolution.
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Stepper Motor Driver SMD73
SMD73 is a miniature stepper motor driver that is ideal
for direct mounting onto a stepper motor, but can of course also be mounted
on a surface. The driver can supply from 0-3A RMS in each phase and current
is automatically regulated to 1/3 when the motor is not receiving step
pulses.
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Multifunction Stepper Motor Driver PA0076
An advanced multi-function stepper motor driver which can
be controlled both by external step pulses, but also from an internal step
generator.
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Stepper Motor Controllers
A PCB, small Stepper Motor Controller with PLC, CANopen and 8IO
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Stepper Motor Controller SMC75
Stepper Motor Controller with PLC, CANopen and 8IO
A Stepper Motor Controller with RS485 and CANbus serial interface. 8IO can
be configured to input, output or analog input. Can be controlled via
nanoPLC and MacTalk. The very compact, 57x57mm, PCB contains everything
needed to solve a modern control task as stand-alone or controlled from a
PLC or PC. For PC or IPC an ActiveX/OCX driver is available so that
interface to LABview, Excel, VB or other Windows-programs is simple.
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Stepper Motor Controller SMC85
Stepper Motor Controller with PLC, CANopen and 8IO
A Stepper Motor Controller with RS485 and CANbus serial interface. 8IO can
be configured to input, output or analog input. Can be controlled via
nanoPLC and MacTalk. The very compact, 78.4x86.2mm, PCB contains everything
needed to solve a modern control task as stand-alone or controlled from a
PLC or PC. MODBUS RTU and CANopen gives the possibility for easy connection
to a PLC. For PC or IPC an ActiveX/OCX driver is available so that interface
to LABview, Excel, VB or other Windows-programs is simple.
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Stepper Motors
A wide range of stepper motors, from 18mNm to 12.5Nm.
All designed by JVL for use with the entire range of JVL step motor drivers
and controllers.
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High Torque Stepper Motors MST 170 to 343B03
A series of high torque stepper motors in a very rugged
design. Running torques from 0.07 Nm to 2.4 Nm
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High Torque Stepper Motors MST001A, MST002A and
MST234B03
A series of high torque stepper motors in a very rugged
design. Running torques from 1.1 to 2.4 Nm
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Mini Stepper Motors MST081A03 and MST82A03
Two mini stepper motors for applications where small size
is a must.
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Software
Software for setup and programming. An OCX/ ActiveX
driver for programmers of Windows applications. For those who want to make
their own interface and send serial data from a PLC, PC or microprocessor a
MACtalk protocol analyzer and viewer is available. MotorSizer.com makes it
easy to determine the required motor and gear size for a specific task.
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Commisioning Tool MacTalk
Setup, diagnostic and programming tool for integrated
stepper motors QuickStep and integrated servomotors MAC motor.
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Programming support. MACCOMM OCX
Active X/ OCX software driver for windows programs for
fast and easy implementation of a QuickStep or MAC motor on a PC with RS232,
RS485 or USB interface.
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Expert tool for programmers. MACREGIO
Try for yourselves and figure out how simple the MacTalk
protocol is. This tool will help you implement the protocol into your own
system. See the byte sequence that is to be sent and received on the serial
line.
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Touch Operator Panels
Wide range of high quality Human Machine Interface
panels for use with the integrated servo and stepper motors from JVL.
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Touch Operator Panels for QuickStep and MAC integrated
motors
Wide range of high quality Human Machine Interface panels
for use with the integrated servo and stepper motors from JVL.
JVL now provide a wide range of excellent HMI operator panels for all our
integrated motors.
Available screen sizes from 4,3" to 15" with resolutions up to 1024 x 768.
Enjoy easy creation of operator screens using the EV5000 development
software package for Windows.
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Planetary, Robot and Worm Gears
A series of gears for use with the JVL range of
Integrated Servo and Stepper motors as well as with other motors in the JVL
range.
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Low Cost Planetary Gears
Nominal Torque: 6 Nm
Ratios: 3:1 ... 100:1
Backlash: 120 arcmin
Efficiency: 60...90 %
If your application is cost sensitive and you don't need high perfomance the
HMGH series is the right choice.
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Worm Gears
Nominal Torque: 9...21 Nm
Ratios: 6:1...75:1
Backlash: depends on conditions
Efficiency: 36...77 %
If cost is important and you also need a 90° angle - then our Worm gear
boxes should be your first choice. Use the MAC141-A1AFAG which is a standard
MAC 141 motor build with an 8 mm special shaft and round flange: it fits
directly on the HFOS gear series.
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High Performance Planetary Gears
Nominal Torque: 12...1000 Nm
Ratios: 3:1...1000:1
Backlash: 3...17 arcmin
Efficiency: 90...97 %
When you need an honest hard working Planetary gear box think of our HTRG
series. We provide them with std backlash of 15 or 10 arcmin (1+2 stage) and
also with high precision reduced backlash of either 5 or 3 arcmin
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Backlash free Robot Gears
Nominal Torque: 37...2940 Nm
Ratios: 33:1...191:1
Backlash: <1 arcmin
Efficiency: 50...95 %
Combine your bearing and backlash free gear box into one unit - the HSPG
Spinea reducer. Unbeatable specs and perfomance made companies like KUKA and
ABB prefer these reducers in their robots, which really must run perfectly
24-7. Also very suitable for turn tables, antennas, cameras, radars and e.g.
tools in moulding machines.
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Electronic Motor Brake and Shaft Reinforcement
The electronic brake MAB23x is designed to be mounted
on stepper- and servo motors, such as the MAC 50-141 series of integrated
servo motors and the series of QuickStep integrated stepper motors. The
brake has zero backlash and no auditory noise. It fits on all step- and
servo motors with NEMA23 flange and 6.35mm shaft.
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Electronic Motor Brake MAB23x and Shaft Reinforcement
MAS23x
Electronic brake for all NEMA23 motors
The electronic brake is designed to be mounted on step- and servo motors,
such as the MAC 50-141 series of integrated servo motors.
A high quality electro-magnetic brake is mounted inside the housing. The
brake has zero backlash and no auditory noise.
It fits on all step- and servo motors with NEMA23 flange and 6.35mm shaft.
The brake is used when it is desired to hold the motor shaft fixed at power
off, or when the motor is used in a vertical linear application.
When 24 VDC is connected, the brake will be deactivated and the motor can
turn freely. It is recommended to use the brake only as a holding brake and
not as an emergency brake.
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Encoders
JVL offers a range of encoders. Both linear and
rotating, Incremental, magnetic, absolute multiturn. SSI and BISS.
JVL is Exclusive distributor for LIKA Electronics and Givi Misure rotational
and linear encoders.
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JVL Linear and rotating encoders. Absolute multiturn and
SSI

Typically, absolute-encoders are used when there is a
need to continue operation immediately after power is re-applied to a
machine or system, without first having to perform a zero-search reset.
Thereby the cost for sensor and mounting time is saved Another major reason
for using absolute encoders is to correct motor position in relation to the
actual physical absolute position measured. All encoders can be mounted on
its own connector on the JVL motor, stepper or servo. No need for external
power supply or connection boxes, because the encoder is powered via the
same cable from the integrated motor.
The SSI interface is used with double or triple reading to secure reading
even in noisy environment.
The rotational encoder can be delivered as a magnetic based low cost version
with 1 degree error or a high precision optical version with 0.05 degree
error.
Magnetic Linear encoders have precision down to 50µm and can therefore be
used for high precision application at a low cost.
With it''s obvious advantages, the Magnetic measurement system is a valid
alternative to traditional linear and rotative transducers. The system
operates without contact and is unaffected by dirt, grease and water.
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Power Supplies
A wide range of highly efficient switchmode power
supplies for supplying the entire range of JVL integrated MAC ac servo
motors and integrated QuickStep stepper motors.
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Power Supply PSU24-075
24V, 75W Switchmode Power Supply for supplying MAC
Expansion Modules, In- and Outputs etc with 24VDC
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Power Supplies PSU40, PSU80 and PSU150
A wide programme of compact and robust industrial power
supplies for motor controllers that do not have their own power supply. Can
also be used as a supplement to a built-in power supply in order to fulfil
special requirements. 200W, 400W and 1200W versions.
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Power Supply Kits for Motor Drivers and Controllers
These power supplies can be used in applications when
there is insufficient space for a standard power supply or a more
cost-effective solution is required.
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Switch Mode Power Supplies PSU48 - 240
A modern switchmode supply that is particularly well
suited for supplying the range of integrated MAC motors with 48Volts DC
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Other Switch Mode Power Supplies
A full range of highly efficient switchmode power
supplies ideally suited for supplying the entire range of JVL integrated MAC
motors and JVL stepper motor drivers.
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Power Supplies PSU48/12-2 and PSU48/24-2
12 VDC to 24VDC and 48VDC Power Supplies
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Connection cables
A series of cables and connectors for the MAC
integrated servo motors and the QuickStep integrated stepper motors.
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M12 Connection Cables
M12 connection cables for MAC Motor Expansion Modules and
the QuickStep Motors
In order to ease installation of the MAC and QuickStep motors with M12
connectors, JVL has developed a series of ready-made cables and adaptors
etc. In the table in the data sheet we have listed all items available and
indicated which cables that should be used with which expansion module.
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